Creative Play JC102 Installation Instructions Manual Download Page 1

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REF: JC102 - JUNGLE CLIMBER midi

pg 1 of 46

JUNGLE CLIMBER

Installation Instructions

Parts Required
Tools Required
Foundation Details
Surfacing Details
Step by step Instructions
Additional Drawings
Notes

pages 2 - 25 EXTERNAL FABRICATION

(pg. 2 - 6)

(pg. 10)

(pg. 11 - 43)

(pg. 44 - 45)

(pg. 46)

(pg. 8 - 9)

(pg. 7)

CONTENTS

Summary of Contents for JC102

Page 1: ...GLE CLIMBER Installation Instructions Parts Required Tools Required Foundation Details Surfacing Details Step by step Instructions Additional Drawings Notes pages 2 25 EXTERNAL FABRICATION pg 2 6 pg 10 pg 11 43 pg 44 45 pg 46 pg 8 9 pg 7 CONTENTS ...

Page 2: ...0mm dia 2331 5mm 1 x holes 4 x CUT OUTS chamfer 1 end VT4 QTY 1125mm dia 2215mm 1 x holes chamfer 1 end VT5 QTY 1 125mm dia 1700mm 1 x holes chamfer 1 end VT6 QTY 1125mm dia 1750mm 2 x holes chamfer 1 end VT7 QTY 1 125mm dia 2215mm 2 x holes chamfer 1 end VT8 QTY 1 125mm dia 2215mm 1 x holes chamfer 1 end VT9 QTY 1 125mm dia 2215mm 2 x holes chamfer 1 end VT10 QTY 1125mm dia 1700mm 2 x holes chamf...

Page 3: ...mfer BOTH ENDS MT3 QTY 1 125mm dia 3000mm 7 x holes chamfer BOTH ENDS MT4 QTY 1125mm dia 3650mm 14 x holes chamfer BOTH ENDS MT5 QTY 1125mm dia 3000mm 7 x holes chamfer BOTH ENDS MT6 QTY 1125mm dia 3000mm 2 x holes chamfer BOTH ENDS MT7 QTY 1125mm dia 3000mm 7 x holes chamfer BOTH ENDS ALL POST WILL BE LABELLED Main Horizontal Timbers MT1 MT2 MT3 MT4 MT5 MT7 MT6 ...

Page 4: ...chamfer BOTH ENDS AT4 QTY 1125mm dia 1625mm 1 x holes chamfer BOTH ENDS AT5 QTY 1 125mm dia 1013 5mm 2 x holes chamfer BOTH ENDS AT6 QTY 1125mm dia 2037mm 1 x holes chamfer BOTH ENDS AT7 QTY 1 125mm dia 3100mm 4 x holes chamfer BOTH ENDS AT8 QTY 1 125mm dia 2271mm 1 x holes chamfer BOTH ENDS AT9 QTY 1125mm dia 2129mm 1 x holes chamfer BOTH ENDS ALL POST WILL BE LABELLED AT1 x 3 AT2 AT9 AT8 AT4 AT6...

Page 5: ...2 JUNGLE CLIMBER midi pg 5 of 46 PARTS required continued CARGO NET QTY 1 ASSEMBLY QTY 1 ASSEMBLY SUPPLIED LOOSE Consists of T1 T2 T3 T4 timbers R1 R2 R3 R4 Ropes NET CLIMBER R1 T1 T2 T3 T4 R2 R3 R4 NET BLOCKS ...

Page 6: ...YEBOLTS on net assemblies x31 M12 x 290 CUP SQUARE BOLTS or closest size available NOT SMALLER x16 Polyfix halves To be used for NET BLOCKS x70 120 Distance piece 120 label is shown on the inside x8 140 Distance piece 140 label is shown on the inside x73 Covered end cap R60 NOT STANDARD END CAP has a radius cut into it x2 HEX BOARD STEP with cut out x1 HEX BOARD STEP x1 rope 2542mm IR1 x1 rope 342...

Page 7: ... TOOLS required x1 14mm Long combination auger bit 400mm To be used for DRILLING THROUGH 2 x 125mm dia timbers x2 HEX BOARD TIMBER MARKER GUIDE To be used for MARKING the 125mm dia timbers x2 QUICK RELEASE CLAMPS SPECIFIC JUNGLE CLIMBER TOOLS ...

Page 8: ...f 46 Foundation Details FOUNDATIONS 400mm x 400mm x 750 RED FOUNDATIONS 400mm x 600mm x 750 REMEMBER 750mm below FINISHED GROUND LEVEL if WETPOUR MULCH PLAYSAFE is to be laid amend as required VT1 VT6 VT7 VT9 VT8 VT10 VT3 VT3 VT4 VT5 VT2 ...

Page 9: ... 46 Foundation Details VT3 TIMBERS ARE SET AT A 45 degree ANGLE the edge of the 600mm measurement is where the post meets the ground level ALL OTHER VT TIMBERS ARE POSITIONED UPRIGHT SOIL FINISHED GROUND LEVEL TIMBER SUPPORT POST CONCRETE ...

Page 10: ...REF JC102 JUNGLE CLIMBER midi pg 10 of 46 Surfacing Details RED DIMENSIONS CENTRE OF VERTICAL TIMBERS TO SURFACING ...

Page 11: ...IRECTLY TO EACH OTHER Install STEP by STEP TO ENSURE THE CORRECT HOLES ARE USED AT EACH STAGE TAKE EXTRA CARE WHEN DRILLING TAKE EXTRA PRECATION WHEN DRILLING THE TIMBERS ONCE POSITIONED REMEMBER TO ALLOW FOR THE DISTANCE PIECES AND MARK ACCORDINGLY distance between timbers 27mm DRILLING THROUGH THE CENTRE ALTHOUGH SOME HOLES ARE DRILLED AT AN ANGLE THE HOLE IS DRILLED THROUGH THE CENTRE OF THE TI...

Page 12: ... timbers VERTICAL TIMBERS VT are CHAMFERED at one end only ENSURE THIS END IS NOT IN THE GROUND Attach MT7 to VT5 VT10 timbers Using M12 x 290 CUP SQUARE BOLTS NYLOCS M12 Covered end cap R60 120 Distance pieces 2 x 120 distance pieces Covered end R60 M12 NYLOC M12x290 BOLT 2 3 VT9 VT10 VT10 VT4 VT5 VT5 MT7 ...

Page 13: ...tructions ENSURE the positioning of the MT7 is correct The 4 remaining holes in the MT7 are positioned closer to the VT10 timber Attach MT6 to VT9 VT10 timbers Using M12 x 290 CUP SQUARE BOLTS NYLOCS M12 Covered end cap R60 120 Distance pieces 4 5 VT10 MT7 VT9 VT10 MT6 ...

Page 14: ...s a remaining HIGHER hole in the VT9 in the opposite direction CIRCLED RED BELOW Attach MT5 to VT4 VT9 timbers Using M12 x 290 CUP SQUARE BOLTS NYLOCS M12 Covered end cap R60 120 Distance pieces 6 7 VT9 VT9 VT10 VT4 VT4 VT5 MT6 MT5 MT7 4 x HORIZONTAL holes for NET ASSEMBLY The VERTICAL hole is positioned CLOSER to the VT4 timber ...

Page 15: ... direction MT5 REF JC102 JUNGLE CLIMBER midi pg 15 of 46 Installation Assembly Instructions Position the VT2 VT7 VT8 timbers VERTICAL TIMBERS VT are CHAMFERED at one end only ENSURE THIS END IS NOT IN THE GROUND Attach MT2 to VT2 VT7 timbers Using M12 x 290 CUP SQUARE BOLTS NYLOCS M12 Covered end cap R60 120 Distance pieces 8 9 VT2 VT2 VT8 VT7 VT7 VT8 ...

Page 16: ...ositioning of the MT4 is correct The MT4 timber is bolted through 8th onto the VT8 timber CIRCLED RED BELOW from the LEFT MT4 TIMBER positioned LEVEL Dimension shown is from FGL Finished ground level 10 11 USE CLAMP USE CLAMP MT4 NOTE ALL HOLES ARE PRE DRILLED IN THE MT4 timber VT2 and VT9 will need to be DRILLED CLAMP the OUTER ENDS of the MT4 timber to VT2 and VT9 timbers VT2 VT2 VT8 VT9 VT9 MT4...

Page 17: ...d end cap R60 120 Distance pieces REPEAT this process for the VT9 TIMBER Once drilled use M12 x 290 CUP SQUARE BOLTS NYLOCS M12 Covered end cap R60 120 Distance pieces NOTE Please ensure that timbers are positioned as shown it is essential they are positioned the correct SIDE of the timbers they are attaching to REMEMBER to use DISTANCE PIECES to ensure the hole is positioned correctly 12 13 VT2 M...

Page 18: ...ch MT1 to VT1 timber Using M12 x 290 CUP SQUARE BOLTS NYLOCS M12 Covered end cap R60 120 Distance pieces 3rd HOLE UP circled red below 14 15 VT1 VT1 VT7 VT7 MT1 REMEMBER to use DISTANCE PIECES to ensure the hole is positioned correctly DRILL the VT7 using the PRE DRILLED HOLE in the MT1 as a guide Once drilled use M12 x 290 CUP SQUARE BOLTS NYLOCS M12 Covered end cap R60 120 Dis tance pieces ...

Page 19: ...rrect The MT1 timber is bolted through 1st HOLE either end onto the VT1 VT7 timber s CIRCLED RED BELOW Use the TIMBER MARKER GUIDE to mark the MT1 Timber Mark a line around the MT1 timber 1878mm from the end as shown below 16 17 VT1 VT7 MT1 MT1 TIMBER positioned LEVEL Dimension shown is from FGL Finished ground level ...

Page 20: ...plete Concrete foundations can now be laid the main assembly means that ALL holes are LOCKED in the correct position 18 19 REMEMBER to use DISTANCE PIECES to ensure the hole is positioned correctly MT1 VT6 AT2 DRILL the MT1 using the PRE DRILLED HOLE in the AT2 as a guide line the hole up with the LINE marked in step Once drilled use M12 x 290 CUP SQUARE BOLTS NYLOCS M12 Covered end cap R60 120 Di...

Page 21: ...tach MT3 to VT2 timber Using M12 x 290 CUP SQUARE BOLTS NYLOCS M12 Covered end cap R60 120 Distance pieces 20 ENSURE the positioning of the MT3 is correct The MT3 timber is bolted through 1st HOLE 200mm FROM THE END into the VT2 timber CIRCLED RED BELOW 21 MT3 TIMBER positioned LEVEL VT2 ...

Page 22: ...n Assembly Instructions DRILL the MT3 using the PRE DRILLED HOLE in the MT5 as a guide Once drilled use M12 x 290 CUP SQUARE BOLTS NYLOCS M12 Covered end cap R60 120 Distance pieces 22 REMEMBER to use DISTANCE PIECES to ensure the hole is positioned correctly MT5 ...

Page 23: ...3 x AT1 timbers 1 x HEX board step 2 x HEX board step with cut outs Attach the BOTTOM AT1 timber to the VT1 timber Using M12 x 320 CUP SQUARE BOLTS NYLOCS M12 Covered end cap R60 120 Distance piece and 140 Distance piece 23 24 AT1 AT1 AT1 VT1 NOTE The 140mm DISTANCE PIECE SITS AGAINST THE AT1 MARKED RED BELOW 120mm distance piece against the VT1 timber ...

Page 24: ... DRILLED HOLES in the AT1 as a guide Once drilled use M12 x 320 CUP SQUARE BOLTS NYLOCS M12 Covered end cap R60 120 Distance piece and 140 Distance piece 25 26 REMEMBER to use DISTANCE PIECES to ensure the hole is positioned correctly NOTE The second AT1 timber SITS ON TOP of the BOTTOM AT1 TIMBER Using the HEX BOARD STEP with cut outs and the distance pieces the AT1 second timber will be position...

Page 25: ...ssembly Instructions Repeat this process for the third top AT1 timber With all the AT1 timbers positioned now attach the HEX BOARD STEPS using FM80 Brass screws Position the AT4 timber against the MT2 and VT8 timbers The AT4 if pre drilled ONE END ONLY this end sits against the MT2 timber circled RED below 27 28 AT4 MT2 VT8 ...

Page 26: ...from the end as shown above Mark a line around the VT8 timber 205mm from the TOP OF THE TIM BER B CLAMP the top of the AT4 timber to the VT8 Timber REMEMBER to use DISTANCE PIECES to ensure the hole is positioned correctly C DRILL the MT2 timber using the hole in the AT4 as a guide REMEMBER to use DISTANCE PIECES to ensure the hole is positioned correctly D ATTACH usingM12 x 290 CUP SQUARE BOLTS N...

Page 27: ...ILL through the AT4 VT8 timber The VT8 timber hole position is MARKED 205mm from the TOP Attach AT4 timber to the VT8 timber Using M12 x 290 CUP SQUARE BOLTS NYLOCS M12 Covered end cap R60 120 Distance pieces 30 31 REMEMBER to use DISTANCE PIECES to ensure the hole is positioned correctly ...

Page 28: ...r REMEMBER to use DISTANCE PIECES to ensure the hole is positioned correctly C DRILL the MT2 timber using the hole in the AT3 as a guide REMEMBER to use DISTANCE PIECES to ensure the hole is positioned correctly D ATTACH usingM12 x 290 CUP SQUARE BOLTS NYLOCS M12 Covered end cap R60 120 Distance pieces ATTACH CIRCLED RED END FIRST Position the AT3 timber against the MT2 and AT4 timbers The AT3 is ...

Page 29: ...AMP DRILL ATTACH Follow the STEPS A B C D previous page DRILL through the AT4 AT3 timbers Once drilled use M12 x 290 CUP SQUARE BOLTS NYLOCS M12 Covered end cap R60 120 Distance pieces 33 34 AT4 AT4 MT2 AT3 AT3 REMEMBER to use DISTANCE PIECES to ensure the hole is positioned correctly ...

Page 30: ...e drilled ONE END ONLY this end sits against the MT6 timber circled RED below 35 AT6 AT6 MT6 MT5 MT5 MT5 NOTE AT6 is positioned ON TOP of the MT5 and MT6 Once drilled use M12 x 290 CUP SQUARE BOLTS NYLOCS M12 Covered end cap R60 120 Distance pieces AT6 is drilled 100mm from the end non drilled see detail below AT6 ...

Page 31: ...ATTACH The AT7 is pre drilled FOR THE NET BLOCKS These must be positioned LEVEL HORIZONTAL 36 NOTE AT7 is positioned ON TOP of the MT6 and below the MT5 Once drilled use M12 x 290 CUP SQUARE BOLTS NYLOCS M12 Covered end cap R60 120 Distance pieces RED DOTTED LINE shows direction of the holes AT7 AT7 AT7 MT6 ...

Page 32: ...REF JC102 JUNGLE CLIMBER midi pg 32 of 46 Installation Assembly Instructions ENSURE the positioning of the AT7 is correct The red LINES HOLES MUST BE HORIZONTAL 37 ...

Page 33: ...ber circled RED below 38 REMEMBER to use DISTANCE PIECES to ensure the hole is positioned correctly AT8 AT8 AT8 VT4 VT4 AT7 AT7 NOTE Use the PRE DRILLED hole in the AT8 timber as a guide to drill through the VT4 timber Once drilled use M12 x 290 CUP SQUARE BOLTS NYLOCS M12 Covered end cap R60 120 Distance pieces DRILL THE VT4 FIRST then DRILL through the AT7 AT8 TIMBERS ...

Page 34: ...END ONLY this end is bolted into the MT7 circled RED below 39 MT7 AT8 AT8 AT9 AT9 AT9 NOTE Use M12 x 290 CUP SQUARE BOLTS NYLOCS M12 Covered end cap R60 120 Distance pieces TO ATTACH THE AT9 to the MT7 timber DRILL the AT9 AT8 timbers Once drilled use M12 x 290 CUP SQUARE BOLTS NYLOCS M12 Covered end cap R60 120 Distance pieces ...

Page 35: ...s MARK CLAMP DRILL ATTACH The AT5 is pre drilled BOTH ENDS use the PRE DRILLED holes as a guide to drill the AT6 AT7 timbers 40 NOTE DRILL the AT6 AT7 timbers Once drilled use M12 x 290 CUP SQUARE BOLTS NYLOCS M12 Covered end cap R60 120 Distance pieces AT6 AT6 AT5 AT5 AT7 AT7 ...

Page 36: ...it into the pre drilled holes in the MT4 timber The 6 EYEBOLTS circled black fit into the pre drilled holes in the MT3 timber ENSURE THE NET IS ATTACHED AS SHOWN ABOVE DO NOT TRY TO STRETCH into different holes DO NOT DRILL ANY ADDITIONAL HOLES The Net is a triangle 10 EYEBLOTS side INTO MT4 6 EYEBOLTS side INTO MT3 4 EYEBOLTS side INTO MT5 EYEBOLTS Eyebolts SHOULD always be positioned so the EYE ...

Page 37: ...light which way round the NET should be attached EYEBOLTS Eyebolts SHOULD always be positioned so the EYE is vertical Shown SOLID BLACK REF JC102 JUNGLE CLIMBER midi pg 37 of 46 Installation Assembly Instructions Attach the NET CLIMBER assembly Using M10 NYLOCS and Covered end cap R60 42 ...

Page 38: ...GLE CLIMBER midi pg 38 of 46 Installation Assembly Instructions Attach the NET BLOCKS supplied loose Using M10 NYLOCS and Covered end cap R60 Attach the ROPES FIRST R1 R2 R3 R4 43 R1 T1 T2 T3 T4 R2 R3 R4 R1 R2 R3 R4 ...

Page 39: ... 46 Installation Assembly Instructions Mark the BLOCK LOCATIONS and ATTACH THE BLOCKS Using POLYFIX HALVES 44 EYEBOLTS Eyebolts SHOULD always be positioned so the EYE is vertical Shown SOLID BLACK SCREW FROM UNDERNEATH USE 4 x POLYFIX HALF ...

Page 40: ...R2 IR3 IR4 Using M10 NYLOCS and Covered end cap R60 Attach the INDIVIDUAL ROPE IR1 to VT1 VT6 timbers Using M10 NYLOCS and Covered end cap R60 45 45a x1 rope 2542mm IR1 IR1 x1 rope 3426mm IR2 x1rope 2556mm IR3 x1rope 2099mm IR4 IR1 IR2 IR3 IR4 INDIVIDUAL ROPES VT1 VT6 3rd HOLE FROM THE THE TOP on the VT1 timber ...

Page 41: ... Attach the INDIVIDUAL ROPE IR2 to VT1 VT7 timbers Using M10 NYLOCS and Covered end cap R60 Attach the INDIVIDUAL ROPE IR3 to VT1 MT4 timbers Using M10 NYLOCS and Covered end cap R60 VT7 2nd HOLE FROM THE THE TOP on the VT1 timber 1st HOLE FROM THE THE TOP on the VT1 timber VT1 VT1 MT4 IR2 ...

Page 42: ...2 of 46 Installation Assembly Instructions 45d Attach the INDIVIDUAL ROPE IR4 to MT1 MT4 timbers Using M10 NYLOCS and Covered end cap R60 IR4 MT1 MT2 EYEBOLTS Eyebolts SHOULD always be positioned so the EYE is vertical Shown SOLID BLACK ...

Page 43: ...QUARE BOLTS NYLOCS M12 Covered end cap R60 120 Distance piece and 140 Distance piece 47 MT3 MT3 VT2 NOTE The 140mm DISTANCE PIECE SITS AGAINST THE VT3 120mm distance piece against the MT3 timber OUTSIDE OF VT2 timber to the EDGE of the VT3 FINISHED GROUND LEVEL 2nd VT3 timber is positioned between 4th 5th CARGO NET HOLES marked black RIGHT 1st VT3 timber is positioned between 2nd 3rd CARGO NET HOL...

Page 44: ...REF JC102 JUNGLE CLIMBER midi pg 44 of 46 Additional Drawings VT1 VT2 VT3 VT6 VT7 VT8 VT10 VT9 VT3 VT4 VT5 ...

Page 45: ...REF JC102 JUNGLE CLIMBER midi pg 45 of 46 Additional Drawings MT1 MT2 MT3 MT4 MT5 MT7 MT6 AT1 x 3 AT2 AT9 AT8 AT4 AT6 AT7 AT5 AT3 ...

Page 46: ... JC102 JUNGLE CLIMBER midi pg 46 of 46 NOTES This space can be used to make any notes relating to installation assembly of the JUNGLE CLIMBER pass this sheet back to PRODUCT DEVELOPMENT to review the notes ...

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