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INSTALLATION & OPERATION MANUAL 10325 REV 1 (11/21)

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as

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ired

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ilting

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ettles

RETAIN THIS MANUAL FOR FUTURE REFERENCE.

Table of Contents

Important Notes For Installation and Operation .................................................................... 2
Service Connections ............................................................................................................. 4
Installation ............................................................................................................................. 5
Performance Check .............................................................................................................. 8
Operation .............................................................................................................................. 9
Maintenance ......................................................................................................................... 12
Cleaning ................................................................................................................................ 13
Service .................................................................................................................................. 15
Troubleshooting .................................................................................................................... 20
Appendix A, Material Safety Data Sheet ............................................................................... 21

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Summary of Contents for GLT-100

Page 1: ...___________ WARNING Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly...

Page 2: ...structions thoroughly before installing operating or servicing this equipment NOTICE This manual should be retained for future reference NOTICE This product is intended for commercial use only NOT FOR...

Page 3: ...RETAIN THIS MANUAL FOR FUTURE REFERENCE Table of Contents Important Notes For Installation and Operation 2 Service Connections 4 Installation 5 Performance Check 8 Operation 9 Maintenance 12 Cleaning...

Page 4: ...ge without notice 8971R0 IN mm FLANGED FEET DETAIL ON 2 835 72mm B C 7 16 11mm HOLES Use on non combustible floors only 35 63 905 22 62 575 60 87 1456 4 26 108 10 76 273 5 38 137 30 81 782 43 81 1113...

Page 5: ...ted on the inside of the console control cover EXHAUST FANS AND CANOPIES Canopies are set over ranges ovens and kettles for ventilation purposes It is recommended that a canopy extend 6 past appliance...

Page 6: ...ion must allow air supply to unit and obstruction free clearance for air opening into the combustion chamber 11 Make service connections as indicated 12 Check the pressure gauge on the front panel bef...

Page 7: ...ounded three prong receptacle Do not cut or remove the grounding prong from this plug 120V units only 1 120 VAC 60 Hz Single Phase Units with this electrical rating are factory supplied with a three w...

Page 8: ...type 2 Verify correct voltage cycle and phase 3 Gas pressure 4 Internal gas connections 5 Internal electrical connections 6 Pilots adjustment and ignition 7 Burners adjustment and ignition 8 Thermosta...

Page 9: ...on right side at bottom 3 Turn dial on gas combination control valve to ON position by rotating control knob counterclockwise NOTE Any gas service valves exterior to the unit should be open 4 Turn ma...

Page 10: ...nded that the unit be operated in this manner only in emergency situations and only while it is attended Do not leave pilot lit overnight shut off power switch A qualified serviceman must be called pr...

Page 11: ...uence to re ignite itself Once the pilot is ignited main burner gas will flow when the thermostat is turned on End Use Tips For easier cleaning add cold water to the kettle immediately after removing...

Page 12: ...n clean and adjust the unit for maximum performance It is NOT RECOMMENDED to use cleaning agents that are corrosive Use of cleaning agents that contain chloride acids or salts are corrosive and may ca...

Page 13: ...se care when operating cleaning and servicing WARNING If you are cleaning a valve that is assembled to a kettle be sure the kettle is completely empty of any product Draw Off Valve Cleaning 1 If equip...

Page 14: ...ct residue from stainless steel use ordinary soap and water with or without detergent applied with a sponge or cloth Dry thoroughly with a clean cloth Never use vinegar or any other corrosive cleaner...

Page 15: ...rmed every two months Under severe service conditions or if corrosion and or deposits are noticed within the valve body testing must be performed more often A try lever test should also be performed a...

Page 16: ...tion PILOT ORIFICE SIZES Natural Propane 0 018 IN 0 010 IN GAS PRESSURE REGULATOR The gas pressure regulator is an integral part of the combination gas control located just behind the lower front acce...

Page 17: ...r not high enough to cause the pressure relief valve to open This setting will be slightly different on different kettles due to variations in the pressure relief valves During preheat to the maximum...

Page 18: ...Fluid Ounces 21 32 L GLT 100 16 3 Gallons 61 71 L 721 Fluid Ounces 21 32 L Re Establishing Vacuum With the kettle completely cold a vacuum of 25 to 30 inches Hg 630 730 mm Hg should be maintained as...

Page 19: ...ert the replacement spring with tapered end down See Figure 4 5 Install the new plastic pressure regulator adjustment screw so that the top of the screw is flush level with the top of the regulator Tu...

Page 20: ...k igniter Bad igniter cable Bad intermittent pilot burner Faulty gas control Excessive flame rollout on ignition carboning Natural gas unit on propane Excessive gas pressure Incorrect orifice size Fau...

Page 21: ...INSTALLATION OPERATION MANUAL 10325 REV 1 11 21 PAGE 21 OF32 Gas Fired Steam Tilting Kettles Material Safety Data Sheets Appendix A...

Page 22: ...INSTALLATION OPERATION MANUAL 10325 REV 1 11 21 PAGE 22 OF 32 Gas Fired Steam Tilting Kettles Material Safety Data Sheets...

Page 23: ...INSTALLATION OPERATION MANUAL 10325 REV 1 11 21 PAGE 23 OF32 Gas Fired Steam Tilting Kettles Material Safety Data Sheets...

Page 24: ...INSTALLATION OPERATION MANUAL 10325 REV 1 11 21 PAGE 24 OF 32 Gas Fired Steam Tilting Kettles Material Safety Data Sheets...

Page 25: ...INSTALLATION OPERATION MANUAL 10325 REV 1 11 21 PAGE 25 OF32 Gas Fired Steam Tilting Kettles Material Safety Data Sheets...

Page 26: ...INSTALLATION OPERATION MANUAL 10325 REV 1 11 21 PAGE 26 OF 32 Gas Fired Steam Tilting Kettles Material Safety Data Sheets...

Page 27: ...INSTALLATION OPERATION MANUAL 10325 REV 1 11 21 PAGE 27 OF32 Gas Fired Steam Tilting Kettles Material Safety Data Sheets...

Page 28: ...INSTALLATION OPERATION MANUAL 10325 REV 1 11 21 PAGE 28 OF 32 Gas Fired Steam Tilting Kettles Material Safety Data Sheets...

Page 29: ...INSTALLATION OPERATION MANUAL 10325 REV 1 11 21 PAGE 29 OF32 Gas Fired Steam Tilting Kettles Material Safety Data Sheets...

Page 30: ...INSTALLATION OPERATION MANUAL 10325 REV 1 11 21 PAGE 30 OF 32 Gas Fired Steam Tilting Kettles Material Safety Data Sheets...

Page 31: ...INSTALLATION OPERATION MANUAL 10325 REV 1 11 21 PAGE 31 OF32 Gas Fired Steam Tilting Kettles Notes Notes...

Page 32: ...wever that replacement parts and occasional professional service may be necessary to extend the useful life of this appliance When service is needed contact a Crown Authorized Service Agency or your d...

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