Cres Cor CCBC-12-75 Installation, Operation & Service Manual Download Page 31

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PARTS LIST CCBC-12-75 BLAST CHILLER 208V 60HZ SINGLE PHASE

Drawing Number

Description

Part Number

COMPRESSOR FH4518Y 208/220V 60HZ

WCOMP 365

1 CONDENSER

4X17X17.5

WCOND208

EVAPORATOR FAN MOTOR 4X200MM AXIAL FAN ZIEHL

WFAN 115

FLAT GUARD

WGUARD 080

1.5 UF CAPACITOR 230V 60HZ

WCAPACITOR 050

4 EVAPORATOR

4X12X41

WEVAP311

SIGHT GLASS 3/8" SWEAT

WSIGHT 010

DRIER 3/8" SUITABLE FOR H134A

WDRIER 080

EXPANSION VALVE TEN 2 R134A

WVALVE 196

3/8" SOLDER ADAPTOR 068-2060

WVALVE 197

ORIFICE NO. 3

WVALVE 231

DEFROST HEATER 2X500 WATT 1 BEND

WHEATER 400

VAPORIZER HEATER 115 WATT 3 BEND

WHEATER 010

HEATER WIRE 4.35M 240V (57 WATT)

WHEATER WIRE 340

KLIXON 14T31 30210 L13C 9651

WSTAT 410

FOOD PROBE

WPROBE 1OO

PROBE SOCKET

WPROBE SOCKET 010

AARDWARE FRONT PANEL C/W PRINTER

WAARDWARE 020

AARDWARE BACK BOARD

WAARDWARE 010

1.5M RIBBON TO CONNECT TO FRONT & BACK

WAARDWARE RIBBON 020

14a

LABEL: 3 PROBE F°

WLABEL 746

HIGH / LOW PRESSURE STAT

WSWITCH 360

NEW DOOR NYLON

WDOOR NYLON NEW

HINGE: SPRING LOADED

WHINGE 290

SWITCH: THERMAL HEATED 331-528

WSWITCH 200

CASTOR 6" W/BRAKE

WCASTOR 040

19a

CASTOR 6" NO BRAKE

WCASTOR 030

HINGE PLATE: R4 OPAL/T2U

WHINGE 070

21 LADDERACK

BLOCKS

WLADDERACK

020

22 UNIT

COVER

WUC/WBC75/99/1

CONTROL PANEL

WCP/WBC75/99/1

DOOR

WWBC75 STD DOOR/99/1

GASKET 1295MM X 565MM

WGASKET 900

26 LADDERACK

(1SET)

WLR/WBC75/99/1

27 DRIP

TRAY

WDT/WBC75/99/1

28 BAFFLE

PLATE

WBP/WBC75/99/1

29 EVAPORATOR

FAN

PLATE

WEFP/WBC75/99/1

30 EVAPORATOR

BAFFLE

PLATE

WEBP/WBC75/99/1

CONDENSER FAN PLATE

WCFP/WBC75/99/1

BIGHEAD M/4T38 6X26

WBIGHEAD 010

SCREW M6X25 POZI COUNTERSUNK

WSCREW 200

SCREW M6X25 POZI PAN ZINC T/T

WSCREW 180

35 ELECTRIC

VAPORIZER

WEV/800X235/88/l

CONDENSOR FAN 120W MOTOR

WMOTOR 410

3.0 UF CAPACITOR 230V 60HZ

WCAPACITOR 060

CONTROL PANEL BOTTOM

WCPB/WBC75/99/1

HINGE: BLACK PLASTIC

WHINGE 560

KLOCKER MOELLER DIL OM 190V 50HZ/220V 60 HZ

WCONTACT 160

RECEIVER 2.2 LT

WRECEIVER 060

BIGHEAD 316-F2/ST38 M5X5

WBIGHEAD 060

MAINS PLUG

WPLUG 160

MAINS LEAD

WCABLE 510

LINER BASE

WS/SBASE 180

45 TRAY

SLIDE

WTS/WBC75/99/1

CONTROL PANEL REAR COVER

WCPRC/WBC75/99/1

Summary of Contents for CCBC-12-75

Page 1: ...FL 2242 Feb 2000 BLAST CHILLERS MODEL NUMBERS CCBC 4 35 CCBC 12 75 CCBC12 UA 100 INSTALLATION OPERATION SERVICE MANUAL...

Page 2: ...TION Page 10 Unpacking and Installation Instructions SECTION 3 OPERATION Page 13 Start Up Information How to Operate Blast Chill Cycle Modes Page 14 Loading of Product Page 15 Defrosting Blast Chill P...

Page 3: ...he food s ability to retain heat Blast chilled food has a shelf life of five days including day of production and service Blast chilling works well with a wide range of menu items Nearly any food prod...

Page 4: ...ally reverts to a 38 F storage refrigerator CCBC 12 75 CCBC 12 UA 100 The CCBC 12 75 and CCBC 12 UA 100 are ideal for small to medium size food service operations which require a blast chilling capabi...

Page 5: ...tor Operational Indicator Panel with Microprocessor Blast Chill Cycle Controlled Automatically by Either a Food Probe or Digital Timer Four 4 Preset Chilling Times 30 60 90 and 240 minutes Cabinet Tem...

Page 6: ...erant SPECIFICATIONS ELECTRICAL DATA Capacity lbs 90 mins 35 lbs Voltage 208 230V 60 1 Width 28 Amperage 7 Depth 32 Feed Wires Ground 2 Open Door Depth 58 3 4 10 Ft Cord Installed NEMA 6 15P Height 34...

Page 7: ...tional Features Blast Chill Processing Refrigerator 38 F Storage Refrigerator Operational Indicator Panel with Microprocessor Blast Chill Cycle Controlled Automatically by Either Food Probes or Digita...

Page 8: ...of Automatically Large Surface Area Evaporator and High Velocity Fan Contained in a Separate Service Compartment Automatic Defrost CFC Free R 134A Refrigerant SPECIFICATIONS ELECTRICAL DATA Capacity...

Page 9: ...Blast Chiller Standard Features Stainless Steel Exterior and Interior Two Operational Features Blast Chill Processing Refrigerator 38 F Storage Refrigerator Operational Indicator Panel with Microproc...

Page 10: ...eavy Duty Swivel Casters with Locking Brakes on the Front Automatic Defrost Condensation Disposed of Automatically Large Surface Area Evaporator and High Velocity Fan Contained in a Separate Compartme...

Page 11: ...t programming over Control Panel For CCBC 12 75 CCBC 12 UA 100 1 Select Chill Mode 2 Select Hard or Soft Blast 3 Select Timer for probe or time of process 4 When satisfied with selections press Check...

Page 12: ...cedure WARNING DO NOT Under any Circumstances Lay Your New Equipment Down on Either The Back Front or Sides 1 Check for any instructions printed on shipping carton 2 Remove protective cardboard corner...

Page 13: ...receptacle is available at the installation location Model CCBC12 UA 100 requires a qualified electrician to furnish and install wiring for the power supply This must be connected to the identified t...

Page 14: ...l power source for correct voltage phase and ampacity Refer to cabinet data plate for requirements 8 Remove electrical control box cover and check all wiring connections for a secure hold On rare occa...

Page 15: ...LAST CHILLER left standby button Display panel will indicate cabinet temperature 3 There may be an indicator A7 This indicates that there has been a power failure 4 Press the red x cancel button to ca...

Page 16: ...g The blast chiller converts to a standard refrigerator During the defrost operation the temperature in the chiller will not exceed 3 C 38 F and it is therefore safe to leave products in the chiller d...

Page 17: ...eats all products should not be more than 2 in depth 1 1 2 is recommended for very dense items such a lasagna and beef stew 3 There should not be more than 7 lbs of product per shelf 4 Roast meats sho...

Page 18: ...cycle some fans will stop running This is normal When the defrost cycle is finished the compressor will run for approximately 90 seconds before the fans operate Following every defrost period there i...

Page 19: ...ff button Main Power Failure Ticket If the main power fails for more than five 5 seconds a ticket is automatically printed which gives the time of power failure and the time at which power is stored S...

Page 20: ...c pads for cleaning and scouring 4 Rinse thoroughly with fresh water after every Cleaning operation 5 Always wipe dry to avoid watermarks SOIL CLEANER METHOD Routine Cleaning Soap ammonia or detergent...

Page 21: ...PARAMETER SET AT bss Blast Soft Stat 33 bhs Blast Hard Stat 12 bfs Blast Freeze Stat 16 sss Store Soft Stat 33 shs Store Hard Stat 33 sfs Store Freeze Stat 8 bsd Blast Soft Differential 35 bhd Blast H...

Page 22: ...ing store see table below but will still show the probe temperature during blast 7 Seg Display Alarm Condition a0 AIR ON SENSOR FAILURE a1 WALL SENSOR FAILURE a2 FIN SENSOR FAILURE a3 FOOD PROBE 1 FAI...

Page 23: ...display shows OFF Turn cabinet on by pressing OFF ON button 1 Compressor not running a Manually close compressor contactor if utilized temporarily to see if compressor runs b If compressor runs check...

Page 24: ...sulator 5 Container too large distance from outside of container to center of food within is too great shouldn t exceed 2 inches for optimum performance 6 Container material is plastic an insulator in...

Page 25: ...of thermocouple wire is reversed Evaporator won t run 1 Breaker not on if equipped 2 Motor overload tripped if equipped 3 In post defrost Drip period 4 Fan door switch is open if equipped 5 Blown fus...

Page 26: ...ept closed Remove before restarting Alarm conditions 1 Cabinet wall temperature above 38 F more than 60 minutes 2 Defrost termination on time instead of temperature 3 Compressor overheating if tempera...

Page 27: ...Section 6 Parts and Drawings ______________________ __ Page 24 Parts List and Breakdown Drawing of Blast Chillers...

Page 28: ...Page 25...

Page 29: ...80MM X 430MM WGASKET 905 13 HINGE PLATE R7 OPAL TOP WHINGE 020 14 HINGE SPRING LOADED WHINGE 290 15 STANDARD DOOR WWBC35 STD DOOR 99 1 16 EVAPORATOR 4X13X17 WEVAP 485 17 DRIP TRAY WDT WBC35 99 1 18 DE...

Page 30: ...Page 27...

Page 31: ...DOOR NYLON WDOOR NYLON NEW 17 HINGE SPRING LOADED WHINGE 290 18 SWITCH THERMAL HEATED 331 528 WSWITCH 200 19 CASTOR 6 W BRAKE WCASTOR 040 19a CASTOR 6 NO BRAKE WCASTOR 030 20 HINGE PLATE R4 OPAL T2U...

Page 32: ...Page 29...

Page 33: ...NYLON WDOOR NYLON NEW 17 HINGE SPRING LOADED WHINGE 290 18 SWITCH THERMAL HEATED WSWITCH 200 19 CASTOR 6 W BRAKE WCASTOR 040 19a CASTOR 6 NO BRAKE WCASTOR 030 20 HINGE PLATE R4 OPAL T2U WHINGE 070 21...

Page 34: ...the pull down time C Food thickness the greater the distance from geometric core center of food to its surface the longer the pull down time D Food density the greater the density the longer the pull...

Page 35: ...ax 800 378 8333 E mail to parts service crescor com Or Mail To CresCor 5925 Heisley Road Mentor OH 44060 Toll Free 877 273 7267 Fax 440 350 7267 See us online at http www crescor com Questions Call an...

Page 36: ...________________________________ __________________________________________________________ __________________________________________________________ _________________________________________________...

Page 37: ...guidelines Recommended doneness for rethermalization is 155 F 68 C Do not overcook Proportioned Meats hamburger patty pork chop Salisbury steak etc Cook according to recipe If sauce or gravy is requir...

Page 38: ...rkey beef and vegetable sauce separately from the crust pastry or biscuit Top product after chilling or at point of rethermalization Stir Frys Saut steam until meat is done and vegetables are crisp Pa...

Page 39: ...Vegetables Frozen vegetables do not require cooking before rethermalization For bulk rethermalization vegetables do not need to be cooked or blast chilled before service and should be prepared as in...

Page 40: ...potatoes well drained can be used without further cooking Mashed Potato flakes or powder Follow recipe according to the package Product should be smooth easy to scoop and hold its form loosely at the...

Page 41: ...o prepare further than one day ahead to avoid excess moisture Use meat items with little or no bone to get a drier product Fried foods should be produced conventionally when possible CEREALS Cooked ce...

Page 42: ...wrap and immediately blast chill Omelets Frozen convenience product must be fully tempered prior to assembly For omelets prepared conventionally follow existing standardized recipe Omelet should be sl...

Page 43: ...AKFAST SANDWICHES Prepare sandwich filling separately and chill Assemble sandwiches wrap and blast chill for additional 15 20 minutes HASH BROWNS OVEN FRIES For both convenience and freshness prepare...

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