Crane DEMING 4060 Series Installation, Operation & Maintenance Manual Download Page 6

6

5. PIPING

The pump suction and discharge connections are not 
intended to indicate the required suction and discharge 
pipe sizes. The pipe diameter must be selected according 
to the requirements of the pumping system and 
recommended friction losses for the liquid being pumped.

Usually, it is advisable to increase the size of both the 
suction and discharge pipes at the pump nozzles to have 
minimum acceptable friction loss, suction pipe should 
never be smaller in diameter than the pump suction 
nozzle. When suction pipe is of larger diameter than the 
pump suction nozzle, an eccentric reducer is required to 
eliminate possible air or vapor pockets at the pump suction 
inlet.

Both suction and discharge pipes must be supported 
independently near the pump, so that when piping is 
connected to the pump, no strain will be transmitted to the 
pump. Piping should be arranged with as few bends as 
possible, and, preferably, with long radius elbow whenever 
possible.

SUCTION PIPING

A horizontal suction line must have a gradual rise to the 
pump. Any high point in the suction pipe can become fi lled 
with air and prevent proper operation of the pump and may 
cause loss of prime. The pipe and fi ttings must be free of 
all air leaks.

Any valves or fi ttings should located at a distance equal 
to 5 to 10 times the diameter of the suction pipe from the 
pump suction nozzle. If an elbow must be installed at the 
pump suction, it should be installed in a vertical position 
to reduce unequal fl ow into the pump, which may cause 
cavitation in the pump. 

NOTE:

 A gate valve in the suction piping should not be 

used as a throttling device, as this may cause the liquid to 
overheat during operation.

FOOT VALVE

When it is advisable to install a foot valve to facilitate 
priming, a spring loaded type check valve must be installed 
next to the pump in the discharge line to prevent pump 
rupture from water hammer shock. The foot valve should 
have a clear passage for water not less than the same 
area as that of the suction pipe. Care must be taken to 
prevent foreign substances from being drawn into the 
pump or chocking the foot valve. For this purpose an 
eff ective strainer should be provided. When there is any 
refuse such as sticks, twigs, leaves, etc., in the water, a 
large outside screen should be placed around the suction 
inlet to prevent chocking of the strainer. This screen should 
have suffi  cient openings so that the fl ow velocity does not 
exceed two feet per second or a free area of four to fi ve 
times the suction pipe area.

6.   WIRING

For electric motor drives, connect power supply to conform 
with national and local codes. Line voltage and wire capacity 
must match the ratings stamped on the motor nameplate.

7.   ROTATION

Before starting the pump, check the required direction 
of rotation of the pump. The proper direction is indicated 
by a direction arrow on the pump casing. Separate the 
coupling halves, then start motor to see that it rotates in 
the direction required by the pump. If it does not, reverse 
any two main leads of the 3-phase wiring to the motor.
The coupling halves can be reconnected and the pump 
primed for starting.

Figure 4

Summary of Contents for DEMING 4060 Series

Page 1: ... change product without prior written notification 420 Third Street 83 West Drive Bramton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com Form No 120002 Rev D Series 4060 Semi Open Impeller Series 4160 Enclosed Impeller DEMING DEMING INSTALLATION OPERATION MAINTENANCE MANUAL End Suction Centrifugal Pumps DISCONTINUE...

Page 2: ...S SAFETY FIRST 3 A GENERAL INFORMATION 4 Receiving Storage Service Centers B INSTALLATION 4 6 Foundation Mounting Field Alignment Grouting Piping Wiring Rotation Cooling Lubrication C OPERATION 7 Priming Starting Adjustment D MAINTENANCE 7 10 Inspection Lubrication Impeller Adjustment Packing Box Care Disassembly Reassembly E LOCATING TROUBLE 11 CROSS SECTIONS PARTS LIST 12 13 WARRANTY RETURNED GO...

Page 3: ...not wear loose clothing that may become entangled in moving parts WARNING Keep clear of suction and discharge openings DO NOT insert fingers in pump with power connected Always wear eye protection when working on pumps Make sure lifting handles are securely fastened each time before lifting DO NOT operate pump without safety devices in place Always replace safety devices that have been removed duri...

Page 4: ...e Pumps Systems Canada Inc Bramton Ontario 905 457 6223 B INSTALLATION 1 FOUNDATION The pump foundation should be sufficiently substantial to form a level rigid support for the combined weight of the pump and driver and maintain alignment of the installed unit Foundation bolts of the proper size should be imbedded in the concrete A pipe sleeve about 2 diameters larger than the bolt should be used to...

Page 5: ... the driver After each change it is necessary to recheck the alignment of the coupling halves as adjustment in one direction may disturb adjustments already made in another direction The permissible amount of coupling misalignment will vary with the type of pump and driver but should be limited to approximately 002 inches per inch of shaft diameter when final adjustment is made When the units are l...

Page 6: ... reduce unequal flow into the pump which may cause cavitation in the pump NOTE A gate valve in the suction piping should not be used as a throttling device as this may cause the liquid to overheat during operation FOOT VALVE When it is advisable to install a foot valve to facilitate priming a spring loaded type check valve must be installed next to the pump in the discharge line to prevent pump rup...

Page 7: ...On initial start up the gate valve in the discharge piping should be closed and slowly opened after pump is up to speed and pressure developed DO NOT operate pump for any appreciable length of time against a closed discharge valve as this may heat trapped liquid excessively and damage the pump or seal 3 PUMP ADJUSTMENT Open discharge valve as soon as operating speed has been reached After the pump...

Page 8: ...arefully tighten cap screws 213 and lock nuts 204 then rotate shaft by hand to make certain that impeller does not rub against casing f Reassemble shaft coupling Place pump in operation and check power required to be certain impeller does not rub casing NOTE The Fig 4160 Series with enclosed impeller normally does not require adjustment of the impeller 4 PACKING BOX CARE Pumps are normally furnish...

Page 9: ...worn or damaged parts also replace all gaskets and o rings Replace mechanical shaft seal showing worn faces hardened elastomer or loss of spring tension a Inspect bearings and replace if worn b Press grease retainer 51 onto shaft to position marked Press bearing 16 onto shaft until inner race of bearing is against shaft shoulder NOTE Press only on inner race of bearing Apply fresh grease to bearin...

Page 10: ...ING OR MECHANICAL SEAL r Place shaft gasket 38 against shaft sleeve 14 and replace impeller key 32 in pump shaft keyway s Spread a drop of Loctite 601 on the shaft and mount impeller 2 on the shaft Block the coupling end of the shaft then lay a block of wood over the impeller vanes and tap lightly on the block until impeller is seated on the shaft t Assemble the impeller screw o ring 272 impeller ...

Page 11: ... gauge d Air or gas in liquid e Incomplete priming See Priming 5 Pump Takes Too Much Power a Speed too high Compare Pump and motor nameplates b Head lower than rating pumps too much liquid Check system requirements c Liquid specific gravity or viscosity greater than expected Requires large motor d Pump and driver misalignment Check casing for pipe strain Support piping and realign unit e Wrong dire...

Page 12: ... Key 33 Bearing Housing Outboard 37 Bearing Cover Outboard 38 Shaft Sleeve Gasket 40 Deflector 46 Coupling Key ITEM No DESCRIPTION 51 Grease Retainer 69 Lockwasher 73 Casing Gasket 204 Adjusting Locknut 206 Split Gland Clip 207 Grease Fitting 208 Pipe Plug 210 Nut 211 Set Screw 212 Cap screw 213 Cap Screw 216 Pipe Plug 222 Drive Cap 225 Drive Cap 236 Pipe Plug 240 Pipe Plug 242 Grease Fitting 243 G...

Page 13: ...y ITEM No DESCRIPTION 51 Grease Retainer 69 Lockwasher 73 Casing Gasket 195 Set Screw 204 Adjusting Locknut 206 Split Gland Clip 207 Grease Fitting 208 Pipe Plug 209 Machine Bolt 210 Nut 211 Set Screw 212 Cap screw 213 Cap Screw 216 Pipe Plug 222 Drive Cap 225 Drive Cap 236 Pipe Plug 239 Cap Screw 240 Pipe Plug 242 Grease Fitting 243 Grease Fitting ITEM No DESCRIPTION 262 Pipe Plug 263 Pipe Plug 2...

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Page 15: ...nt To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty To complete the Warranty Registration Form go to http www cranepumps com ProductRegistration If you have a claim under the provision of the warranty contact your local Crane Pumps...

Page 16: ...O___ Type _________________________________ Number and size of short circuit device s ___________ Amp rating ___________________ Overload Type _____________ Size ______________ Amp rating ___________________ Do protection devices comply with pump and motor Amp rating YES___ NO___ Are all electrical and panel entry connections tight YES___ NO___ Is the interior of the panel dry YES___ NO___ Liquid ...

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Page 18: ...Notes ...

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