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7.  After pipes have been connected to pump, check 
  alignment at drive coupling. Correct any changes with 
  metal shims as in section “C”.

8.  Check motor nameplate for electrical characteristics. 
  Be sure they are the same as the rating of the electrical
  power available. Connect power lines to motor in accord
  with wiring diagram on the motor and test motor 
  rotation, should turn in the direction indicated by arrow 
  cast on pump casing.

9.  Fill pump (and suction pipe) with water. Remove plug 
  (216) at top of casing (1) to relieve trapped air, then 
  replace plug. Close discharge gate valve and start 
  pump. When pump is up to speed, slowly open the 
  discharge valve to obtain desired capacity and pressure.

D - LUBRICATION

1.  Pump bearings are properly fi lled with grease at the 
  factory before shipment. Periods of subsequent 
  lubrication depend somewhat on local conditions, loads,
  speed, hours of operation, temperature, etc. Periodic 
  inspection of bearing lubrication should be made and 
  additional grease added as needed thru grease cups 
  (207) on the pump. A No. 2 grease (soft) is  

 

  recommended for most installations. Do Not over    
  grease as this causes high bearing temperatures and  
  shortens bearinglife.

2.  Motor bearings should also have periodic attention and 
  lubrication in accord with motor manufacturers 
  recommendations. Under ordinary conditions a ball 
  bearing will run from 10° to 60°F (-12.2° to 15.6°C) 
  above surrounding temperatures. Unless bearing 
  temperature runs extremely hot do not become alarmed.

3.  On standard-fi tted, bronze-fi tted and all-bronze
  construction, the stuffi  ng box is lubricated by liquid being
  pumped, thru a by-pass tube. On all-iron construction, 
  the by-pass tube is eliminated and a grease cup installed
  for stuffi  ng box lubrication. A “water pump” grease is 
  recommended for the grease cup. If the liquid being 
  pumped is abrasive, a fresh water supply should be 
  connected to the stuffi  ng box instead of the grease cup.

4.  Single seals normally do not require grease lubrication 
  as they are lubricated and cooled by the liquid returned 
  to the seal chamber thru the by-pass tube.

5.  Double seals should be cooled and lubricated by a 
  sealing liquid under pressure, such as clear water. If the 
  pressure at the inner face of the seal is constantly under 
  25 psi and the liquid temperature is under the boiling 
  point, or 212°F (100°C), a spring-loaded compression 
  type grease cup, fi lled with Standard Artic No. “O” 
  grease or equal, may be used if suitable sealing liquid is 
  not available.

GENERAL MAINTENANCE AND REPAIR

E - PROPER ADJUSTMENT OF IMPELLER

1.  This pump features a locked bearing, therefore no 
  adjustment is required after pump leaves the factory.

F - PROPER ADJUSTMENT OF STUFFING BOX

1.  The liquid being pumped should constantly, yet slowly 
  drip from the stuffi  ng box gland (17) when the pump 
  is running. This slow drip keeps the shaft from becoming 
  scored. NEVER tighten the gland so as to entirely stop 
  leakage through stuffi  ng box. It increases the power and 
  wears the shaft in a short time.

2.  The split gland (17) can be taken apart. This facilitates 
  repacking the stuffi  ng box. Access to the packing (13) is 
  obtained by removing the nuts from bolts (209) which 
  fasten the stuffi  ng box gland to the stuffi  ng box head. 
  Clean out the drip holes in the gland occasionally as they
  may become clogged, especially with new packing. The 
  drip hole allows the sealing liquid to drip thru the gland, 
  instead of passing between the gland and the shaft.

3.  Standard pumps are equipped with a circulation tube 
  (127) from discharge to the stuffi  ng box lantern ring so 
  that the pump will not suck air in along the shaft when 
  the pump is operating on a suction lift. If the pump is to 
  operate with positive suction head, disconnect this tube, 
  plug the holes concerned and run the pump with the 
  stuffi  ng box gland as loose as possible to avoid 
  excessive shaft wear through the stuffi  ng box.

G - GENERAL REPAIRS

Whenever it is necessary to dismantle the pump for repairs, 
it should be removed from the sub-base. Disconnect the 
suction and discharge pipes and remove the four cap 
screws holding pump to sub-base. Drain pump by removing 
drain plug in the bottom of the pump casing (1).

CLEAN AND INSPECT ALL PARTS

Extreme care should be exercised in keeping the parts 
clean. Special precautions should be taken to keep ball 
bearings dirt-free while in or out of the pump. The dirt will 
damage the ball bearings, thus shortenting the trouble-free 
service life of the pump.

Any part which is excessively worn or deteriorated should 
be replaced with new parts from factory.

When ordering repairs refer to the illustrations for part 
names and the pump name plate on which is stamped 
the fi gure number, size and serial number. Without this 
information we cannot identify the pump and parts in 
question.

Summary of Contents for DEMING 4111 Series

Page 1: ...serves the right to change product without prior written notification 420 Third Street 83 West Drive Bramton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com Form No 120004 Rev G Series 4111 4121 4121H DEMING DEMING INSTALLATION OPERATION MAINTENANCE MANUAL End suction Centrifugal Pumps DISCONTINUED Parts may NOT be ...

Page 2: ...d discharge openings DO NOT insert fingers in pump with power connected Always wear eye protection when working on pumps Make sure lifting handles are securely fastened each time before lifting DO NOT operate pump without safety devices in place Always replace safety devices that have been removed during service or repair Secure the pump in its operating position so it can not tip over fall or slid...

Page 3: ...hey are placed upon the foundation and sub base is bolted down the alignment must be rechecked and in MOST CASES it will be found necessary to carefully realign the unit Quite often a noisy pump is due to pump and motor not being properly aligned IN SUCH CASES WE DISCLAIM ALL RESPONSIBILITY FOR PROPER WORKING OF PUMP Pumps are normally furnished with standard stuffing box construction as shown on pa...

Page 4: ...n cement and after cement has hardened tighten anchor bolts 5 Recheck alignment at drive coupling Any misalignment now apparent should be corrected by metal shims under pump or motor When properly aligned pump shaft should turn freely by hand 6 A foot valve and strainer must be installed on the lower end of the suction pipe to keep pump completely filled with liquid when the pump is used under suct...

Page 5: ...ature is under the boiling point or 212 F 100 C a spring loaded compression type grease cup filled with Standard Artic No O grease or equal may be used if suitable sealing liquid is not available GENERAL MAINTENANCE AND REPAIR E PROPER ADJUSTMENT OF IMPELLER 1 This pump features a locked bearing therefore no adjustment is required after pump leaves the factory F PROPER ADJUSTMENT OF STUFFING BOX 1 ...

Page 6: ...slinger 40 3 Remove adjusting nut clip 204 and unscrew bearing adjusting nut 66 felt ring 49 and clamping ring 257 as a unit Pull the pump shaft 6 out thru the casing end of the support head 4 By inspection determine whether it is necessary to replace the ball bearings 16 18 If so press on inner race of the shielded side of the bearing and not against the outer race of the bearing or the shaft sho...

Page 7: ...amp into place Turn shaft again by hand 6 Place lantern ring 29 in next 7 Postion and seat the next three rings of packing separately staggering the joints 180º apart Tamp into place 8 Replace split gland 17 fastening the two halves together with gland bolts and nuts Replace and tighten stuffing box bolts and nuts then loosen nuts until shaft can be turned freely by hand See section F for proper adj...

Page 8: ...nstall new seal assembly oil the outer surface of seat gasket D and press seat gasket and floating seat assembly D and E into the seal gland cavity Also apply oil to the outer surface of seat gasket and press seat gasket and floating seat assembly into the cavity in the base of the seal head A DO NOT SCRATCH FACE OF FLOATING SEATS 4 Also a thin coating of light oil not grease to the shaft and inside...

Page 9: ... Foot valve too small i Foot valve not immersed deep enough 3 Not Enough Pressure a Air in water b Mechanical defects c Impeller diameter too small d Speed too low 4 Pump Works for a while then Quits a Leaky suction line b Suction plugged c Suction lift too high over 15 feet check with vacuum gauge d Air or gas in liquid 5 Pump Takes Too Much Power a Speed too high b Liquid either viscous or heavi...

Page 10: ... 37 38 40 46 49 66 73 127 202 203 204 207 209 210 212 Impeller Key Bearing Cover Outboard Shaft Gasket Sleeve Deflector Coupling Key Bearing Cover Seal Felt Ring Shaft Adjusting Nut Casing Gasket Tubing Assembly with Connectors Snap Ring Name Plate Adjusting Nut Clip Grease Fitting Gland Bolt Hex Nut Cap Screw 213 214 215 216 229 236 240 241 242 243 257 270 272 303 337 Cap Screw Drive Screw Cap Scr...

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Page 12: ...nt To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty To complete the Warranty Registration Form go to http www cranepumps com ProductRegistration If you have a claim under the provision of the warranty contact your local Crane Pumps...

Page 13: ...O___ Type _________________________________ Number and size of short circuit device s ___________ Amp rating ___________________ Overload Type _____________ Size ______________ Amp rating ___________________ Do protection devices comply with pump and motor Amp rating YES___ NO___ Are all electrical and panel entry connections tight YES___ NO___ Is the interior of the panel dry YES___ NO___ Liquid ...

Page 14: ... OHYHO FRQWUROV LQVWDOOHG DZD IURP WXUEXOHQFH 6BBB 12BBB V OHYHO FRQWURO RSHUDWLQJ SURSHUO 6BBB 12BBB V SXPS IXOO VXEPHUJHG GXULQJ RSHUDWLRQ 6BBB 12BBB ROORZ XS RUUHFWLYH FWLRQ 5HTXLUHG 6BBB 12BBB GGLWLRQDO RPPHQWV BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB...

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