Crane DEMING 4060 Series Installation, Operation & Maintenance Manual Download Page 3

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Please  Read  This  Before  Installing  Or  Operating  Pump. 
This  information  is  provided  for 

SAFETY

  and  to 

PREVENT 

EQUIPMENT  PROBLEMS.

  To  help  recognize  this  information, 

observe the following symbols:

IMPORTANT!

  Warns  about  hazards  that  can  result 

in  personal  injury  orIndicates  factors  concerned  with 
assembly,  installation,  operation,  or  maintenance  which 
could  result  in  damage  to  the  machine  or  equipment  if 
ignored.

CAUTION!

  Warns  about  hazards  that 

can  or  will  cause  minor

 

personal injury or property damage if ignored. Used with symbols 
below.

WARNING!

  Warns about hazards that can or will cause serious 

personal injury, death, or major property damage if ignored. Used 
with symbols below.

Only  qualifi ed  personnel  should  install,  operate  and  repair 
pump. Any  wiring  of  pumps  should  be  performed  by  a  qualifi ed 
electrician.

WARNING !

 To reduce risk of electrical shock, pumps and 

control panels must be properly grounded in accordance 
with  the  National  Electric  Code  (NEC)  or  the  Canadian 
Electrical Code (CEC) and all applicable state, province, 
local  codes  and  ordinances.  Improper  grounding  voids 
warranty.

WARNING!

 To reduce risk of electrical shock, always 

disconnect the pump from the power source before 
handling or servicing. Lock out power and tag. 

WARNING!

 Operation against a closed 

discharge valve will cause premature bearing 
and seal failure on any pump, and on end 
suction and self priming pump the heat build 

may cause the generation of steam with resulting dangerous 
pressures. It is recommended that a high case temperature 
switch or pressure relief valve be installed on the pump body.

 

CAUTION !

 Pumps build up heat and pressure 

during operation-allow time for pumps to cool 
before handling or servicing.

 

WARNING !

 Do not pump hazardous materials 

(fl ammable, caustic, etc.) unless the pump is specifi cally 
designed and designated to handle them.

 

 

WARNING !

 Do not wear loose clothing that may  

become entangled in moving parts.

  

WARNING !

 Keep clear of suction and discharge 

openings. 

DO NOT 

insert fi ngers in pump with power 

connected.  

Always wear eye protection when working on pumps. 

Make  sure  lifting  handles  are  securely  fastened  each  
time before lifting. 

DO NOT

 operate pump without safety 

devices  in  place.  Always  replace  safety  devices  that  
have been removed during service or repair. Secure the 
pump in its operating position so it can not tip over, fall  
or slide.

 

DO  NOT

  exceed  manufacturers  recommendation  for 

maximum  performance,  as  this  could  cause  the  motor  
to overheat.

 

WARNING !

 To reduce risk of electrical shock, all  wiring 

and junction connections should be made per  the NEC 
or  CEC  and  applicable  state  or  province  and    local 
codes.  Requirements  may  vary  depending  on    usage 
and location.

  

WARNING!

  Products  returned  must  be  cleaned, 

sanitized,  or  decontaminated  as  necessary  prior  to 
shipment, to insure that employees will not be exposed 
to health hazards in handling said material. All Applicable 
Laws And Regulations Shall Apply.

 

Bronze/brass and bronze/brass fi tted pumps may 
contain lead levels higher than considered safe for 
potable water systems. Lead is known to cause cancer 
and birth defects or other reproductive harm. Various 
government agencies have determined that leaded 
copper alloys should not be used in  potable water 
applications. For non-leaded copper  alloy materials of 
construction, please contact factory.

 

Crane  Pumps  &  Systems,  Inc.  is  not  responsible  for 
losses, injury, or death resulting from a failure to observe 
these safety precautions, misuse or abuse of pumps or 
equipment.

SAFETY FIRST!

Hazardous 

fl

 uids can 

cause 

fi

 re or explo-

sions, burnes or death 
could result.

Extremely hot - Severe 
burnes can occur on contact.

Biohazard can cause 
serious personal injury.

Hazardous 

fl

 uids can Hazard-

ous pressure, eruptions or ex-
plosions could cause personal 
injury or property damage.

Rotating machinery
Amputation or severe 
laceration can result.

Hazardous voltage can 
shock, burn or cause death.

Summary of Contents for DEMING 4060 Series

Page 1: ... change product without prior written notification 420 Third Street 83 West Drive Bramton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com Form No 120002 Rev D Series 4060 Semi Open Impeller Series 4160 Enclosed Impeller DEMING DEMING INSTALLATION OPERATION MAINTENANCE MANUAL End Suction Centrifugal Pumps DISCONTINUE...

Page 2: ...S SAFETY FIRST 3 A GENERAL INFORMATION 4 Receiving Storage Service Centers B INSTALLATION 4 6 Foundation Mounting Field Alignment Grouting Piping Wiring Rotation Cooling Lubrication C OPERATION 7 Priming Starting Adjustment D MAINTENANCE 7 10 Inspection Lubrication Impeller Adjustment Packing Box Care Disassembly Reassembly E LOCATING TROUBLE 11 CROSS SECTIONS PARTS LIST 12 13 WARRANTY RETURNED GO...

Page 3: ...not wear loose clothing that may become entangled in moving parts WARNING Keep clear of suction and discharge openings DO NOT insert fingers in pump with power connected Always wear eye protection when working on pumps Make sure lifting handles are securely fastened each time before lifting DO NOT operate pump without safety devices in place Always replace safety devices that have been removed duri...

Page 4: ...e Pumps Systems Canada Inc Bramton Ontario 905 457 6223 B INSTALLATION 1 FOUNDATION The pump foundation should be sufficiently substantial to form a level rigid support for the combined weight of the pump and driver and maintain alignment of the installed unit Foundation bolts of the proper size should be imbedded in the concrete A pipe sleeve about 2 diameters larger than the bolt should be used to...

Page 5: ... the driver After each change it is necessary to recheck the alignment of the coupling halves as adjustment in one direction may disturb adjustments already made in another direction The permissible amount of coupling misalignment will vary with the type of pump and driver but should be limited to approximately 002 inches per inch of shaft diameter when final adjustment is made When the units are l...

Page 6: ... reduce unequal flow into the pump which may cause cavitation in the pump NOTE A gate valve in the suction piping should not be used as a throttling device as this may cause the liquid to overheat during operation FOOT VALVE When it is advisable to install a foot valve to facilitate priming a spring loaded type check valve must be installed next to the pump in the discharge line to prevent pump rup...

Page 7: ...On initial start up the gate valve in the discharge piping should be closed and slowly opened after pump is up to speed and pressure developed DO NOT operate pump for any appreciable length of time against a closed discharge valve as this may heat trapped liquid excessively and damage the pump or seal 3 PUMP ADJUSTMENT Open discharge valve as soon as operating speed has been reached After the pump...

Page 8: ...arefully tighten cap screws 213 and lock nuts 204 then rotate shaft by hand to make certain that impeller does not rub against casing f Reassemble shaft coupling Place pump in operation and check power required to be certain impeller does not rub casing NOTE The Fig 4160 Series with enclosed impeller normally does not require adjustment of the impeller 4 PACKING BOX CARE Pumps are normally furnish...

Page 9: ...worn or damaged parts also replace all gaskets and o rings Replace mechanical shaft seal showing worn faces hardened elastomer or loss of spring tension a Inspect bearings and replace if worn b Press grease retainer 51 onto shaft to position marked Press bearing 16 onto shaft until inner race of bearing is against shaft shoulder NOTE Press only on inner race of bearing Apply fresh grease to bearin...

Page 10: ...ING OR MECHANICAL SEAL r Place shaft gasket 38 against shaft sleeve 14 and replace impeller key 32 in pump shaft keyway s Spread a drop of Loctite 601 on the shaft and mount impeller 2 on the shaft Block the coupling end of the shaft then lay a block of wood over the impeller vanes and tap lightly on the block until impeller is seated on the shaft t Assemble the impeller screw o ring 272 impeller ...

Page 11: ... gauge d Air or gas in liquid e Incomplete priming See Priming 5 Pump Takes Too Much Power a Speed too high Compare Pump and motor nameplates b Head lower than rating pumps too much liquid Check system requirements c Liquid specific gravity or viscosity greater than expected Requires large motor d Pump and driver misalignment Check casing for pipe strain Support piping and realign unit e Wrong dire...

Page 12: ... Key 33 Bearing Housing Outboard 37 Bearing Cover Outboard 38 Shaft Sleeve Gasket 40 Deflector 46 Coupling Key ITEM No DESCRIPTION 51 Grease Retainer 69 Lockwasher 73 Casing Gasket 204 Adjusting Locknut 206 Split Gland Clip 207 Grease Fitting 208 Pipe Plug 210 Nut 211 Set Screw 212 Cap screw 213 Cap Screw 216 Pipe Plug 222 Drive Cap 225 Drive Cap 236 Pipe Plug 240 Pipe Plug 242 Grease Fitting 243 G...

Page 13: ...y ITEM No DESCRIPTION 51 Grease Retainer 69 Lockwasher 73 Casing Gasket 195 Set Screw 204 Adjusting Locknut 206 Split Gland Clip 207 Grease Fitting 208 Pipe Plug 209 Machine Bolt 210 Nut 211 Set Screw 212 Cap screw 213 Cap Screw 216 Pipe Plug 222 Drive Cap 225 Drive Cap 236 Pipe Plug 239 Cap Screw 240 Pipe Plug 242 Grease Fitting 243 Grease Fitting ITEM No DESCRIPTION 262 Pipe Plug 263 Pipe Plug 2...

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Page 15: ...nt To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty To complete the Warranty Registration Form go to http www cranepumps com ProductRegistration If you have a claim under the provision of the warranty contact your local Crane Pumps...

Page 16: ...O___ Type _________________________________ Number and size of short circuit device s ___________ Amp rating ___________________ Overload Type _____________ Size ______________ Amp rating ___________________ Do protection devices comply with pump and motor Amp rating YES___ NO___ Are all electrical and panel entry connections tight YES___ NO___ Is the interior of the panel dry YES___ NO___ Liquid ...

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Page 18: ...Notes ...

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