Crane Barnes SGVF Series Installation Manual Download Page 2

2

Please Read This Before Installing Or Operating Pump. 
This information is provided for 

SAFETY and to PREVENT 

EQUIPMENT PROBLEMS

. To help recognize this information, 

observe the following symbols:

IMPORTANT!

 Warns about hazards that can result 

in personal injury orIndicates factors concerned with 
assembly, installation, operation, or maintenance which 
could result in damage to the machine or equipment if 
ignored.

CAUTION !

 Warns about hazards that can or will cause minor 

personal injury or property damage if ignored. Used with symbols 
below.

WARNING !

  Warns about hazards that can or will cause serious 

personal injury, death, or major property damage if ignored. Used 
with symbols below.

Only qualifi ed personnel should install, operate and repair 
pump. Any wiring of pumps should be performed by a qualifi ed 
electrician.  

WARNING ! -

 To reduce risk of electrical shock, pumps 

and control panels must be properly grounded in 
accordance with the National Electric Code (NEC) or 
the Canadian Electrical Code (CEC) and all applicable 
state, province, local codes and ordinances. 

WARNING! -

 To reduce risk of electrical shock, always 

disconnect the pump from the power source before 
handling or servicing. Lock out power and tag.

Prevent large articles of clothing, large amounts of chemicals, 
other materials or substances such as are uncommon in 
domestic sewage from entering the system.

During power black-outs, minimize water consumption at the 
home(s) to prevent sewage from backing up into the house.

Always keep the shut-off valve completely open when system is 
in operation (unless advised otherwise by the proper authorities). 
Before removing the pump from the basin, be sure to close the 
shut-off valve. (This prevents backfl ow from the pressure sewer.)

Keep the control panel locked or confi ned to prevent 
unauthorized access to it.

If the pump is idle for long periods of time, it is advisable to start 
the pump occasionally by adding water to the basin.

CAUTION! 

Pumps build up heat and pressure 

during operation-allow time for pumps to cool 
before handling or servicing. 

WARNING!

 - 

DO NOT

 pump hazardous materials 

(fl ammable, caustic, etc.) unless the pump is specifi cally 
designed and designated to handle them.

Do not block or restrict discharge hose, as discharge hose may 
whip under pressure. 

WARNING! - DO NOT

 wear loose clothing that may 

become entangled in the impeller or other moving parts. 

WARNING! - 

Keep clear of suction and discharge 

openings. DO NOT insert fi ngers in pump with power 
connected.

Make sure lifting handles are securely fastened each time before 
lifting. Do not operate pump without safety devices in place. 
Always replace safety devices that have been removed during 
service or repair.

Do not exceed manufacturers recommendation for maximum 
performance, as this could cause the motor to overheat.

Secure the pump in its operating position so it can not tip over, 
fall or slide.

Cable should be protected at all times to avoid punctures, cut, 
bruises and abrasions - inspect frequently. 

Never handle connected power cords with wet hands.

To reduce risk of electrical shock, all wiring and junction 
connections should be made per the NEC or CEC 
and applicable state or province and local codes. 
Requirements may vary depending on usage and 
location.

Submersible Pumps are not approved for use in 
swimming pools, recreational water installations, 
decorative fountains or any installation where human 
contact with the pumped fl uid is common.

Do not remove cord and strain relief. Do not connect conduit to 
pump. 

Products Returned Must Be Cleaned, Sanitized, Or 
Decontaminated As Necessary Prior To Shipment, To 
Insure That Employees Will Not Be Exposed To Health 
Hazards In Handling Said Material. All Applicable Laws 
And Regulations Shall Apply.
 
Bronze/brass and bronze/brass fi tted pumps may 
contain lead levels higher than considered safe for 
potable water systems. Lead is known to cause cancer 
and birth defects or other reproductive harm. Various 
government agencies have determined that leaded 
copper alloys should not be used in potable water 
applications. For non-leaded copper alloy materials of 
construction, please contact factory. 

IMPORTANT! -

 Crane Pumps & Systems, Inc. is not 

responsible for losses, injury, or death resulting from a 
failure to observe these safety precautions, misuse or 
abuse of pumps or equipment.

SAFETY FIRST!

Hazardous fl uids can 
cause fi re or explo-
sions, burnes or death 
could result.

Extremely hot - Severe 
burnes can occur on contact.

Biohazard can cause 
serious personal injury.

Hazardous fl uids can Hazard-
ous pressure, eruptions or ex-
plosions could cause personal 
injury or property damage.

Rotating machinery
Amputation or severe 
laceration can result.

Hazardous voltage can 
shock, burn or cause death.

Other brand and product names are trademarks or registered trademarks of their respective holders.
® Barnes is a registered trademark of Barnes Pumps
 2001, 2002, 2003, 11/04, 7/05, 4/06, 9/06, 11/06, 2/07 

 

 

 

 

 

Alteration Rights Reserved

ATTENTION

Summary of Contents for Barnes SGVF Series

Page 1: ...ent program product changes may occur As such Crane Pumps Systems reserves the right to change product without prior written notification 420 Third Street 83 West Drive Bramton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com Form No 110629 Rev M Series SGVF SGVH 2 HP 3450 RPM 60 Hz 1 1HP 9kW 2850 RPM 50 Hz High Flow ...

Page 2: ...ARNING Keep clear of suction and discharge openings DO NOT insert fingers in pump with power connected Make sure lifting handles are securely fastened each time before lifting Do not operate pump without safety devices in place Always replace safety devices that have been removed during service or repair Do not exceed manufacturers recommendation for maximum performance as this could cause the moto...

Page 3: ...s UltraGRIND grinder pump station The basin collects all wastewater from the house The solids in the sewage are then ground to a small size suitable for pumping in the slurry The grinder pump generates sufficient pressure to pump this slurry from your home to the wastewater plant Power Failure Your grinder pump cannot dispose of wastewater or provide an alarm signal without electrical power If elec...

Page 4: ...d 100FT 30 5M CORD CSA UL Approved 12 4 Type SOW SPEED 3450 RPM 60Hz nominal 2850 RPM 50Hz UPPER BEARING Design Single Row Ball Oil Lubricated Load Radial INTERMEDIATE BEARING Design Single Row Ball Oil Lubricated Load Radial Thrust LOWER BEARING Design Sleeve Oil Lubricated Load Radial MOTOR Design NEMA L Single phase SGVF2022L or SGVH2022L includes overload protection in the motor NEMA B Three P...

Page 5: ... block Pump rated for operation at 10 voltage at motor Optional Temperature sensor cable for all models is 14 3 SOW 0 55 02 O D Not used on SGV2022L Optional Moisture and Temperature sensor cable for all models is 18 5 SOW 0 49 02 O D replaces Temperature sensor cable Recommended Breaker Heater Sizes Pump Model HP Phase Volts Breaker Size Heater Size Voltage Relay Start Capacitor Run Capacitor SGV...

Page 6: ...or Crane Pumps Systems Canada in Brampton Ontario Canada 905 457 6223 INSTALLATION Location The pump is designed to fit into your basin either by sliding down the rail assembly suspended from the cover or by being mounted on a pump base THIS PUMP MUST BE INSTALLED WITH A MINIMUM OF 3 INCHES AND A MAXIMUM OF 4 5 INCHES OF CLEARANCE UNDER THE PUMP FOR THE ENTRANCE OF SEWAGE SOLIDS Discharge Assemble ...

Page 7: ...nment mark with hole in terminal block see Figure 2 Tighten bolts on compression flange until flush with motor housing SERVICE Lubrication Anytime the pump is removed from operation the cooling oil in the motor housing 4 should be checked visually for oil level and contamination Checking Oil Motor Housing To check oil set unit upright Remove pipe plug 38 from motor housing 4 With a flashlight visuall...

Page 8: ... oil as described in section Replacing Oil If the pressure does not hold then the leak must be located and repaired Pumps that have NOT been disassembled Motor Housing The pressure test may be done with the oil at its normal level Remove pipe plug 38 from motor housing 4 Apply pipe sealant to pressure gauge assembly and tighten into hole See Figure 3 Pressurize motor housing to 10 P S I Use soap s...

Page 9: ...9 ...

Page 10: ...10 ...

Page 11: ...heck cutter for freedom of operation security and condition Clean cutter and inlet of any obstruction 9 Loosen union slightly to allow trapped air to escape Verify that turn off level of switch is set so that the suction is always flooded Clean vent hole 10 Remove examine for damage Replace pump stator if required 11 Repair fixtures as required to eliminate leakage 12 Check pump temperature limits fl...

Page 12: ... 90º from handle on motor housing Replace hex nuts and lockwashers and tighten Place Suspended Bracket Item 3 on motor housing and insert two cap screws item 1 and two lockwashers item 2 and tighten Attach the pump cover to the top of the bracket Then connect the discharge pipe by others to the pump Mount the float switches to the discharge pipe and pull the pump cord sets and float switch cords thr...

Page 13: ...13 ...

Page 14: ... Cooling Oil Seal Cavity 25 1 027269 Square Ring 26 6 1 131 1 Screw 5 16 18 x 1 25 SS 27 1 111131 Seal inner C C B STD 28 1 061143 Retaining Ring 29 1 Q10 36 E4 Ball Bearing 31 1 110397BG 067571BG 067572BG 085700BG Motor 2HP 200 240 Volt 1 Phase 2HP 200 Volt 3 Phase 2HP 240 480 Volt 3 Phase 2HP 600 Volt 3 Phase 32 1 016660 Self Tapping Screw ITEM QTY PART NO DESCRIPTION 33 1 105111A Ground Wire As...

Page 15: ...15 Notes ...

Page 16: ...boratory tests corrected for field performance Any additional guarantees in the nature of performance specifications must be in writing and such writing must be signed by our authorized representative Due to inaccuracies in field testing if a conflict arises between the results of field testing conducted by or for user and laboratory tests corrected for field performance the latter shall control RECOMME...

Page 17: ... Does impeller turn freely by hand Yes No Condition of equipment Good Fair Poor Condition of cable jacket Good Fair Poor Resistance of cable jacket Good Fair Poor Resistance of cable and pump motor measured at pump control Red Black Ohms Red White Ohms White Black Ohms Resistance of Ground Circuit between Control Panel and outside of pump Ohms MEG Ohms check of insulation Red to Ground White to Gr...

Page 18: ...ction Pump Off L1 L2 L2 L3 L3 L1 Voltage supply at panel line connection Pump On L1 L2 L2 L3 L3 L1 Amperage Load connection Pump On L1 L2 L3 FINAL CHECK Is pump seated on discharge properly Check for leaks Does check valve s operate properly Flow Does station appear to operate at proper rate Pump down time Noise level High Medium Low Comments Equipment difficulties during start up MANUALS Has opera...

Page 19: ...E CITY STATE ZIP MODEL NO SERIAL NO PART NO BRAND IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty Complete the Warranty Registration Form and return to Crane Pumps Systems Inc Warranty Service Group If you have a claim under the provision of the warranty contact your local Crane Pumps Systems Inc Distributor ...

Page 20: ...CRANE PUMPS SYSTEMS INC WARRANTY SERVICE GROUP 420 THIRD STREET PIQUA OHIO 45356 U S A FOLD HERE AND TAPE DO NOT STAPLE PLACE STAMP HERE ...

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