Crane DEMING 4111 Series Installation, Operation & Maintenance Manual Download Page 7

7

K - REASSEMBLY OF LIQUID END

1.  If stuffi  ng box head (11) was removed, place stuffi  ng box
  head over shaft in manner shown with slots for bolts and 
  nuts on the horizontal centerline. The holes in the fl ange
  of the stuffi  ng box head should be in line with those in 
  the frame (19).

2.  Insert casing cap screws (215) thru holes in support   
  head and stuffi  ng box head and position gasket (73) on  
  the stuffi  ng box head. Place casing (1) on the support  
  head with discharge in the desired position. Tighten   
  casing cap screws securely. Connect by-pass tubing  
  (127) to casing.

3.  Line up keyway in shaft sleeve (14) with keyway in 
  pump shaft. Replace impeller key (32) and gasket (30). 
  Place impeller (2) on shaft with keyway over impeller 
  key. Replace gasket (30) and impeller nut (24) and 
  tighten securely.

4.  Position casing gasket (241) on frame (19) and 
  replace suction head on the casing. Fasten in place with
  cap screws (239).

5.  Replace gland bolts (209) and nuts (210). See section  
  “L”. Repacking Standard Stuffi  ng Box”. Also, see section  
  “F”. Proper Adjustment of Stuffi  ng Box.”

L - REPACKING STANDARD STUFFING BOX

1.  Remove stuffi  ng box bolts (209) and nuts (210) also  
  gland bolts and nuts and remove gland from shaft. With  
  a packing puller, remove the old stuffi  ng box packing  
  (13) and lantern ring (29) from the stuffi  ng box (11).

2.  Make sure that the correct packing is used for liquid 
  being pumped.

3.   Cut fi ve rings of packing so that when wrapped around 
  the shaft, the ends just touch.

4.  Tamp fi rst ring into stuffi  ng box, then turn shaft over by 
  hand.

5.  Stagger the next packing ring joint so that the joinst will 
  be 180º apart. Seat ring evenly and tamp into place. 
  Turn shaft again by hand.

6.  Place lantern ring (29) in next.

7.  Postion and seat the next three rings of packing 
  separately, staggering the joints 180º apart. Tamp into 
  place.

8.  Replace split gland, (17) fastening the two halves 
  together with gland bolts and nuts. Replace and tighten 
  stuffi  ng box bolts and nuts, then loosen nuts until shaft 
  can be turned freely by hand. See section “F” for proper 
  adjustment.

M - TO REPLACE SINGLE MECHANICAL SEAL

Refer to Figure 5.

NOTE:

 Seals are available as a complete assembly only.

1.  Special precautions must be observed when handling 
  a mechanical seal. 

DO NOT

 drop seal face carbons, or 

  fl oating seats, nor scratch the lapped faces of these 
  parts.

Item 33 Tubing & Connector

A

Seal Head

F

Spring

B

Seat Gasket

G

Bellows

C

Floating Seat

H

Spring Holder

D

Seal Face Carbon

J

Spacer

E

Retainer

2.  To remove the seal assembly, dismantle the liquid end 
  of the pump as described in Section “H”. After removing 
  the casing, the seal head assembly may be removed 
  from the support head. Press the seat gasket (B) and 
  fl oating seat (C) from the seal head (A).
3.  To install new seal assembly, oil the outer surface of the
  seat gasket (B) and press seat gasket and fl oating seat 
  assembly (B) and (C) into the seal head cavity. 

DO NOT

  SCRATCH FACE OF FLOATING SEAT.

4.  Apply a thin coating of clean light oil (not grease) to the 
  shaft and reposition seal head (A) on the support head. 
  Also apply a thin coating of light oil to the inside of the 
  seal bellows, slide the seal face carbon (D), bellows (G),
  retainer (E), spring (F), spring holder (H) and spacer (J) 
  onto the shaft. 

NOTE:

 It may be necessary to use a  

  piece of tubing, slightly larger than the shaft, to push the 
  bellows and retainer onto the shaft. Apply pressure only 
  on the “tail section” of the bellows and retainer.

Figure 5

Summary of Contents for DEMING 4111 Series

Page 1: ...serves the right to change product without prior written notification 420 Third Street 83 West Drive Bramton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com Form No 120004 Rev G Series 4111 4121 4121H DEMING DEMING INSTALLATION OPERATION MAINTENANCE MANUAL End suction Centrifugal Pumps DISCONTINUED Parts may NOT be ...

Page 2: ...d discharge openings DO NOT insert fingers in pump with power connected Always wear eye protection when working on pumps Make sure lifting handles are securely fastened each time before lifting DO NOT operate pump without safety devices in place Always replace safety devices that have been removed during service or repair Secure the pump in its operating position so it can not tip over fall or slid...

Page 3: ...hey are placed upon the foundation and sub base is bolted down the alignment must be rechecked and in MOST CASES it will be found necessary to carefully realign the unit Quite often a noisy pump is due to pump and motor not being properly aligned IN SUCH CASES WE DISCLAIM ALL RESPONSIBILITY FOR PROPER WORKING OF PUMP Pumps are normally furnished with standard stuffing box construction as shown on pa...

Page 4: ...n cement and after cement has hardened tighten anchor bolts 5 Recheck alignment at drive coupling Any misalignment now apparent should be corrected by metal shims under pump or motor When properly aligned pump shaft should turn freely by hand 6 A foot valve and strainer must be installed on the lower end of the suction pipe to keep pump completely filled with liquid when the pump is used under suct...

Page 5: ...ature is under the boiling point or 212 F 100 C a spring loaded compression type grease cup filled with Standard Artic No O grease or equal may be used if suitable sealing liquid is not available GENERAL MAINTENANCE AND REPAIR E PROPER ADJUSTMENT OF IMPELLER 1 This pump features a locked bearing therefore no adjustment is required after pump leaves the factory F PROPER ADJUSTMENT OF STUFFING BOX 1 ...

Page 6: ...slinger 40 3 Remove adjusting nut clip 204 and unscrew bearing adjusting nut 66 felt ring 49 and clamping ring 257 as a unit Pull the pump shaft 6 out thru the casing end of the support head 4 By inspection determine whether it is necessary to replace the ball bearings 16 18 If so press on inner race of the shielded side of the bearing and not against the outer race of the bearing or the shaft sho...

Page 7: ...amp into place Turn shaft again by hand 6 Place lantern ring 29 in next 7 Postion and seat the next three rings of packing separately staggering the joints 180º apart Tamp into place 8 Replace split gland 17 fastening the two halves together with gland bolts and nuts Replace and tighten stuffing box bolts and nuts then loosen nuts until shaft can be turned freely by hand See section F for proper adj...

Page 8: ...nstall new seal assembly oil the outer surface of seat gasket D and press seat gasket and floating seat assembly D and E into the seal gland cavity Also apply oil to the outer surface of seat gasket and press seat gasket and floating seat assembly into the cavity in the base of the seal head A DO NOT SCRATCH FACE OF FLOATING SEATS 4 Also a thin coating of light oil not grease to the shaft and inside...

Page 9: ... Foot valve too small i Foot valve not immersed deep enough 3 Not Enough Pressure a Air in water b Mechanical defects c Impeller diameter too small d Speed too low 4 Pump Works for a while then Quits a Leaky suction line b Suction plugged c Suction lift too high over 15 feet check with vacuum gauge d Air or gas in liquid 5 Pump Takes Too Much Power a Speed too high b Liquid either viscous or heavi...

Page 10: ... 37 38 40 46 49 66 73 127 202 203 204 207 209 210 212 Impeller Key Bearing Cover Outboard Shaft Gasket Sleeve Deflector Coupling Key Bearing Cover Seal Felt Ring Shaft Adjusting Nut Casing Gasket Tubing Assembly with Connectors Snap Ring Name Plate Adjusting Nut Clip Grease Fitting Gland Bolt Hex Nut Cap Screw 213 214 215 216 229 236 240 241 242 243 257 270 272 303 337 Cap Screw Drive Screw Cap Scr...

Page 11: ...PXVW EH VLJQHG E RXU DXWKRUL HG UHSUHVHQWDWLYH XH WR LQDFFXUDFLHV LQ HOG WHVWLQJ LI D FRQÀ LFW DULVHV EHWZHHQ WKH UHVXOWV RI HOG WHVWLQJ FRQGXFWHG E RU IRU XVHU DQG ODERUDWRU WHVWV FRUUHFWHG IRU HOG SHUIRUPDQFH WKH ODWWHU VKDOO FRQWURO 5 200 1 7 216 25 63 33 7 216 25 7 26 5 68 7 1 520 6 67 06 1 6 6 1 9 8 7 216 21 8 7 6 21 285 67 9 3 5 1 1 38 6 1 8675 1 250 7 21 68 5 200 1 7 216 2 127 2167 787 55 1...

Page 12: ...nt To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty To complete the Warranty Registration Form go to http www cranepumps com ProductRegistration If you have a claim under the provision of the warranty contact your local Crane Pumps...

Page 13: ...O___ Type _________________________________ Number and size of short circuit device s ___________ Amp rating ___________________ Overload Type _____________ Size ______________ Amp rating ___________________ Do protection devices comply with pump and motor Amp rating YES___ NO___ Are all electrical and panel entry connections tight YES___ NO___ Is the interior of the panel dry YES___ NO___ Liquid ...

Page 14: ... OHYHO FRQWUROV LQVWDOOHG DZD IURP WXUEXOHQFH 6BBB 12BBB V OHYHO FRQWURO RSHUDWLQJ SURSHUO 6BBB 12BBB V SXPS IXOO VXEPHUJHG GXULQJ RSHUDWLRQ 6BBB 12BBB ROORZ XS RUUHFWLYH FWLRQ 5HTXLUHG 6BBB 12BBB GGLWLRQDO RPPHQWV BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB...

Reviews: