Crown GLT-100 Installation & Operation Manual Download Page 6

INSTALLATION & OPERATION MANUAL 10325 REV 1 (11/21)

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NSTALLATION

 

 

WARNING

All connections must be checked for leaks, after the unit has been put in operation. Use soapy water only for 

testing on all gases. Never use an open flame to check for gas leaks.

 

NOTICE

If applicable, the vent line from the gas appliance pressure regulator shall be installed to the outdoors in accordance 

with local codes or, in the absence of local codes, with the 

National Fuel Gas Code, ANSI Z223.1/NFPA 54, or the 

Natural Gas and Propane Installation Code CSA B149.1

, as applicable.

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1.  Uncrate carefully. Report any hidden freight damage to the freight company immediately.
2.  The pressure relief valve is located at the right rear of the unit. This area should be kept clear and should not be in an area 

where operators will normally stand. The elbow on the relief valve should be turned toward the floor. A maximum 3 foot, 3/4” 

diameter pipe may be used to extend to the floor, but must not be piped directly to a drain. It must vent to the atmosphere. 

3.  Set the unit in place. Be certain to maintain minimum clearances as stated above.
4.  To level the unit use a spirit level in all directions on the top of the kettle (lid up). Adjust the bottom foot on each leg to 

overcome an uneven floor.

5.  Mark hole locations on floor through anchoring holes provided in flanged adjustable feet.
6.  Remove appliance and drill holes in locations marked on floor and insert proper anchoring devices.

7.  Set unit back in position and re-level left to right and front to back.

8.  Bolt and anchor appliances securely to the floor.
9.  Seal bolts and flanged feet with silastic or equivalent compound.

10. Appliance location must allow air supply to unit and obstruction free clearance for air opening into the combustion chamber.
11.  Make service connections as indicated.
12. Check the pressure gauge on the front panel before operating. If the pressure gauge does not indicate green vacuum 

zone (below 0 psi), see “Re-establishing Vacuum” section under SERVICE, after completing installation instructions.

GAS CONNECTION

The serial plate on the lower right side of the unit indicates the type of gas your unit is equipped to burn. Do NOT connect 

to any other gas type.
A 3/4” NPT line is provided at the rear for the connection. Each unit is equipped with an internal pressure regulator 

which is set for 4” W.C. manifold pressure for natural gas and 10” W.C. for propane gas. Use 1/8” pipe tap on the burner 

manifold for checking pressure.
An adequate gas supply is imperative. Undersized or low pressure lines will restrict the volume of gas required for 

satisfactory performance. A steady pressure, minimum 6” W.C. for natural gas and minimum 11” W.C. for propane gas, is 

recommended. With all units operating simultaneously, the manifold pressure on all units should not show any appreciable 

drop. Fluctuations of more than 25% on natural gas, and 10% on propane gas, will create pilot problems and affect burner 

operating characteristics. Contact your gas company for correct supply line sizes. Purge the supply line to clean out any 

dust, dirt, or other foreign matter before connecting the line to the unit. It is recommended that an individual manual shut 

off valve be installed in the gas supply line to the unit. Use pipe joint compound which is suitable for use with LP gas on all 

threaded connections. Test pipe connections thoroughly for gas leaks.

 

NOTICE

If this equipment is being installed at over 2,000 feet altitude and was not so specified on order, contact service 

department. Failure to install with proper orifice sizing may void the warranty.

Summary of Contents for GLT-100

Page 1: ...___________ WARNING Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly...

Page 2: ...structions thoroughly before installing operating or servicing this equipment NOTICE This manual should be retained for future reference NOTICE This product is intended for commercial use only NOT FOR...

Page 3: ...RETAIN THIS MANUAL FOR FUTURE REFERENCE Table of Contents Important Notes For Installation and Operation 2 Service Connections 4 Installation 5 Performance Check 8 Operation 9 Maintenance 12 Cleaning...

Page 4: ...ge without notice 8971R0 IN mm FLANGED FEET DETAIL ON 2 835 72mm B C 7 16 11mm HOLES Use on non combustible floors only 35 63 905 22 62 575 60 87 1456 4 26 108 10 76 273 5 38 137 30 81 782 43 81 1113...

Page 5: ...ted on the inside of the console control cover EXHAUST FANS AND CANOPIES Canopies are set over ranges ovens and kettles for ventilation purposes It is recommended that a canopy extend 6 past appliance...

Page 6: ...ion must allow air supply to unit and obstruction free clearance for air opening into the combustion chamber 11 Make service connections as indicated 12 Check the pressure gauge on the front panel bef...

Page 7: ...ounded three prong receptacle Do not cut or remove the grounding prong from this plug 120V units only 1 120 VAC 60 Hz Single Phase Units with this electrical rating are factory supplied with a three w...

Page 8: ...type 2 Verify correct voltage cycle and phase 3 Gas pressure 4 Internal gas connections 5 Internal electrical connections 6 Pilots adjustment and ignition 7 Burners adjustment and ignition 8 Thermosta...

Page 9: ...on right side at bottom 3 Turn dial on gas combination control valve to ON position by rotating control knob counterclockwise NOTE Any gas service valves exterior to the unit should be open 4 Turn ma...

Page 10: ...nded that the unit be operated in this manner only in emergency situations and only while it is attended Do not leave pilot lit overnight shut off power switch A qualified serviceman must be called pr...

Page 11: ...uence to re ignite itself Once the pilot is ignited main burner gas will flow when the thermostat is turned on End Use Tips For easier cleaning add cold water to the kettle immediately after removing...

Page 12: ...n clean and adjust the unit for maximum performance It is NOT RECOMMENDED to use cleaning agents that are corrosive Use of cleaning agents that contain chloride acids or salts are corrosive and may ca...

Page 13: ...se care when operating cleaning and servicing WARNING If you are cleaning a valve that is assembled to a kettle be sure the kettle is completely empty of any product Draw Off Valve Cleaning 1 If equip...

Page 14: ...ct residue from stainless steel use ordinary soap and water with or without detergent applied with a sponge or cloth Dry thoroughly with a clean cloth Never use vinegar or any other corrosive cleaner...

Page 15: ...rmed every two months Under severe service conditions or if corrosion and or deposits are noticed within the valve body testing must be performed more often A try lever test should also be performed a...

Page 16: ...tion PILOT ORIFICE SIZES Natural Propane 0 018 IN 0 010 IN GAS PRESSURE REGULATOR The gas pressure regulator is an integral part of the combination gas control located just behind the lower front acce...

Page 17: ...r not high enough to cause the pressure relief valve to open This setting will be slightly different on different kettles due to variations in the pressure relief valves During preheat to the maximum...

Page 18: ...Fluid Ounces 21 32 L GLT 100 16 3 Gallons 61 71 L 721 Fluid Ounces 21 32 L Re Establishing Vacuum With the kettle completely cold a vacuum of 25 to 30 inches Hg 630 730 mm Hg should be maintained as...

Page 19: ...ert the replacement spring with tapered end down See Figure 4 5 Install the new plastic pressure regulator adjustment screw so that the top of the screw is flush level with the top of the regulator Tu...

Page 20: ...k igniter Bad igniter cable Bad intermittent pilot burner Faulty gas control Excessive flame rollout on ignition carboning Natural gas unit on propane Excessive gas pressure Incorrect orifice size Fau...

Page 21: ...INSTALLATION OPERATION MANUAL 10325 REV 1 11 21 PAGE 21 OF32 Gas Fired Steam Tilting Kettles Material Safety Data Sheets Appendix A...

Page 22: ...INSTALLATION OPERATION MANUAL 10325 REV 1 11 21 PAGE 22 OF 32 Gas Fired Steam Tilting Kettles Material Safety Data Sheets...

Page 23: ...INSTALLATION OPERATION MANUAL 10325 REV 1 11 21 PAGE 23 OF32 Gas Fired Steam Tilting Kettles Material Safety Data Sheets...

Page 24: ...INSTALLATION OPERATION MANUAL 10325 REV 1 11 21 PAGE 24 OF 32 Gas Fired Steam Tilting Kettles Material Safety Data Sheets...

Page 25: ...INSTALLATION OPERATION MANUAL 10325 REV 1 11 21 PAGE 25 OF32 Gas Fired Steam Tilting Kettles Material Safety Data Sheets...

Page 26: ...INSTALLATION OPERATION MANUAL 10325 REV 1 11 21 PAGE 26 OF 32 Gas Fired Steam Tilting Kettles Material Safety Data Sheets...

Page 27: ...INSTALLATION OPERATION MANUAL 10325 REV 1 11 21 PAGE 27 OF32 Gas Fired Steam Tilting Kettles Material Safety Data Sheets...

Page 28: ...INSTALLATION OPERATION MANUAL 10325 REV 1 11 21 PAGE 28 OF 32 Gas Fired Steam Tilting Kettles Material Safety Data Sheets...

Page 29: ...INSTALLATION OPERATION MANUAL 10325 REV 1 11 21 PAGE 29 OF32 Gas Fired Steam Tilting Kettles Material Safety Data Sheets...

Page 30: ...INSTALLATION OPERATION MANUAL 10325 REV 1 11 21 PAGE 30 OF 32 Gas Fired Steam Tilting Kettles Material Safety Data Sheets...

Page 31: ...INSTALLATION OPERATION MANUAL 10325 REV 1 11 21 PAGE 31 OF32 Gas Fired Steam Tilting Kettles Notes Notes...

Page 32: ...wever that replacement parts and occasional professional service may be necessary to extend the useful life of this appliance When service is needed contact a Crown Authorized Service Agency or your d...

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