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Bag 2

4-40 x 5/16”

FH steel

4-40 x ½”

FH Steel

One-Piece

Side Links

Graphite

Bottom Plate

Red Low-

Profile Ball

1 - In Bag 2, find the graphite
bottom plate [10]. Secure it to the
pivot ball assembly with the ½” flat
head screw [5]. Secure it tight with
the red hex standoff [11].

2 - Find the 4 red low profile balls
[12]. Secure them as shown with
the steel 5/16” screws [13]. When
secure, pop the plastic side links
[14] on the balls so that the flat
side of the ball sockets face the
center of the car.

3 - Insert the 2-56 button head
screws into the side links from the
outsides of the chassis as shown,
and only tighten them enough so
that the links will not pop off the
balls. You want the links to pivot
very freely without any drag.

Be sure the 2 aluminum locknuts on top of the center pivot are slightly loose.
There should be a washer under each alum locknut. Notice that the center pivot
“floats" or moves slightly on the 2 screws. This "floating" allows the links
to "free up". This ensures that the rear bottom plate pivots freely on the links
and center pivot ball. This is a crucial step when setting up the Gen-XL.

Snap the 2 links on the balls as shown above. They should rock freely on
the pivot balls.

Place the chassis/backplate on a flat surface. No tires and
no diff on the car! A smooth table or desk should do. Be
sure that the rear bottom plate and chassis are in a
straight line, flat against the table, again, no tires on the
car. Lightly “tap” the chassis and rear pod releasing any
tension in the links. Keep the chassis flat on the table for step 4.

Holding the chassis at the hold point “H”

by pressing

the chassis down to the table. Slowly tighten the 2 locknuts that
secure the center pivot. For now, just lightly
snug one side then the other.

Pick up the car and check the pivoting action of
rear lower plate. Rotate the rear plate from side-to-
side. It should move free without binding or "clicking".
If it does not, loosen the pivot locknuts and repeat steps 3+4.

If it rotates smoothly, tighten the locknuts on the center pivot more
securely. Do this by again holding the chassis down to the table at the
hold point “H”. Slowly and carefully fully tighten the locknuts that hold the center
pivot to the chassis. The handling of the Gen-XL hinges (pun intended!) on the
free movement of this rear plate. Be sure that the rear links and rear plate are free and not binding.

(not the rear pod)

H

H

1.

2.

3.

4.

5.

5

Rotate

Center Pivot

Setting the One-piece links

2

Red

Locknut

9

10

4

10

11

12

14

13

12

13

14

5

2-56 Button Head

4

5

Summary of Contents for Carpet Knife Generation-XL

Page 1: ...SWEEPS the 2009 IIC in Las Vegas Gen XL wins all 3 1 12th classes CRC Encore Shock Bladder shock w removable spring Super tough hardened steel shock shaft Calandra Racing Concepts 6785 Martin Street...

Page 2: ...screws too much or you could warp the pivot socket slightly Red Locknut 1 Place the 4 40 x screws 5 through the graphite chassis 6 in the holes shown Tighten a 4 40 thin hex nut 7 down fairly tight 2...

Page 3: ...ld rock freely on the pivot balls Place the chassis backplate on a flat surface No tires and no diff on the car A smooth table or desk should do Be sure that the rear bottom plate and chassis are in a...

Page 4: ...te piece to the pod plates 4 Install the completed rear pod assembly to the rear bottom plate using 4 1 4 flat head screws 22 Keep an eye on these screws during the first few runs of your car They ten...

Page 5: ...all dot can be added as a precaution if you wish Tweak Plates 4 23 25 25 23 23 24 White Side Spring Plastic Standoff ATTACH SPRING TO HOLDER Push the spring 26 into the groove on the plastic holder 24...

Page 6: ...unger Aluminum Tube 125 1 2 3 4 188 1 Use the small allen key 29 to drive the 2 56 set screw stud 30 into the thin plastic ball cup 31 2 Leave about 3 16 half the set screw length protruding from the...

Page 7: ...tube 34 Note Bag 5 Damper Tubes Bag 6 Molded ABP Braces Adjustable Battery Position 36 4 40 x 1 4 Flat Head 22 Your new Gen XL continues to have CRC s Adjustable Battery Positioning ABP This adjustabi...

Page 8: ...ay and then return it to full extension Look inside the shock and you will notice small air bubbles in the oil This is the rest of the air that was trapped below the piston Allow enough time for the a...

Page 9: ...The general thought is the more Dynamic Caster the more steering the car will have at corner entry 2 Locate the 3 4 and 5 mm spacers 59 Use the 5 mm thickness for stock CRC High Roller tires trued to...

Page 10: ...groove Just a bit of preload 4 Once happy with the preload position lock the king pin with the 4 40 brass set screw 73 through the back of the steering block Red Low Profile Ball 12 69 70 67 71 73 72...

Page 11: ...s over the axle and push it down over the plain bearing Next insert the other plain bearing into the back of the diff hub 90 Then align the second diff ring with the notch on the back of the diff hub...

Page 12: ...ar 95 Adjust the collar up and down the body post to accommodate the body shell used Lock the collar with the set screw Adjust body height by raising or lowering this collar 4 40 x 5 16 Red Socket Cap...

Page 13: ...ctions on what brand to use and in which locations Right side JR 3550 3650 Expert 451 Hitec 225 Left side Futaba 9650 KO 949 Air Sanwa 94141 94145 Tie Rods Make 2 tie rods as shown above This 1 02 gap...

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