Croplands PEGASUS 4000 Parts & Operators Manual Download Page 117

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7.29

Pegasus BT-POM 1212 Rev 3

Section 7

Compressor & Air Tank

Compressor

Air Tank

Pos Part No

Description

Qty

1 BP-625

Compressor Complete 1

2 BP-625KIT Kit

3 BP-624

Coupler

Air Tank

[internal]

Pos Part No

Description

Qty

1 FM-NRV

Non-return Valve

2 BP-622

Air Relief Valve Ass

3 BALL14MF2M Exhaust/drain tap

TFEL144MF

Brass Elbow

4 BP-627

Pilot Operated Relief

Assembly

5 L-G1420

Gauge

Summary of Contents for PEGASUS 4000

Page 1: ...W CROPLANDS COM AU BT POM 00808 Rev 3B PEGASUS 4000 6000 PARTS OPERATORS MANUAL STOP BEFORE COMMENCING operation ENSURE you read understand this manual its contents and any additional information supplied ...

Page 2: ...reword Important Information Section 1 Pre Operation Section 2 Sprayer Operation Section 3 Sprayer Calibration Section 4 Lubrication Maintenance Section 5 Trouble Shooting Section 6 Assembly Drawings Parts Listings Section 7 Contents ...

Page 3: ...tenance 2 Read and follow instructions on chemical manufacturers labels 3 Always wear applicable protective clothing Read and understand this Operators Manual before operating the sprayer Terminology These terms symbols used throughout this manual NOTE to convey useful operating information CAUTION to highlight potential injury or machinery damage WARNING to stress potential dangers and the import...

Page 4: ...1 1 Pegasus BT POM 1212 Rev 3 Section 1 Important Information Introduction 1 2 General Specifications 1 3 Warranty Policy 1 4 Safety 1 5 Shipping Information Product ID 1 6 ...

Page 5: ...ent On the back cover you will find our contact details and locations where our staff can be reached during business hours After hours you can email us and expect a reply the following morning Please read this manual in its entirety before you operate your sprayer This will ensure you have a trouble free start up We trust you will get years of good use from your Croplands Sprayer Yours Sincerely S...

Page 6: ...boom is constructed of high quality steel in a lattice design Finish is in epoxy coat paint for chemical resistance Outer boom wings are fitted with self returning breakaways The centre boom section acts as a self leveler with adjustment for anti yaw Boom liquid tubing is stainless steel with single non drip nozzles fitted as standard Dual lines or triplex nozzle bodies are optional Boom folds hyd...

Page 7: ...lands Warranty policy Always contact your Croplands Dealer first and foremost for warranty matters NOTE For full conditions of warranty and warranty policy please see the Warranty Pre Delivery booklet provided with this sprayer 1 GP WARB A WWW CROPLANDS COM AU BROADACRE SPRAYER SPECIFICATIONS WARRANTY PRE DELIVERY STOP BEFORE COMMENCING operation ENSURE you read understand this manual its contents...

Page 8: ...ds Web site or for printed versions contact Croplands customer support and ask for part number GP SAFE A or later version if available WWW CROPLANDS COM AU SAFETY MANUAL OPERATORS STOP BEFORE COMMENCING operation ENSURE you read understand this manual its contents and any additional information supplied GP SAFE A Update 2 STOP BEFORE COMMENCING operation ENSURE you read understand this manual its ...

Page 9: ... 65m 30m boom 6000 litre 3 5m x 7 7m x 3 8m 30m boom with boom folded Pegasus Serial Number AR Pump Serial Number B A Use the tie down points provided when transporting Pegasus Serial Number Plate The Pegasus Serial Number Plate is located on the chassis above the hitch adjustment A This plate shows name of manufacturer serial number product code and date of manufacture Pump Serial Number Plate Th...

Page 10: ...2 1 Pegasus BT POM 1212 Rev 3 Section 2 Pre Operation Hook up 2 2 Un hook 2 11 Main Controls Functions 2 12 Pre Operation Check 2 13 ...

Page 11: ... the Foam marker controller see page 2 17 6 Connect all power leads direct to the battery see page 2 18 7 Activate the air bag suspension if fitted check pressure see page 2 18 1 Connect the Pegasus Hitch to the Tractor To connect the Pegasus hitch to a suitable tractor 1 Check the Pegasus is level fore and aft The working platform of the sprayer should be level If not adjust the hitch up or down ...

Page 12: ...ory and packed for transit To fit PTO shaft 1 Remove the PTO shaft which is strapped to the Pegasus platform 2 Check the PTO shaft has not been damaged in transit Correctly fit the PTO shaft to the Pegasus 3 Measure and fit the PTO to the Pegasus ensuring the locking pin is correctly located Be sure to read understand and follow instructions on page 2 12 The important factors for fitting the PTO s...

Page 13: ...d PTO 2 When the tractor is towing the sprayer straight ahead the two telescopic sections of the power take off shaft are at maximum extension When turning or crossing an inversion the telescopic shaft sections close up 3 The height difference between the tractor PTO spline and the PTO spline of Pegasus should not be more than 100mm This ensures PTO joint angles are approx equal and do not exceed ...

Page 14: ... plate is in place for transport to your dealer from the Croplands factory Connect the boom hydraulic hoses to the tractor namely a Boom fold hoses b Boom parallelogram lift hoses c If fitted connect the hoses for the wing lift optional see following pages d If fitted connect the hoses for the hydraulic pump drive optional see following pages Boom fold hose connection Boom lift shown in raised and...

Page 15: ...test the boom functions with the tractor running Ensure your working testing area is clear of bystanders If your sprayer is fitted with a hydraulic pump drive connect the hydraulic hoses to the tractor remotes Please read the following page to ensure you know if your tractor has open or closed centre hydraulics This is VERY IMPORTANT to ensure your pump drive works correctly NOTE Hydraulic drive p...

Page 16: ...portion of the oil must be bypassed around the motor When the oil is bypassed around a loop and does no work the energy put into it by the pump turns into heat Therefore the amount of oil bypassed should be kept to a minimum Tractor adjustments may be necessary consult your dealer if you are unsure Closed Centre Pressure Compensated Systems The closed centre pressure compensated system has a varia...

Page 17: ...Pegasus sprayer In general terms there are usually two reasons to have dual lines fitted 1 To increase the boom output using the same speed setting by introducing a second boom line this negates the need to change nozzles to perform this task and 2 To increase the speed range available for your sprayer by having the second boom line cut in out at a given speed For operating instructions for the mo...

Page 18: ... the factory but has been disconnected and packed for transit To fit the Foam Marker Controller 1 Unpack the Foam Marker Controller and cables 2 Mount the Foam Marker Controller in a convenient location in the tractor cab A Velcro strip has been provided for attaching it to a flat surface Cut the strip into four pieces placing two strips face to face at each end You are free to choose your own har...

Page 19: ...and Black leads are connected to the negative terminal Damage can occur to units if power leads are reversed or incorrectly fitted WARNING Air chamber tank Before running the compressor for the first time ensure the crankcase is filled with 20 40 oil to the CENTRE of sight glass DO NOT OVERFILL If the optional dipstick is fitted DO NOT FILL above the mark of the dipstick bottom stem When checking ...

Page 20: ...lectrical looms Hydraulic hoses to filling pump if fitted 3 Unlock unpin and wind down the hitch jack 4 Pin lock the hitch jack into position and then adjust the hitch height using the hitch jack 5 Unlock and remove the tractor drawbar pin Disconnect the main loom coupling Disconnect hydralulic hoses PTO shaft Steps above must be performed on level ground NOTE Fit dust covers to hydraulic remote c...

Page 21: ... Chem E Flush Nozzle valve Chem E Flush Drum Rinse valve Probe Rinse valve Agitator valve Tank Rinse valve Chem E Flush Transfer valve Chemical Probe Connector Chemical Probe Rinse Connector Fill Control Lever 4 operating positions Off Fill Spray tank Fill Flush tank Fill Foam tank Pressure Control Lever 4 operating positions Spray Chem E Flush Hopper Chemical Probe Off Fresh Water Tap Suction Lin...

Page 22: ...ot damaged or leaking 6 Check PTO shaft is correctly set up refer to page 14 7 Grease the PTO shaft if necessary 8 Check hydraulic connections 9 Check diaphragm pump oil level 10 Check air pressure in the diaphragm pump air chamber is 70 100 kPa 10 15 psi As a general guideline it should be 10 20 of operating pressure Check pump air chamber pressure 11 Check the suction filter is clean Thoroughly ...

Page 23: ...r operating instructions on pages 3 6 3 7 Check the pressure filter is clean Airbag Suspension 15 Check all Pegasus spraying functions Refer to Check the Spray Controller Operation page 2 23 2 24 IMPORTANT Clean the pressure filter out after initial use Whilst all precautions are taken during assembly it is possible to get filings in the tank and lines These will accumulate in the filter during fi...

Page 24: ...a hydraulic drive engage the appropriate hydraulic remote All pumped liquid is now being passed through the dump valve back into the tank The system is not pressurised and tank agitators are not working 8 Pressurise the system and operate the tank agitators 2 Fill an appropriate quantity of clean water into spray tank see instructions pages 3 2 3 4 3 Place the Suction Line valve in Spray positon 4...

Page 25: ...all boom sections switch off together 13 Turn fenceline nozzle ON OFF to check it is working correctly if fitted 14 While water is being pumped through the boom check for any leakages or blockages throughout the sprayer Check all hoses connections valves filters boom fittings etc Check the nozzles are operating correctly Rectify any problems 15 With all boom operating re check pressure range by al...

Page 26: ......

Page 27: ...peration Filling 3 2 Foam Marker 3 5 Filters 3 8 Cleaning 3 10 Boom Adjustment Boom Set Up 24 to 30 metre 3 12 Boom Adjustment 36 metre 3 14 Boom Operation All Sizes 3 17 Chemical Mixing 3 18 Airbag Suspension 3 24 Dual Lines 3 25 Operating Pointers 3 26 ...

Page 28: ... Filling The bottom fill facility requires a pressured water source and can be used to fill the spray tank flush tank and foam marker tank To fill tanks using the bottom fill a Clean the bottom fill filter b Connect the filling hose to the bottom fill inlet connector Open spray tank lid for top filling Clean the bottom fill filter c Rotate the Fill Control Lever to Fill Spray Tank position d Fill ...

Page 29: ...d to open the hydraulic supply tap and re engage the tractor remote lever or dial NOTE f Shut the hydraulic supply tap g Un hook your filling hose and store in the shed or on the sprayer Operating the Orion Filling Flowmeter Power is supplied from the main power harness so no battery is required The Orion filling flowmeter is set in Mode 1 at the factory This allows the unit to be used as a flow r...

Page 30: ...ways fill the flushing tank before spraying To top fill the Flush tank a Unscrew the flush tank lid b Fill the Flush tank c Replace tighten the lid after filling Open Spray tank lid for top filling Filling 3 Foam Marker Tank The Pegasus incorporates a 130 litre foam marker tank for minimal stops and maximum foam output Always use clean fresh water preferably rainwater To top fill or add concentrat...

Page 31: ...ces and not others so be careful Operating the Foam Marker Mixing the Solution The bottom fill facility of the Pegasus allows concentrate to be added while filling Always add concentrate to water and not water to concentrate when top filling When topping up a tank of mix with a water hose place the end of the hose under the surface so as not to agitate the solution causing the tank to fill up with...

Page 32: ... is 35 55 psi 8 Switch OFF the foam marker by placing the switch in the central Off position 9 A Reset switch resettable circuit breaker on the Controller allows resetting if a prolonged high current condition occurs Left On Off Right On switch Foam density control knob Make sure the foam marker liquid filter is clean 2 Make sure the air filter is clean 3 Make sure the Foam tank tap is open 4 To s...

Page 33: ...under 20 psi It will often result in intermittent foam because there simply isn t enough liquid pressure to overcome the foam discharge pressure Adjusted for high foam output Adjusted for low foam output Foam Pressure Setting Characteristic Chart Pressure Range Foam Density Foam Consistency Solution Usage Average Blob Size Hot Weather Durability 20 to 30 psi Light Fluffy larger bubbles Lower Large...

Page 34: ...e the filter and thoroughly clean it before re assembling the filter Bottom Fill Filter The bottom fill filter should be cleaned regularly or before each filling of the spray tank To clean the bottom fill filter 1 Completely stop all sprayer functions 2 Ensure the Fill Control lever is in Off position 3 Remove the outer filter screw and bowl and then remove the filter and thoroughly clean it befor...

Page 35: ...the tank try closing Off one agitator to reduce foaming If chemical settles through pump break down or another reason start up the sprayer after the fault has been rectified and let the mixture in the tank agitate for a length of time to ensure thorough mixing of the chemical Nozzle Filters Nozzle filters should be cleaned regularly and when a nozzle spray pattern is effected by blockage To clean ...

Page 36: ...ee page 23 8 Engage PTO hydraulic drive and bring the pump speed up to 540 RPM All pumped liquid is now being passed through the dump valve back into the tank The system is not pressurised and tank agitators are not working 9 Pressurise the system to operate tank rinse and agitators 10 Adjust pressure to desired operating pressure by adjusting pressure up or down 11 Turn the spray boom sections ON...

Page 37: ...id is now being passed through the dump valve back into the tank The system is not pressurised and tank agitators are not working 9 Pressurise the system to operate tank rinse and agitators 10 Adjust pressure to desired operating pressure by adjusting pressure up or down 11 Turn the spray boom sections ON Fresh water now flushes through the suction line suction filter pump agitator s pressure line...

Page 38: ...klash between sliding surfaces alignment 5 Locking the balancing device adjustment To set up the boom for operation follow the instructions for the 21 24 28 and 30 metre compact booms and for the 33 36 metre booms 1 Wing Alignment Wings are aligned to the central frame via the adjusting rods C shown in figure 1 above To align wings 1 Release pressure from the shock absorbers A shown in figure 2 ab...

Page 39: ...orizontal plane by 1 Loosening the lock nuts B shown in figure 4 above 2 Turn the turnbuckle A as required 3 Tighten the lock nut B 4 Backlash Between Sliding The balancing device oscillation must be adjusted so that the surfaces slide freely and without backlash To eliminate backlash 1 Tighten nuts B shown in figure 9 above 2 If necessary depending on wear of sliding pads A remove spring sections...

Page 40: ...ing lift boom this is done by turning the large self locking nut with a large spanner on the spring end as shown until desired level is met You will need to have the hydraulic rams at maximum length to ensure anaccurate setting For standard booms adjust the nut in the same place as shown above left until the desired level is found b Secondly relieve the weight from the boom This adjustment is done...

Page 41: ...Yaw position Return the grub screws to lock the setting in place shown above b The next adjustment in the outer fold pivots is just a matter of winding out and locking the bolt in place as shown Set the bolt stopper to stop the boom at the position required shown above c Set the breakaway position by tightening and loosening the matching bolts on either side of the boom Lock the nuts in place when...

Page 42: ...g is the outer arm locking plate This is to keep the boom locked in place while spraying When locked the hook part of the locking lever should be in contact with the front edge of the slot as shown above to ensure no movement during spraying To adjust this loosen the lock nuts and then adjust the horizontal bolt shown above to position the plate in the correct setting Adjust the turnbuckle sleeve ...

Page 43: ...ow before operating the folding mechanism of the spray boom To operate the boom 1 Use the tractor remote controls to fold and unfold the spray boom 2 Use the tractor remote controls to raise and lower the spray boom height as required Make sure there are no people things or power lines with in range of the spray boom when folding or unfolding WARNING If working on steep terrain please note the fol...

Page 44: ...ea using the following formula Area Covered ha Tank Volume litres Spray Application Rate l ha eg 4000 150 26 7 hectares Adding Chemical To the Spray Tank Chemical can be added to the spray tank using the Chem E Flush hopper and or if fitted the optional Chemical Probe 1 Chem E Flush Hopper To add chemical to the spray tank follow the steps outlined a Make sure sufficient water is added to the spra...

Page 45: ...er chemical mixture to the spray tank n To rinse the hopper close the Chem E Flush Transfer valve at the base of the hopper and open the Chem E Flush Drum Rinse valve Close hopper lid open the Chem E Flush Nozzle valve to mix chemical o To transfer the rinse mixture to the spray tank open the Chem E Flush Transfer valve at the base of the hopper p After rinse mixture has been transfered Close the ...

Page 46: ...e to Flush position Open the Agitator and Probe Rinse valves h Place the probe in the chemical and open the Probe valve to transfer chemical to the spray tank i Use the Probe Rinse gun to rinse the container while the Probe valve is open Open Probe valve to transfer mixture to spray tank Use the Probe Rinse gun to rinse the container Close probe valve j Close the Probe valve when the chemical tran...

Page 47: ... the enviro transfer speed Remember to close the valve and check the pump speed after transfer is complete Step 1 Unclip the Micromatic fitting from the docking fitting on the sprayer and clip it into the Envirodrum containing the chemical you intend to use Step 2 Turn the rotary selector on the main control panel to Chem Hopper Ensure the Chem e flush is empty of any liquid or residue before prog...

Page 48: ... above Flush the Chem e flush with water after the contents of the mixer have been introduced to the main tank For full instructions on the Chem e flush see pages 3 18 3 19 Step 7 Unclip the Micromatic fitting from the Envirodrum and clip it back into the docking fitting Ensure it is fully located The chem e flush can hold a recommended maximum of 50 litres in one fill NOTE With the pump running t...

Page 49: ...Step 10 Return the main rotary selector to the Spray position Ensure the tap on the bottom of the chem e flush is shut off It is recommended you leave the PTO engaged to ensure your chemicals are agitating mixing correctly in the main tank Turn the taps for the Enviro transfer to flush the Micromatic hose and fittings Return the two taps to the normal spray position A fresh water hose allows the M...

Page 50: ... rod up air should flow into the airbag 2 Move the rod to horizontal air flow should stop 3 Move the horizontal rod down air should flow out of the airbag Unladen airbag ride height is pre set to 220mm 2 2 0 m m Airbag Pressure Adjustment To raise increase pressure in an airbag 1 Slacken the clamp on the vertical valve rod and 2 Raise the end of the horizontal rod slightly about 20mm Air will be h...

Page 51: ...his negates the need to change nozzles to perform this task and 2 To increase the speed range available for your sprayer by having the second boom line cut in out at a given speed For the operation of dual lines you will need the refer to the BA7000 X20 Controller booklet supplied with your Pegasus Sprayer for full calibration and operational information Your BA7000 X20 controller will have been f...

Page 52: ...s selected 4 Pegasus spray heads are operating correctly and aimed toward the targeted foliage Operating Methodology for Broadacre Spraying It is always preferable to spray travelling across the wind direction This minimises any drift effect caused by the wind especially with flat fan nozzles because the wind only hits the narrow end of the pattern rather than the full face of the fan spray It als...

Page 53: ...Pegasus BT POM 1212 Rev 3 4 1 4 1 Section 4 Sprayer Calibration Calibration Procedure 4 2 XR AI TeeJet Nozzle Chart 4 9 Air Mix Turbodrop Nozzle Chart 4 10 Calibration Work Sheet 4 12 ...

Page 54: ...plication rate set by the operator when operated in Auto position The controller monitors speed of travel speed sensor and flow rate flow meter and automatically adjusts flow rate via a servo valve to maintain correct application rate irrespective of speed variations within the limits of the nozzles used IMPORTANT 1 It should be remembered that the spray controller does not eliminate the necessity...

Page 55: ... hours of operation 1 Unscrew the sensor 2 Separate the sensor from the Rapid Check unit Wash any impurities out of the removable turbine unit Remove the Rapid Check unit Use compressed air to check that the turbine unit rotates freely Unscrew the sensor Separate the sensor from the Rapid Check unit 3 Place the Rapid Check unit in a detergent bath for a few hours 4 Remove the Rapid Check unit from...

Page 56: ...12 6m 0 5m x 12 6m 0 5m x 12 6m Step 4 Select Nozzle Type Size Select Nozzle Type Size according to Chemical recommendations Application rate required Pressure setting Swath width Chosen speed of travel Use actual speed of travel refer to step 2 Two methods of selecting nozzle output are a Use the charts on pages 4 9 to 4 11 or the manufacturer s nozzle chart b Calculate Required Nozzle Flow Rate ...

Page 57: ...Fit the Selected Nozzles to the Boom Fit the selected nozzles to the boom as per the nozzle manufacturers specifications Step 6 Recommended Check Nozzle Accuracy Determine Nozzle Output Test the actual output of the nozzles using the following procedure a Ensure there is adequate water in the tank IMPORTANT Do not use mixed pesticides for testing b Start the sprayer and set the spray Controller ma...

Page 58: ...tip wear courtesy of Teejet c Collect and measure the volume of spray from one nozzle and adjust pressure so that the nozzle gives the specified output eg 0 5 l min IMPORTANT Do not use a worn nozzle to set the pressure setting and nozzle rates If the boom is not fitted with new nozzles fit one new nozzle and use it to set the flow rate and pressure setting This sets the standard flow rate pressur...

Page 59: ...cedure c For land area covered use the formula Area Covered ha Tank Volume litres Spray Application Rate l ha eg 2000 50 40 hectares d For tank volume required use the formula Tank Volume Required litres Area ha x Spray Application Rate l ha eg 20 x 50 1000 litres Step 9 Add The Correct Amount Of Chemical To The Tank a For land area rates litres or kg per hectare use the following formula Chemical...

Page 60: ... or soil being sprayed Minimum boom height recommendations depend on the nozzle spray angle and nozzle spacing Refer to Nozzle chart recommendations Step 11 Record All Data For Future Reference Record all your calibration data on the work sheets given at the end of this section Photocopy the work sheets to obtain the number of work sheets required Boom height courtesy of Teejet ...

Page 61: ...158 135 119 94 8 79 0 59 3 52 7 47 4 37 9 31 6 27 1 4 0 0 91 273 218 182 156 137 109 91 0 68 3 60 7 54 6 43 7 36 4 31 2 1 0 0 68 204 163 136 117 102 81 6 68 0 51 0 45 3 40 8 32 6 27 2 23 3 1 5 0 83 249 199 166 142 125 100 83 0 62 3 55 3 49 8 39 8 33 2 28 5 2 0 0 96 288 230 192 165 144 115 96 0 72 0 64 0 57 6 46 1 38 4 32 9 3 0 1 18 354 283 236 202 177 142 118 88 5 78 7 70 8 56 6 47 2 40 5 4 0 1 36...

Page 62: ...3 147 122 92 73 8 1 306 313 261 224 196 157 131 98 78 9 1 386 332 277 237 208 166 139 104 83 10 1 460 350 292 250 219 175 146 110 88 1 0 577 138 115 99 87 69 58 43 35 2 0 816 196 163 140 122 98 82 61 49 3 1 000 240 200 171 150 120 100 75 60 4 1 154 278 231 199 174 139 115 86 70 5 1 291 310 259 221 194 155 129 96 78 6 1 414 339 283 243 213 170 141 106 85 7 1 528 366 305 261 229 184 153 115 92 8 1 6...

Page 63: ... 392 327 280 245 196 163 122 98 3 2 000 480 400 342 300 240 200 150 120 4 2 309 556 462 398 348 278 230 172 140 5 2 582 620 518 442 388 310 258 192 156 6 2 828 678 566 486 426 340 282 212 170 7 3 055 732 610 522 458 368 306 230 184 8 3 264 682 652 560 490 392 326 245 196 9 3 464 830 692 592 520 416 346 260 208 10 3 651 876 730 626 548 438 366 276 219 1 1 386 333 277 238 208 166 139 104 83 2 1 960 ...

Page 64: ...1 Check the Sprayer is in Good Working Order Step 2 Determine Actual Speed of Travel Follow Instructions on page 60 Pegasus Calibration page Tractor model Gear Range Dual power Engine RPM Speed in Km h Step 3 Measure Boom Widths Boom section 1 Boom section 2 Boom section 3 Boom section 4 Boom section 5 Boom section 6 Boom section 7 Step 4 Select Nozzle Type Size Chemical Type of Nozzle Pressure Se...

Page 65: ...600 x Step 8 Step 1 Check the Sprayer is in Good Working Order Step 2 Determine Actual Speed of Travel Follow Instructions on page 60 Pegasus Calibration page Tractor model Gear Range Dual power Engine RPM Speed in Km h Step 3 Measure Boom Widths Boom section 1 Boom section 2 Boom section 3 Boom section 4 Boom section 5 Boom section 6 Boom section 7 Step 4 Select Nozzle Type Size Chemical Type of ...

Page 66: ... m x 600 x Step 8 Step 1 Check the Sprayer is in Good Working Order Step 2 Determine Actual Speed of Travel Follow Instructions on page 60 Pegasus Calibration page Tractor model Gear Range Dual power Engine RPM Speed in Km h Step 3 Measure Boom Widths Boom section 1 Boom section 2 Boom section 3 Boom section 4 Boom section 5 Boom section 6 Boom section 7 Step 4 Select Nozzle Type Size Chemical Typ...

Page 67: ...Rev 3 5 1 5 1 Section 5 Lubrication Maintenance Greasing Service Procedures 5 2 Grease Point Diagrams 5 3 Diaphragm Pumps 5 4 Filters 5 6 Diaphragms Straps Foam Markers 5 7 Motor Valves 5 8 Booms 5 9 Airbag Suspension 5 11 ...

Page 68: ...cal manufacturers instructions 13 Grease all boom joints height adjuster points and other grease points refer diagram on page 5 3 8 Grease tractor to sprayer PTO universal joints every 8 hours Grease lightly until grease becomes firm in seals Over greasing will break seals and allow dust and moisture to penetrate increasing wear 9 Grease PTO inner tubes every 8 hours To lubricate the inner tube sl...

Page 69: ...5 3 Pegasus BT POM 1212 Rev 3 Section 5 Grease Point Diagrams Boom Grease Points Chassis PTO Grease Points ...

Page 70: ...p with oil before working the pump 2 When changing the pump oil check diaphragms and replace them if they are showing signs of wear This is normally a pre season maintenance procedure which can be done easily as no special tools are required You can avoid unnecessary down time in spraying seasons by carrying out the proper maintenance 3 Also check inlet and outlet valves and replace if worn Worn v...

Page 71: ...e viton diaphragms particularly if the pump is not properly flushed after use Pre Season Servicing For thorough pre season servicing check all aspects of the Pegasus and its operating components as outlined in the pre delivery check list on page 1 7 Pump Storage and Corrosion Protection 1 Warm Climates If you operate in a warm climate with no chance of frost in the winter you will not have any pro...

Page 72: ... check caps are correctly fitted with seals or the condition of the seals Replace if necessary Foam Marker Filter The foam marker filter should be cleaned regularly or after each tank of foam has been emptied See cleaning instructions on page 5 9 Regularly check and clean nozzle filters Filters Suction Filter The suction filter should be cleaned regularly or after each spray tank has been emptied ...

Page 73: ...m Marker Cabinet It s also a good idea to use an air hose to blow out the cabinet and air pump motor cavity after each 50 hours of operation Or more often in very dusty conditions Tank Keep dirt and debris out of the tank at all times The foam marker is protected by A 50 mesh filter under the cabinet A 100 mesh filter located in the line before the liquid orifice These may need cleaning periodical...

Page 74: ...m of the foamer box should be cleaned weekly If water contains high amount of sediment and sand it should be cleaned more frequently To clean the liquid filter 1 Turn off the shut off valve located beside the filter 2 Remove the filter bowl you should be able to unscrew by hand Be careful not to lose the gasket 3 Remove the filter screen 4 Wash the screen with clean water if necessary a mild deter...

Page 75: ...zles and nozzle bodies are correctly fixed and sealed when operating also ensure non drip mechanism are working Grease all grease points as indicated on these pages Every 50 Hours Maintenance Carry out the following maintenance procedures every 50 hours 1 Make sure screws of all boom components are intact and tightened 2 Retouch damage painted parts 3 Check stop plugs C shown in figure 1 above Rep...

Page 76: ...B shown in figure 5 above replace them if yielded 3 Periodically check all hydraulic hoses and fittings for wear and replace if necessary End of Season Maintenance 1 Before storage clean all equipment thoroughly 2 If necessary protect sprayer plumbing components with anti freeze fluid to avoid damage in severe temperatures Booms For boom alignment adjustment refer to pages 3 12 to 3 16 NOTE ...

Page 77: ...rod with 90 bind into the valve making sure the centre punch on the cam face I is pointing toward the vertical linkage 3 Tighten the cap screw G to 5 ft lbs 4 Attach the rubber dampener D and clamp E Snug the clamp but do not tighten until installation is complete Note To select the right or left hand position hold the valve and rotate the lever F to the desired position The Pegasus airbag suspens...

Page 78: ...5 12 Pegasus BT POM 1212 Rev 3 ...

Page 79: ... 6 1 6 1 Section 6 Trouble Shooting Diaphragm Pump Problems 6 2 General Sprayer Problems 6 4 Hydraulic Pump Drive Problems 6 5 Foam Marker Problems 6 6 Airbag Suspension Problems 6 8 Boom Problems 6 9 Motor Valve Problems 6 10 ...

Page 80: ...n matter holding valves open 1 Regulating valve Sticking open Not set for pressure Damaged or worn seat or spring 2 Cylinder diaphragm ruptured 3 Pump valves blocked worn or damaged 4 Spray nozzles worn missing or exceed pump capacity 1 Oil level is too low REMEDY 1 Clean valve seating 2 Examine the suction hose and ensure it is firmly secured 3 Rotate the pump with outlet hose and taps open 4 Cle...

Page 81: ... SIDE OF PUMP 1 Pressure control valve spindle doesn t move easily 1 Split diaphragm or O rings 1 Burst discharge line 2 Blocked discharge filter where fitted 3 O ring s jamming flow in discharge line 4 Ants wasps build nests in discharge line or nozzles REMEDY 1 Immediately drain oil from pump and flush to remove all spray residues from sump Remove pump heads fit new diaphragms Fill to correct le...

Page 82: ...lean the filter 2 Check nozzle output replace worn nozzles 3 Check with new pressure gauge 4 Repair or replace the pump 1 Check that the correct nozzles are being used 2 Check that the tank is not empty If not there is an air leak between the pump tank or in the pump Check plumbing repair 1 Check that the return line is at the bottom of the tank Partly close agitation and valve 1 Remove clean If i...

Page 83: ...tor size 2 Bypass adjustment screw set to bypass too much oil 3 Insufficient hydraulic hose size REMEDY 1 Refer to pump selection guide to determine proper size for your system 2 Close adjustment screw on side of hydraulic motor to lessen the amount of bypassing oil 3 Check hydraulic hose size Hose should be at least For large open centre systems ...

Page 84: ...a minute or two to prime If it still won t prime find the liquid orifice assembly near the discharge of the pump uncouple briefly to allow air pressure to be relieved If it still doesn t prime either the tank strainer outlet is completely plugged or the pump needs service or replacement 2 Check this component by feeling and listening to the motor while you turn the knob up down If it speeds up slo...

Page 85: ...es at the same time REMEDY 1 Check for 12V to solenoid If not check for electrical issues If so replace air ON Off solenoid valve 2 Set pressure regulator to 28 psi 3 Replace pressure regulator 4 Inspect air check valve located near solenoid discharge for proper operation 1 Strengthen concentrate mixture or add water conditioner If this doesn t work try a different water supply 2 Reduce liquid pre...

Page 86: ...ompressor runs constantly B Airbags lose pressure when left standing for less than a week C Airbags not responsive REMEDY 1 Find the air leak Test by using full air pressure and applying soapy water Fix any air leaks Use Loctite 569 on all air threads 1 Find the air leak by using soapy water to test Fix any air leaks 2 Adjust the valve settings see page 41 3 Drain air chamber Clean replace the val...

Page 87: ...justed 2 Shock absorber springs A not adjusted or damaged Remedy 1 Adjust the joint according to the Wing Alignment instructions on page 3 12 to 3 16 2 Check the springs replace them if damaged see figure 2 Problem The wing extensions do not align when folding Probable Cause Stop bolt not adjusted Remedy Adjust the screw to abtain alignment as shown in figure 3 Problem The ball joint of the wing e...

Page 88: ...C Valve won t operate D Servo valve not regulating flow E Dump valve not releasing pressure in system on shut off REMEDY 1 Reverse polarity of valve by changing wires at the valve cap 1 Replace seat hosetail and or valve system if necessary 1 Check all connections supply loom 2 Replace motor 3 Clean internals of valve and or put a new valve kit in the valve 1 Clean our valve or replace 2 Check all...

Page 89: ...r Kit 7 11 EnviroTransfer Kit AR180 AR250 7 12 Chem E Flush Assembly 7 14 Filters 7 16 Lids Venturis Tank Rinse Jet 7 17 Foam Marker Components 7 18 Foam Markers Outback 10 7 19 Boom Fittings 7 20 Nozzles Nozzle Bodies 7 21 Chassis Tank Wheels 7 22 Axles Stub Axles 7 24 Compressor Air Tank 7 29 Air Ride Suspension System 7 30 Electrical Wiring 7 31 Plumbing Diagrams 7 33 Hydraulic Diagrams 7 35 Bo...

Page 90: ...7 2 Pegasus BT POM 1212 Rev 3 Assembly Drawings Parts Listings AR160 185 Pump This drawing is for illustration purposes only Please refer to the parts list NOTE ...

Page 91: ... AR390290 Ø 29x3 O ring 1 47 AR380243 Washer Geomet 18 AR390315 Washer Inox 18 48 AR250143 Washer Geomet 4 AR250144 Washer Inox 4 50 AR330173 1 2 G Plug Geomet C 20 1 AR330174 1 2 G Plug Inox C 20 1 52 AR550190 Semi air chamber NBR 1 AR550191 Semi air chamber Saturflon 1 AR550192 Semi air chamber Viton 1 AR550193 Semi air chamber HPDS 1 53 AR650542 Gasket 1 54 AR180020 Air valve 1 55 AR620232 Semi...

Page 92: ...7 4 Pegasus BT POM 1212 Rev 3 Assembly Drawings Parts Listings AR250 Pump NOTE This drawing is for illustration purposes only Please refer to the parts list NOTE ...

Page 93: ...420180 Shaft support 1 29 AR621500 M10 x 25 Bolt 6 30 AR550084 Diaphragm VITON 6 AR550086 Diaphragm HPDS Recommended 6 31 AR391930 ø 35 Hose tail Optional 1 32 AR500260 Piston ring 6 33 AR750122 Piston 80mm 6 34 AR750420 Manifold 1 35 AR160700 Pin 6 36 AR160691 Pin circlip 12 37 AR750140 Connecting rod 6 38 AR750090 Roller bearing 2 39 AR750130 Con rod ring 2 40 AR540040 Spacer washer 2 41 AR23035...

Page 94: ...653925S Motor 1 3 A473020 130 Regulator Stem Kit 1 4 A473001 A25 Tail Seat 1 5 A010002 Clip 1 Manual Regulator Dump Valve Assembly Pos Part No Description Qty 1 A471502 Complete Regulator 1 2 A010005 Clip 1 3 A471202 A32 Bypass Tail 1 4 A4653920S Valve Motor 1 5 A010003 Clip 1 6 A473001 A32 Inlet Tail 1 7 A471502 550 Dump Valve kit 1 8 A471502 180 Regulator kit 1 Internal 1 2 3 4 5 Repair Kits 6 7...

Page 95: ...130 Regulator Stem Kit 1 4 A473001 A25 Tail Seat 1 5 A010003 Clip 1 Dump Valve Internal 1 2 Pos Part No Description Qty 1 POL00375908A Complete Valve 1 2 POL41316399 Rapid Check Turbine Assembly 1 3 POL413003AK CR Sensor with Plug 1 Flowmeter Assembly 1 2 3 Pos Part No Description Qty 1 A473001 Complete Valve 1 2 A4653920S Motor 1 3 A473011 550 Regulator Stem Kit 1 4 A473001 A25 Tail Seat 1 5 A010...

Page 96: ...ts Listings Rotary Valves 2 Rotary Valve Part No POL10405899 Seal Kit 5 pieces Kit includes seals O rings but not the ball body or fittings 1 Rotary Valve Part No POL10424399 Seal Kit 5 pieces Kit includes seals O rings but not the ball body or fittings ...

Page 97: ... Kit 1 4 A473001 125 Tail Seat 1 5 A010003 Clip 1 1 2 3 4 5 Internal Shut Off Taps Tank Rinse Probe Rinse Agitators 1 2 3 4 5 Internal Pos Part No Description Qty 1 A463051 Complete Valve 1 2 A463051 140 Handle 1 3 A463051 550 Regulator Stem Kit 1 4 A463001 A13 Tail 1 5 A010002 Clip 1 Pressure Gauge L G 1611 Boom Shut Off Valves Pressure Gauge Control Valve Taps Boom Shut Off Valves ...

Page 98: ...003 030 Screen internal 1 4 A316300 060 Filter O Rings 2 1 2 3 1 Pos Part No Description Qty 1 BP 112A Valve complete 1 Non Return Valve 2 1 Filling System with Camlok 4 Pos Part No Description Qty 1 200PHY Pump Hydraulic Motor Complete 1 2 BP 626S Hydraulic Hose Tap Kit short drawbar 1 BP 626L Hydraulic Hose Tap Kit long drawbar 1 3 HY1003 Hydraulic Repair Kit 1 Pos Part No Description Qty 1 A462...

Page 99: ...scription Qty 1 A454137 Valve Complete 1 2 A454236 050 Tap Handle 1 3 A EL200 Tail 1 Pos Part No Description Qty 1 BALL12F2M Valve Complete 1 2 BJHB050 075 90 Elbow 1 2 1 3 2 1 1 2 Drain Valve 2 Spray Off Flush Valve 1 Boom Flushing Tap Enviro Transfer Taps if fitted Pos Part No Description Qty 1 L H9562 Male Coupler 1 2 L H9556 Female Rinsing Socket 1 1 2 ...

Page 100: ...REDUCING 1 9 AG10071 O RING VITON 1 10 A454235H VALVE BALL POLY 1 3 WAY 1 11 BJV200BL VALVE BALL POLY 2 3 WAY 1 12 A54235 090 O RING BALL VALVE 1 13 A2502070 NIPPLE 2 1 14 HPW25 PRESSURE HOSE 25mm 3 m 15 A118426 PIPE 1 X 1 SINGLE PIPE 90 DEGREE 1 16 AG40004 FLAT SEAL 1 EPDM 1 17 L H9556 RINSING SOCKET 1 18 TR34HC HOSE CLAMP 2 19 HSC20 SUCTION HOSE 20mm 2 m 20 A118319 PIPE 1 X 1 SINGLE PIPE 90 DEGR...

Page 101: ...7 13 Pegasus BT POM 1212 Rev 3 Section 7 PLEASE TURN TO THE NEXT PAGE ...

Page 102: ...7 14 Pegasus BT POM 1212 Rev 3 Assembly Drawings Parts Listings Chem E Flush Assembly 60 litre ChemeFlush Part No L H9351A Drop Down Assembly Part No L H9355A ...

Page 103: ... 1 38 POL63408499 RINSING NOZZLE 1 39 TR1HC HOSE CLAMP 25MM 1 WORM DRIVE 2 40 TR34HC HOSE CLAMP 20MM 3 4 WORM DRIVE 2 41 TR12HC HOSE CLAMP 20MM 1 2 WORM DRIVE 5 42 UP 105AB CHEM E FLUSH MOUNTING BRKT SERIES 2 1 43 UP 116 NOZZLE 8 5 VENTURI CHEM E PLUS 1 44 40SQWASHER 40MM SQUARE WASHER 4 45 75SSWASHER 3 4 STAINLESS STEEL WASHER 1 46 M6X16 M6 X 16 BOLT HT ZP 2 47 M6NNUT M6 NYLOC NUT 2 48 M6FWASHER ...

Page 104: ...escription Qty 1 A32621135 Filter Complete 1 2 AG10090 Main Seal 1 3 A3260035 030 Screen internal 1 4 AG10052 Screen O Rings 2 1 3 4 Suction Filter shown above on sprayer 2 Pressure Filter Pos Part No Description Qty 1 A316 173 Filter Complete 1 2 A316000 050 Main Seal 1 3 A316003 030 Screen internal 1 4 A316300 60 Screen O Rings 2 1 3 4 2 ...

Page 105: ...ank Rinsing Jet Agitator Breather Tank Rinse Jet Foam Rinse Tank Lids Agitator Part No A504 203 2 1 Lids Venturis Tank Rinse Jet Pos Part No Description Qty 1 A354010 Foam Tank Lid 1 2 A354010 Water Tank Lid 1 3 A504203 Breather 1 Pos Part No Description Qty 1 POL63408399 Tank Rinsing Jet 1 Lid on top of tank basket inside 3 2 1 Pos Part No Description Qty 1 A356060 Lid Complete 1 2 A356660 02 Sea...

Page 106: ...Boot Foam Tubing Salamander Boost Foam Tube Kits Pos Part No Description Qty 1 HCVT20 Foam Tube 20m 2 RHAA120 Foam Boot Complete 2 3 RHSJ000 Foam Bag 2 Pos Part No Description Qty 1 RH69540 Air Filter Cartridge 1 1 Note Standard length 20m coil see Part 1 at left Foam Bag 3 In Cab Control Pos Part No Description Qty 1 RHAB371 In Cab Control 1 1 Foam Tube Boot ...

Page 107: ...Filter P N AAB122ML 12 P50 1 Directional Solenoid Valve P N AA144P 1 3 2 Foam Chamber Assembly P N LST075 HB 3 Gauge P N RHGF60 0 100 kpa 4 AR Pump P N RHFU001 5 Cab Mounted Switch Box P N RHAB371 6 Check Valve P N RH69541 7 Liquid Pump Assembly P N RHSU 005E Includes all fittings Not shown ...

Page 108: ...t No GB550300500 c 4 hole Part No GB550400500 d 5 hole Part No GB550500500 e 6 hole Part No GB550600500 f 7 hole Part No GB550700500 2 See page 7 11 Boom flush tap not shown 3 Hosetail Part No A100219 4 Clamp Part No A425130 Boom Fittings Single Non Drip Nozzle Body Single Nozzle Body Part No QJ17560A NYB For Cap Seal see next page not shown 4 3 ...

Page 109: ...R Teejets Part No 25612 3 NYR 2 Cap Seal for AI Teejets Part No 25298 3 NYR Triplex Nozzle Complete TBA Pos Part No Description 1 TDCFFC1100 1 5 2 3 4 5 Turbodrop Nozzle 2 AI1100 VS 1 5 2 3 4 5 Teejet AI Nozzle 3 TCC1100 1 5 2 3 4 5 Tip Cap Ceramic 4 XR1100 VK 1 5 2 3 4 5 Standard Ceramic Teejet 5 TDAM 1100 1 5 2 3 4 5 Air Mix Nozzle numbers in brackets denote code for size 5 4 3 2 1 ...

Page 110: ...7 22 Pegasus BT POM 1212 Rev 3 Assembly Drawings Parts Listings Chassis Tank Wheels ...

Page 111: ... 1 21 P5000 RAW TANK POLY RAW PEGASUS 5000LT 1 P4000A RAW TANK POLY RAW PEGASUS 4000LT 4000LT only 1 P6000 RAW TANK POLT RAW PEGASUS 6000LT only 1 22 P340 RAW TANK POLY 340LT PEGASUS 1 23 P130 RAW TANK POLY 130LT PEGASUS 1 24 P30 TANK POLY 30LT C W LID OUTLET 1 Pos Part No Description Qty P30CAP CAP 30LT FM TANK C W O RING 1 25 A356060 LID HINGED 180 DEGREE 455MM 1 26 A300130 FILTER BASKET LARGE 2...

Page 112: ...30311 32216 4 BP 532 4 TRIPLE LIP SEAL 140 x 100 x 12mm 5 BP 532 5 WASHER 1 GR 8 6 BP 532 6 SLOTTED CASTLE NUT M45 x 2 7 BP 532 7 SPLIT PIN 80 x 8MM 8 BP 532 8 DUST CAP 120mm 4 screws needed items 13 14 9 HP 199F 7 WHEEL STUD M18 x 1 5 x 65 10 HP 199F 8 WHEEL NUT M18 x 1 5 11 BP 532 11 SEAL RING 100 5 x 82 x 16mm 12 BP 532 12 WEAR RING to suit triple lip seal 13 BP 532 13 SOCKET HEAD CAP SCREW M6 ...

Page 113: ...x 538 LONG 2 BP 545A 2 WHEELHUB 8 275 PCD 3 BP 532 3 BEARING KIT 30311 32216 4 BP 532 4 TRIPLE LIP SEAL 140 x 100 x 12mm 5 BP 532 5 WASHER 1 GR 8 6 BP 532 6 SLOTTED CASTLE NUT M45 x 2 7 BP 532 7 SPLIT PIN 80 x 8MM 8 BP 532 8 DUST CAP 120mm 4 screws needed items 13 14 9 HP 199F 7 WHEEL STUD M18 x 1 5 x 65 10 HP 199F 8 WHEEL NUT M18 x 1 5 11 BP 532 11 SEAL RING 100 5 x 82 x 16mm 12 BP 532 12 WEAR RI...

Page 114: ...BLE AIRRIDE AXLE 10 STUD Pos Part No Description Qty 1 BP 532 1A STUB AXLE 90SQ x 390 LONG 2 BP 532 2 WHEELHUB 10 335 PCD 3 BP 532 3 BEARING KIt 30311 32216 4 BP 532 4 TRIPLE LIP SEAL 140 x 100 x 12mm 5 BP 532 5 WASHER 1 GR 8 6 BP 532 6 SLOTTED CASTLE NUT M45 x 2 7 BP 532 7 SPLIT PIN 80 x 8MM 8 BP 532 8 DUST CAP 120mm 4 screws items 13 14 9 BP 532 9 WHEEL STUD M22 x 1 5 x 85 10 BP 532 10 WHEEL NUT...

Page 115: ... BP 532 2 WHEELHUB 10 335 PCD 3 BP 532 3 BEARING KIt 30311 32216 4 BP 532 4 TRIPLE LIP SEAL 140 x 100 x 12mm 5 BP 532 5 WASHER 1 GR 8 6 BP 532 6 SLOTTED CASTLE NUT M45 x 2 7 BP 532 7 SPLIT PIN 80 x 8MM 8 BP 532 8 DUST CAP 120mm 4 screws items 13 14 9 BP 532 9 WHEEL STUD M22 x 1 5 x 85 10 BP 532 10 WHEEL NUT M22 x 1 5 11 BP 532 11 SEAL RING 100 5 x 82 x 16mm 12 BP 532 12 WEAR RING to suit triple li...

Page 116: ...os Part No Description Qty 1 BP 532 1 STUB AXLE 90SQ x 538 LONG 2 BP 545A 2 WHEELHUB 8 275 PCD 3 BP 532 3 BEARING KIt 30311 32216 4 BP 532 4 TRIPLE LIP SEAL 140 x 100 x 12mm 5 BP 532 5 WASHER 1 GR 8 6 BP 532 6 SLOTTED CASTLE NUT M45 x 2 7 BP 532 7 SPLIT PIN 80 x 8MM 8 BP 532 8 DUST CAP 120mm 4 screws needed items 13 14 9 HP 199F 7 WHEEL STUD M18 x 1 5 x 65 10 HP 199F 8 WHEEL NUT M18 x 1 5 11 BP 53...

Page 117: ...scription Qty 1 BP 625 Compressor Complete 1 2 BP 625KIT Kit 1 3 BP 624 Coupler 1 Air Tank internal 2 4 1 3 5 Pos Part No Description Qty 1 FM NRV Non return Valve 1 2 BP 622 Air Relief Valve Ass 1 3 BALL14MF2M Exhaust drain tap 1 TFEL144MF Brass Elbow 1 4 BP 627 Pilot Operated Relief Assembly 1 5 L G1420 Gauge 1 ...

Page 118: ...rt No Description Qty 1 BP 625 AIR COMPRESSOR PTO DRIVE 1 2 FM NRV NON RETURN VALVE 1 3 BP 627 UNLOADER KIT 1 4 L G1420 GAUGE 1 5 BP 620 AIR TANK 1 6 RH 69539 LEVELLING VALVE 2 7 BP 610 RELIEF VALVE 2 8 BP 608B AIR BAG SPRING 1 9 BALL14MF2M BALL VALVE DRAIN 1 10 TFEL1414MF BRAS ELBOW MALE FEMALE 1 ...

Page 119: ... M NOT CONNECTED A FILL FLOW BROWN 10 PIN H BLACK 2 5mm 4 BLACK 2 5mm HOLD GREY BLACK 4 PIN M NOT CONNECTED B FILL FLOW BLUE 10 PIN J BLUE BLACK 13 BLUE BLACK PSI WHITE BLUE BLACK 4 PIN M NOT CONNECTED C FENCELINE R H 10 PIN K BLACK RED 8 BLACK RED PSI BLACK BLACK RED 4 PIN M NOT CONNECTED D FENCELINE L H 7 PIN A WHITE 2 5mm 20 WHITE 2 5mm BOOM 1 YELLOW WHITE 2 5mm 10 PIN A mPm PLUG YELLOW 1 7 PIN...

Page 120: ... foam marker Connects to MT90LOOM 1 MT90LOOM 3 Extension loom that runs from front of sprayer connected to MT90LOOM 1 to boom section control valves at rear of sprayer MT90LOOM 6 Relay box fitted on front of chassis under the working platform Operates Dump valve from Controller MT90LOOM 854 Conversion connector to allow MT90LOOM 2 to connect to the Teejet 854 Controller MT90LOOM DUAL Relay box fit...

Page 121: ...7 33 Pegasus BT POM 1212 Rev 3 Section 7 Plumbing Diagram AR180 ...

Page 122: ...7 34 Pegasus BT POM 1212 Rev 3 Assembly Drawings Parts Listings Plumbing Diagram AR250 280 ...

Page 123: ...7 35 Pegasus BT POM 1212 Rev 3 Section 7 Hydraulic Plumbing Diagram 24m Standard Fold 3 6 2 5 4 5 5 5 2 4 3 6 1 FOLD QUICK CONNECT 1 2 BSPP R81 08M COUPLERS ...

Page 124: ...7 36 Pegasus BT POM 1212 Rev 3 Assembly Drawings Parts Listings Hydraulic Plumbing Diagram 24m OWF 3 6 2 5 4 5 5 5 2 4 3 6 1 FOLD QUICK CONNECT 1 2 BSPP R81 08M COUPLERS 7 ...

Page 125: ...37 Pegasus BT POM 1212 Rev 3 Section 7 Hydraulic Plumbing Diagram 24m Gvar 3 6 2 5 4 5 5 5 2 4 3 1 QUICK CONNECT 1 2 BSPP R81 08M COUPLERS 7 9 8 8 8 8 6 7 TO HYDRAULIC LIFT refer separate lift drawing 10 ...

Page 126: ...T POM 1212 Rev 3 Assembly Drawings Parts Listings HydraulicPlumbingDiagram 24mGvar OWF 3 6 2 5 4 5 5 5 2 4 3 1 QUICK CONNECT 1 2 BSPP R81 08M COUPLERS 7 9 8 8 8 8 6 7 TO HYDRAULIC LIFT refer separate lift drawing 10 ...

Page 127: ...7 39 Pegasus BT POM 1212 Rev 3 Section 7 Hydraulic Plumbing Diagram 28m Standard Fold 3 6 2 5 4 5 5 5 2 4 3 6 1 FOLD QUICK CONNECT 1 2 BSPP R81 08M COUPLERS ...

Page 128: ...7 40 Pegasus BT POM 1212 Rev 3 Assembly Drawings Parts Listings Hydraulic Plumbing Diagram 28m OWF 3 6 2 5 4 5 5 5 2 4 3 6 1 FOLD QUICK CONNECT 1 2 BSPP R81 08M COUPLERS 7 ...

Page 129: ...41 Pegasus BT POM 1212 Rev 3 Section 7 Hydraulic Plumbing Diagram 28m Gvar 3 6 2 5 4 5 5 5 2 4 3 1 QUICK CONNECT 1 2 BSPP R81 08M COUPLERS 7 9 8 8 8 8 6 7 TO HYDRAULIC LIFT refer separate lift drawing 10 ...

Page 130: ...T POM 1212 Rev 3 Assembly Drawings Parts Listings HydraulicPlumbingDiagram 28mGvar OWF 3 6 2 5 4 5 5 5 2 4 3 1 QUICK CONNECT 1 2 BSPP R81 08M COUPLERS 7 9 8 8 8 8 6 7 TO HYDRAULIC LIFT refer separate lift drawing 10 ...

Page 131: ...7 43 Pegasus BT POM 1212 Rev 3 Section 7 Hydraulic Plumbing Diagram 30m Standard Fold 3 6 2 5 4 5 5 5 2 4 3 6 1 FOLD QUICK CONNECT 1 2 BSPP R81 08M COUPLERS ...

Page 132: ...7 44 Pegasus BT POM 1212 Rev 3 Assembly Drawings Parts Listings Hydraulic Plumbing Diagram 30m OWF 3 6 2 5 4 5 5 5 2 4 3 6 1 FOLD QUICK CONNECT 1 2 BSPP R81 08M COUPLERS 7 ...

Page 133: ...45 Pegasus BT POM 1212 Rev 3 Section 7 Hydraulic Plumbing Diagram 30m Gvar 3 6 2 5 4 5 5 5 2 4 3 1 QUICK CONNECT 1 2 BSPP R81 08M COUPLERS 7 9 8 8 8 8 6 7 TO HYDRAULIC LIFT refer separate lift drawing 10 ...

Page 134: ...T POM 1212 Rev 3 Assembly Drawings Parts Listings HydraulicPlumbingDiagram 30mGvar OWF 3 6 2 5 4 5 5 5 2 4 3 1 QUICK CONNECT 1 2 BSPP R81 08M COUPLERS 7 9 8 8 8 8 6 7 TO HYDRAULIC LIFT refer separate lift drawing 10 ...

Page 135: ...7 47 Pegasus BT POM 1212 Rev 3 Section 7 Hydraulic Plumbing Diagram 33 36m Standard Fold 3 6 4 5 2 4 3 9 1 FOLD QUICK CONNECT 1 2 BSPP R81 08M COUPLERS 1 4 4 2 2 2 4 9 ...

Page 136: ... 1212 Rev 3 Assembly Drawings Parts Listings Hydraulic Plumbing Diagram 33 36m Gvar 3 6 4 5 2 4 3 1 QUICK CONNECT 1 2 BSPP R81 08M COUPLERS 7 9 6 7 TO HYDRAULIC LIFT refer separate lift drawing 8 2 2 2 2 2 2 2 4 4 4 4 1 4 ...

Page 137: ...Gvar OWF 3 5 4 2 4 3 1 QUICK CONNECT 1 2 BSPP R81 08M COUPLERS 6 9 5 6 TO HYDRAULIC LIFT refer separate lift drawing 7 2 2 2 2 2 2 2 4 4 4 4 1 4 9 Hydraulic Manifold Notes Use MP 631 5 Function Manifold for Factory fit Add MP 628 Single station to MP 630 manifold for Retro fit ...

Page 138: ...7 50 Pegasus BT POM 1212 Rev 3 Assembly Drawings Parts Listings GBCOMPL 24 28CA Centre Section 24 28m ...

Page 139: ...2 19 GB919800020 GREASE NIPPLE 4 20 GBBG016913 SEAL KIT 2 21 GB201800415V C SEC RAIL MOUNT BRACKET 1 22 GB500500002Z U BOLT 2 23 GB905300010 M10 NYLOC NUT ZINC 4 24 GB950130030 END CAP 2 25 GB950200059 CABLE RETAINER 2 26 GB900106016Z M6 x 16mm BOLT ZINC 8 8 2 27 GB907106018Z M6 x 18mm WASHER ZINC 10 28 GB550500500 5 HOLE SPRAY RAIL 1 29 GB999900467 WARNING LABEL PLATE KIT 1 30 GB201800065V WARNIN...

Page 140: ...Pegasus BT POM 1212 Rev 3 Assembly Drawings Parts Listings GBCOMPL 24 28CA Centre Section 24 28m 6 0 1 9 8 1 1 3 4 2 4 4 3 5 3 9 2 6 3 2 3 3 3 1 3 8 1 3 3 2 3 0 3 1 3 8 1 7 2 5 2 4 2 3 2 4 2 5 1 3 1 3 1 4 3 ...

Page 141: ...02550031V TILT RAM 1 16 GB996000192 SEAL KIT 1 17 GB570500007Z 1 4 NIPPLE 0 7 ORIFICE 2 18 GB600500001 COPPER WASHER 1 4 4 19 GB993802005 STRAINER CABLE ASSY KIT 2 20 GB500700069 STRAINER CABLE 2 21 GB919700120 CABLE TIE 2 22 GB905415014 M14 NUT FINE THREAD x1 5 2 23 GB900314060Z M14 x 60mm BOLT ZINC 8 8 2 24 GB907014028Z M14 WASHER ZINC 4 25 GB905300014 M14 NYLOC NUT ZINC 2 26 GB919800061Z LOCKIN...

Page 142: ...7 54 Pegasus BT POM 1212 Rev 3 Assembly Drawings Parts Listings GBCOMPL 245 LHorRH BoomNonGvar24m 24 28m 47 30 42 50 50 51 53 55 40 43 49 30 7 41 52 45 50 49 47 46 44 45 8 80 ...

Page 143: ...53 GB500100080Z SHAFT ROD 2 54 GB905400024 SELF LOCKING NUT M24 6 55 GB907302025Z WASHER 4 56 GB900124050Z SCREW 2 57 GB905200024Z NUT M24 8 58 GB500200049 BUSH 2 59 GB500100111Z SHAFT BREAKAWAY 2 60 GB919900023Z SPRING BREAKAWAY 2 61 GB500400019Z WASHER 2 62 GB950130030 BOOM END CAP 18 63 GB950200004 BOOM STOPPER 20MM 4 63 GB950200001 BOOM STOPPER 30MM 2 64 GB905400008 SELF LOCKING NUT 6 65 GB907...

Page 144: ...7 56 Pegasus BT POM 1212 Rev 3 Assembly Drawings Parts Listings GBCOMPL 245 LH or RH Boom Gvar 24m 80 44 45 8 47 46 7 78 41 52 45 50 49 53 55 40 43 49 30 47 30 42 50 50 51 16 38 22 22 23 13 12 14 19 B ...

Page 145: ...UE 2 68 GB500500003Z U BOLT 2 69 GB500500001Z UBOLT LONG 2 70 GB905400010 NUT 4 1 GBBG026447 G VAR PIVOT ARM R H V2 1 2 GBBG026449 G VAR PIVOT ARM L H V2 1 3 GBBG026378 G VAR INNER ARM R H V2 1 4 GBBG026379 G VAR INNER ARM L H V2 1 5 GB022400050V OUTER BOOM ARM R H 1 6 GB022400051V OUTER BOOM ARM L H 1 7 GBBG020414 BREAKAWAY ARM R H 1 8 GBBG020415 BREAKAWAY ARM L H 1 9 GB919800020 GREASE NIPPLE 2 ...

Page 146: ...7 58 Pegasus BT POM 1212 Rev 3 Assembly Drawings Parts Listings GBCOMPL 285 LHorRH BoomNonGvar28m 7 8 5 8 C ...

Page 147: ...GB905400006X M6 NYLOC NUT STAINLESS 52 98 GB900110020Z M10 x 20mm BOLT ZINC 2 99 GB950130030 END CAP 3 GBBG002915 INNER BOOM ARM R H 1 4 GBBG002916 INNER BOOM ARM L H 1 5 GB022400050V OUTER BOOM ARM R H 1 6 GB022400051V OUTER BOOM ARM L H 1 7 GB22800080V BREAKAWAY ARM R H 1 8 GB22800081V BREAKAWAY ARM L H 1 10 GB500100055V PIN 2 11 GB900110025Z M10 x 20mm BOLT ZINC 8 8 2 12 GB907200010Z 10mm SPRIN...

Page 148: ...1212 Rev 3 Assembly Drawings Parts Listings GBCOMPL 285GV LH or RH Boom Gvar 28m 9 1 2 6 1 2 4 1 5 1 2 1 2 4 1 1 6 4 8 4 9 4 1 1 2 1 8 4 8 4 7 4 4 4 5 5 4 5 5 4 1 4 0 4 6 3 8 3 2 1 2 4 8 9 6 3 5 4 2 5 3 5 2 1 7 8 5 8 2 8 C ...

Page 149: ...0 x 20mm BOLT ZINC 2 99 GBBG027432 BUSH 2 1 GBBG026447 G VAR PIVOT ARM R H V2 1 2 GBBG026449 G VAR PIVOT ARM L H V2 1 3 GBBG026315 G VAR INNER ARM R H V2 1 4 GBBG026316 G VAR INNER ARM L H V2 1 5 GB022400050V OUTER BOOM ARM R H 1 6 GB022400051V OUTER BOOM ARM L H 1 7 GB22800080V BREAKAWAY ARM R H V2 1 8 GB22800081V BREAKAWAY ARM L H V2 1 10 GB500100055V PIN 2 11 GB900110025Z M10 x 20mm BOLT ZINC 2...

Page 150: ...7 62 Pegasus BT POM 1212 Rev 3 Assembly Drawings Parts Listings GBCOMPL 30C Centre Section 30m 3 2 7 2 6 3 8 2 7 3 3 1 2 1 4 7 1 5 3 2 1 3 1 1 1 4 1 5 1 8 1 2 1 8 8 0 1 1 2 ...

Page 151: ...E 4 7 GB600500001 COPPER WASHER 4 8 GB913671040 BELLVILLE WASHER 152 9 GB905420030 M30 NYLOC NUT ZINC 2 10 GB500100127Z CYLINDER MOUNT 2 11 GBBG000024 PIN 4 12 GB900110025Z M10 x 20mm BOLT ZINC 8 13 GB907200010Z 10mm SPRING WASHER 8 14 GB500400004Z COUNTERSUNK WASHER 4 15 GB900710025Z COUNTERSUNK SCREW 4 17 GB919800020 GREASE NIPPLE 4 18 GB000117 SEAL KIT 1 19 GB201800415V C SEC RAIL MOUNT BRACKET...

Page 152: ...7 64 Pegasus BT POM 1212 Rev 3 Assembly Drawings Parts Listings GBCOMPL 30C Centre Section 30m 8 1 ...

Page 153: ...M24 NYLOC NUT 4 6 GB900324130Z M24 x130mm BOLT ZINC 8 8 2 7 GB382000075V WEAR PAD BRACE 2 8 GB382000078 WEAR PAD 8 9 GB900710025Z COUNTERSUNK SCREW 16 10 GBBG001401 M14 x 100mm BOLT ZINC 8 8 8 11 GB905300014 M14 NYLOC NUT ZINC 12 12 GB993806002Z ADJUSTABLE TIE ROD ASSY 1 13 GB907014028Z M14 WASHER ZINC 12 14 GB900312090Z M12 x 90 BOLT ZINC 8 8 8 15 GB905300012 M12 NYLOC NUT ZINC 8 16 GB907012025Z ...

Page 154: ... Gvar Gvar 30m 1 2 4 2 4 3 5 1 5 1 4 3 E C B B A A 7 2 3 3 0 1 7 8 5 8 2 8 3 1 2 1 1 1 8 7 7 7 6 7 E D 6 4 8 4 9 4 1 1 2 1 8 4 8 4 7 4 4 4 5 5 4 5 5 4 1 4 0 4 6 3 8 3 2 1 2 4 8 9 6 3 5 4 2 5 3 5 5 1 4 3 5 3 5 1 4 3 2 3 0 3 9 2 6 1 3 2 2 1 1 1 7 1 9 1 0 2 4 1 5 1 8 1 1 2 2 2 0 2 9 2 1 1 1 4 1 5 1 ...

Page 155: ...01 GB27160045V LEVELLER SIGHT GAUGE 2 1 GBBG026414 INNER PIVOT R H V2 1 2 GBBG026415 INNER PIVOT L H V2 1 3 GBBG025150 INNER BOOM ARM R H V2 1 4 GBBG025151 INNER BOOM ARM L H V2 1 5 GB023000050V OUTER BOOM ARM R H 1 6 GB023000051V OUTER BOOM ARM L H 1 7 GB022800080V BREAKAWAY ARM R H 1 8 GB022800081V BREAKAWAY ARM L H 1 9 GB392000330V PIN 2 10 GB392000335Z SPACER 2 11 GB900110025Z M10 x 20mm BOLT ...

Page 156: ...7 68 Pegasus BT POM 1212 Rev 3 Assembly Drawings Parts Listings GB990902501 Skid Kit Pair 24m Pos Part No Description Qty 1 GG919900030V 2 GG501100008V 3 GG501100009V 4 GG500500003Z 5 3 1 2 4 ...

Page 157: ...7 69 Pegasus BT POM 1212 Rev 3 Section 7 GBBG016255 Skid Kit Pair 28 30m Pos Part No Description Qty 1 BG016220 2 BG016280 3 BG016282 4 GG500500002Z 5 GG905400010 2 ...

Page 158: ...7 70 Pegasus BT POM 1212 Rev 3 Assembly Drawings Parts Listings AB19100 AA 33 36m Centre Section Hanger V2 ...

Page 159: ...X 45 HEX HEAD SET SCREW HT ZP 8 1 AB191 100 SELF LEVELLER ADJUSTER 1 2 AB191 101 SELF LEVELLER FIXED ARM 1 3 AB19101 CENTRE SECTION HANGER 1 4 AB19102A CENTRE SECTION MAIN FRAME 1 5 AB19103BL INNER FOLD PIVOT L H 1 6 AB19103BR INNER FOLD PIVOT R H 1 7 AB19108 CENTRE SPRAY BAR SUPPORT 1 8 AB19120A PIN Z BAR PIVOT 2 9 AB19120 INNER FOLD PIVOT PIN 4 10 AB19121 WEAR PAD SUPPORT 4 11 AB19122 WEAR PAD S...

Page 160: ...ts Listings Complete Left Right Boom Arm 33 36m PART NUMBER DESCRIPTION AB19100 BR 33 33M RIGHTHAND BOOM ARM COMPLETE AB19100 BR 36 36M RIGHTHAND BOOM ARM COMPLETE AB19100 BL 33 33M LEFTHAND BOOM ARM COMPLETE AB19100 BL 36 36M LEFTHAND BOOM ARM COMPLETE ...

Page 161: ... AB19107L FIRST ARM L H 33 36M 1 2 AB19100 A 2 FIXED WINGTIP ADJUSTMENT 1 3 AB19100 A 3 HYDRAULIC WINGTIP ADJUSTMENT 1 4 AB19113CR FOLD PIVOT OUTER R H 1 AB19113CL FOLD PIVOT OUTER L H 1 5 AB19135 PIN 36M 1ST ARM TO 2ND 1 6 AB19150 130 PIN 130 X 30 1 7 AB19150 65 PIN 65 X 25 4 3 8 AB19157A BRACKET OUTER BOOM 1 9 AB19157Apad PAD OUTER BOOM SUPPORT 1 10 AB19159 SPRING LOCK ARM 1 11 AB19160R ARM HING...

Page 162: ...ts Listings Complete Left Right Boom Arm 33 36m PART NUMBER DESCRIPTION AB19100 BR 33 33M RIGHTHAND BOOM ARM COMPLETE AB19100 BR 36 36M RIGHTHAND BOOM ARM COMPLETE AB19100 BL 33 33M LEFTHAND BOOM ARM COMPLETE AB19100 BL 36 36M LEFTHAND BOOM ARM COMPLETE ...

Page 163: ...6M 1 AB19110L BOOM ARM OUTER LH 33M 1 AB19110R BOOM ARM OUTER LH 33M 1 2 AB19111A BREAK AWAY HITCH 1 3 AB19106AL BREAK AWAY TIP 1 4 AB19126 5 PULLEY 1 5 AB19152 330A PIN OUTER BOOM SUPPORT 1 6 AB21200A TOP LINK ADJUSTMENT 1 AB21200A 1 BUSH 2 7 AB19126 4 MALE ROD END 1 8 AB19126 6 CABLE PULLEY 1 9 AB19126 7 SPACER BUSH 2 10 MP 413 ADJUSTABLE SPRING HITCH 1 11 MP 519 SPRING 1 12 MP 598A PROTECTION B...

Page 164: ...AB19196 1 SKID SET 3 PIECE 1 2 AB19196 2 SKID MOUNT 36M BOOM FEMALE 1 3 AB19196 3 SKID MOUNT SHAFT AB191 BOOM 1 4 AB19196 4 COLLAR DIA 30MM 1 5 AB19196 6 SKID LEAF CLAMP 1 6 M12X55 M12 X 55 SET SCREW HT ZP 2 9 M12NNUT M12 NYLOC NUT 2 8 M10X60BOLT M10 X 60 BOLT HT ZP 1 9 M10NNUT M10 NYLOC NUT HT ZP 1 10 M6GNIPPLE M6 GREASE NIPPLE 1 ...

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Page 168: ...il sales croplands com au Website www croplands com au NEW ZEALAND Croplands Equipment Ltd PO Box 2004 Stortford Bridge Hastings 4120 Location 1422 Omahu Road Hastings 4120 New Zealand Freecall 0800 106 898 Freefax 0800 1 17 71 1 Email sales croplands co nz Website www croplands co nz Your nearest Croplands Dealer can be found in the dealer section on the Croplands website ...

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