Crane Barnes SGVF Series Installation Manual Download Page 17

17

START-UP REPORT

FOR SUBMERSIBLE PUMPS

This form is designed to provide assurance that customer service and a quality product are the number one priority with 
Crane Pumps & Systems, Inc (CP&S). Please fi ll out the following questions as completely and accurate as possible. 
When complete, mail this form to:

 

In U.S.A Send To: 

In Canada Send To:

 

Crane Pumps & Systems, Inc 

Crane Pumps & Systems, Inc.

 

Attn: Warranty Service Group 

Attn: Service Manager

 

420 Third Street 

83 West Drive, Brampton

 

Piqua, Ohio 45356 

Ontario, Canada L6T 2J6

REPORTS THAT ARE NOT RETURNED CAN DELAY OR VOID WARRANTY.

Pump Owner’s Name:
Address:
Location of Installation
Person 

in 

Charge 

       Phone

Purchased From (Crane Pumps & Systems Representative/Distributor

Pump 

Model 

      

  Serial 

No.

Part Number
Voltage 

  Phase 

 

   

Hertz 

 

  Horespower

Rotation: Direction of impeller rotation (Use C/W for clockwise, CC/W for counter-clockwise)
Method used to check rotation (viewed from bottom)
Does impeller turn freely by hand:   

Yes 

 

No

Condition of equipment 

 

Good 

 

Fair 

 

 

Poor

Condition of cable jacket   

Good 

 

Fair 

 

 

Poor

Resistance of cable jacket   

Good 

 

Fair 

 

 

Poor

Resistance of cable and pump motor (measured at pump control)
Red-Black 

 

Ohms, Red-White  

 

Ohms, White-Black 

 

Ohms

Resistance of Ground Circuit between Control Panel and outside of pump 

 

 

Ohms

MEG Ohms check of insulation:
Red to Ground 

 

 

White to Ground    

 

 

Black to Ground

Condition of equipment at Start-Up: Dry 

 

 

Wet 

 

 

Muddy

Was Equipment Stored?   

 

 

 

Length of Storage

Describe station layout

Liquid being pumped
Debris in bottom of station?
Was debris removed in your presence?
Are guide rails exactly vertical?
Is BAF stationary installed level?

Liquid level controls:  Model
Are level controls installed away from turbulence?
Operation Check:
Tip lowest fl oat (Stop Float), All pumps should remain off.
Tip second fl oat (and Stop Float), one pump comes On.
Tip third fl oat (and Stop Float), both pumps on (alarm on simplex).
Tip fourth fl oat (and Stop Float), high level alarm on (omit on simplex).

If not CP&S level controls, describe type of controls
Does liquid level ever drop below volute top?

Summary of Contents for Barnes SGVF Series

Page 1: ...ent program product changes may occur As such Crane Pumps Systems reserves the right to change product without prior written notification 420 Third Street 83 West Drive Bramton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com Form No 110629 Rev M Series SGVF SGVH 2 HP 3450 RPM 60 Hz 1 1HP 9kW 2850 RPM 50 Hz High Flow ...

Page 2: ...ARNING Keep clear of suction and discharge openings DO NOT insert fingers in pump with power connected Make sure lifting handles are securely fastened each time before lifting Do not operate pump without safety devices in place Always replace safety devices that have been removed during service or repair Do not exceed manufacturers recommendation for maximum performance as this could cause the moto...

Page 3: ...s UltraGRIND grinder pump station The basin collects all wastewater from the house The solids in the sewage are then ground to a small size suitable for pumping in the slurry The grinder pump generates sufficient pressure to pump this slurry from your home to the wastewater plant Power Failure Your grinder pump cannot dispose of wastewater or provide an alarm signal without electrical power If elec...

Page 4: ...d 100FT 30 5M CORD CSA UL Approved 12 4 Type SOW SPEED 3450 RPM 60Hz nominal 2850 RPM 50Hz UPPER BEARING Design Single Row Ball Oil Lubricated Load Radial INTERMEDIATE BEARING Design Single Row Ball Oil Lubricated Load Radial Thrust LOWER BEARING Design Sleeve Oil Lubricated Load Radial MOTOR Design NEMA L Single phase SGVF2022L or SGVH2022L includes overload protection in the motor NEMA B Three P...

Page 5: ... block Pump rated for operation at 10 voltage at motor Optional Temperature sensor cable for all models is 14 3 SOW 0 55 02 O D Not used on SGV2022L Optional Moisture and Temperature sensor cable for all models is 18 5 SOW 0 49 02 O D replaces Temperature sensor cable Recommended Breaker Heater Sizes Pump Model HP Phase Volts Breaker Size Heater Size Voltage Relay Start Capacitor Run Capacitor SGV...

Page 6: ...or Crane Pumps Systems Canada in Brampton Ontario Canada 905 457 6223 INSTALLATION Location The pump is designed to fit into your basin either by sliding down the rail assembly suspended from the cover or by being mounted on a pump base THIS PUMP MUST BE INSTALLED WITH A MINIMUM OF 3 INCHES AND A MAXIMUM OF 4 5 INCHES OF CLEARANCE UNDER THE PUMP FOR THE ENTRANCE OF SEWAGE SOLIDS Discharge Assemble ...

Page 7: ...nment mark with hole in terminal block see Figure 2 Tighten bolts on compression flange until flush with motor housing SERVICE Lubrication Anytime the pump is removed from operation the cooling oil in the motor housing 4 should be checked visually for oil level and contamination Checking Oil Motor Housing To check oil set unit upright Remove pipe plug 38 from motor housing 4 With a flashlight visuall...

Page 8: ... oil as described in section Replacing Oil If the pressure does not hold then the leak must be located and repaired Pumps that have NOT been disassembled Motor Housing The pressure test may be done with the oil at its normal level Remove pipe plug 38 from motor housing 4 Apply pipe sealant to pressure gauge assembly and tighten into hole See Figure 3 Pressurize motor housing to 10 P S I Use soap s...

Page 9: ...9 ...

Page 10: ...10 ...

Page 11: ...heck cutter for freedom of operation security and condition Clean cutter and inlet of any obstruction 9 Loosen union slightly to allow trapped air to escape Verify that turn off level of switch is set so that the suction is always flooded Clean vent hole 10 Remove examine for damage Replace pump stator if required 11 Repair fixtures as required to eliminate leakage 12 Check pump temperature limits fl...

Page 12: ... 90º from handle on motor housing Replace hex nuts and lockwashers and tighten Place Suspended Bracket Item 3 on motor housing and insert two cap screws item 1 and two lockwashers item 2 and tighten Attach the pump cover to the top of the bracket Then connect the discharge pipe by others to the pump Mount the float switches to the discharge pipe and pull the pump cord sets and float switch cords thr...

Page 13: ...13 ...

Page 14: ... Cooling Oil Seal Cavity 25 1 027269 Square Ring 26 6 1 131 1 Screw 5 16 18 x 1 25 SS 27 1 111131 Seal inner C C B STD 28 1 061143 Retaining Ring 29 1 Q10 36 E4 Ball Bearing 31 1 110397BG 067571BG 067572BG 085700BG Motor 2HP 200 240 Volt 1 Phase 2HP 200 Volt 3 Phase 2HP 240 480 Volt 3 Phase 2HP 600 Volt 3 Phase 32 1 016660 Self Tapping Screw ITEM QTY PART NO DESCRIPTION 33 1 105111A Ground Wire As...

Page 15: ...15 Notes ...

Page 16: ...boratory tests corrected for field performance Any additional guarantees in the nature of performance specifications must be in writing and such writing must be signed by our authorized representative Due to inaccuracies in field testing if a conflict arises between the results of field testing conducted by or for user and laboratory tests corrected for field performance the latter shall control RECOMME...

Page 17: ... Does impeller turn freely by hand Yes No Condition of equipment Good Fair Poor Condition of cable jacket Good Fair Poor Resistance of cable jacket Good Fair Poor Resistance of cable and pump motor measured at pump control Red Black Ohms Red White Ohms White Black Ohms Resistance of Ground Circuit between Control Panel and outside of pump Ohms MEG Ohms check of insulation Red to Ground White to Gr...

Page 18: ...ction Pump Off L1 L2 L2 L3 L3 L1 Voltage supply at panel line connection Pump On L1 L2 L2 L3 L3 L1 Amperage Load connection Pump On L1 L2 L3 FINAL CHECK Is pump seated on discharge properly Check for leaks Does check valve s operate properly Flow Does station appear to operate at proper rate Pump down time Noise level High Medium Low Comments Equipment difficulties during start up MANUALS Has opera...

Page 19: ...E CITY STATE ZIP MODEL NO SERIAL NO PART NO BRAND IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty Complete the Warranty Registration Form and return to Crane Pumps Systems Inc Warranty Service Group If you have a claim under the provision of the warranty contact your local Crane Pumps Systems Inc Distributor ...

Page 20: ...CRANE PUMPS SYSTEMS INC WARRANTY SERVICE GROUP 420 THIRD STREET PIQUA OHIO 45356 U S A FOLD HERE AND TAPE DO NOT STAPLE PLACE STAMP HERE ...

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