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Please Read This Before Installing Or Operating Pump. 

This information is provided for 

SAFETY and to PREVENT 

EQUIPMENT PROBLEMS

. To help recognize this information, 

observe the following symbols:

IMPORTANT!

 Warns about hazards that can result 

in personal injury or Indicates factors concerned with 

assembly, installation, operation, or maintenance which 

could result in damage to the machine or equipment if 

ignored.

CAUTION !

 Warns about hazards that can or will cause minor 

personal injury or property damage if ignored. Used with symbols 

below.

WARNING !

  Warns about hazards that can or will cause serious 

personal injury, death, or major property damage if ignored. Used 

with symbols below.

Only qualified personnel should install, operate and repair 

pump. Any wiring of pumps should be performed by a qualified 

electrician.  

WARNING ! -

 To reduce risk of electrical shock, pumps 

and control panels must be properly grounded in 

accordance with the National Electric Code (NEC) or 

the Canadian Electrical Code (CEC) and all applicable 

state, province, local codes and ordinances. Improper 

grounding voids warranty.

WARNING! -

 To reduce risk of electrical shock, always 

disconnect the pump from the power source before 

handling or servicing. Lock out power and tag.

WARNING!

 Operation against a closed 

discharge valve will cause premature bearing 

and seal failure on any pump, and on end 

suction and self priming pump the heat build 

may cause the generation of steam with resulting dangerous 

pressures. It is recommended that a high case temperature 

switch or pressure relief valve be installed on the pump body.

CAUTION! 

Pumps build up heat and pressure 

during operation-allow time for pumps to cool 

before handling or servicing. 

WARNING!

 - 

DO NOT

 pump hazardous materials 

(flammable, caustic, etc.) unless the pump is specifically 

designed and designated to handle them.

CAUTION! 

- Do not block or restrict discharge hose, as 

discharge hose may whip under pressure. 

WARNING! - DO NOT

 wear loose clothing that may 

become entangled in the impeller or other moving parts. 

Always wear appropriate safety gear, such as safety 

glasses, when working on the pump or piping. 

WARNING! - 

Keep clear of suction and discharge 

openings. 

DO NOT

 insert fingers in pump with power 

connected.

Always wear eye protection when working on pumps.

Make sure lifting handles are securely fastened each 

time before lifting. 

DO NOT

 operate pump without 

safety devices in place. Always replace safety devices 

that have been removed during service or repair. 

Secure the pump in its operating position so it can not 

tip over, fall or slide.

DO NOT

 exceed manufacturers recommendation for 

maximum performance, as this could cause the motor 

to overheat.

WARNING!

 Cable should be protected at all times to 

avoid punctures, cut, bruises and abrasions - inspect 

frequently. Never handle connected power cords with 

wet hands.

WARNING!

 To reduce risk of electrical shock, all wiring 

and junction connections should be made per the NEC 

or CEC and applicable state or province and local 

codes. Requirements may vary depending on usage 

and location.

WARNING! 

Products Returned Must Be Cleaned, 

Sanitized, Or Decontaminated As Necessary Prior 

To Shipment, To Insure That Employees Will Not Be 

Exposed To Health Hazards In Handling Said Material. 

All Applicable Laws And Regulations Shall Apply.

 

Bronze/brass and bronze/brass fitted pumps may 

contain lead levels higher than considered safe for 

potable water systems. Lead is known to cause cancer 

and birth defects or other reproductive harm. Various 

government agencies have determined that leaded 

copper alloys should not be used in potable water 

applications. For non-leaded copper alloy materials of 

construction, please contact factory. 

IMPORTANT! -

 Crane Pumps & Systems, Inc. is not 

responsible for losses, injury, or death resulting from a 

failure to observe these safety precautions, misuse or 

abuse of pumps or equipment.

SAFETY FIRST!

Hazardous fluids can 

cause fire or explo

-

sions, burnes or death 

could result.

Extremely hot - Severe 

burnes can occur on contact.

Biohazard can cause 

serious personal injury.

Hazardous fluids can Hazard

-

ous pressure, eruptions or ex

-

plosions could cause personal 

injury or property damage.

Rotating machinery

Amputation or severe 

laceration can result.

Hazardous voltage can 

shock, burn or cause death.

Toxic Fumes - 

Breathing can cause 

nausea, fainting or death

Eye protectiong required

Summary of Contents for Barnes 10 ICU-1

Page 1: ...ystems Inc constant product improvement program product changes may occur As such Crane Pumps Systems reserves the right to change product without prior written notification 420 Third Street 83 West Drive Bramton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com Form No 033825 Rev N Universal Drive Models 10 ICU 1 ...

Page 2: ...RTS 7 TROUBLE SHOOTING 8 CROSS SECTION 9 EXPLODED VIEW 10 PARTS LIST 11 RETURNED GOODS POLICY 12 WARRANTY 13 START UP REPORT 15 18 WARRANTY REGISTRATION Other brand and product names are trademarks or registered trademarks of their respective holders Barnes is a registered trademark of Crane Pumps Systems Inc 1984 2002 2003 4 06 8 06 Alteration Rights Reserved ...

Page 3: ... glasses when working on the pump or piping WARNING Keep clear of suction and discharge openings DO NOT insert fingers in pump with power connected Always wear eye protection when working on pumps Make sure lifting handles are securely fastened each time before lifting DO NOT operate pump without safety devices in place Always replace safety devices that have been removed during service or repair ...

Page 4: ...c Elastomer Buna N Hardware 300 series stainless steel BEARING PUMP END Design Single Row Ball Lubrication Grease Load Radial BEARING DRIVE END Design Single Row Ball Lubrication Grease Load Radial CHECK VALVE Material Valve Flap Neoprene Weight Cast IronASTMA 48 Class 30 OPTIONAL EQUIPMENT Seal Material Flex Coupled Assy with Base OSHA Guard Right Hand V Belt Drive Assy Left Hand V Belt Drive Ass...

Page 5: ...he possibility of unscrewing the impeller and damaging the pump NOTE Where impellers thread on pump shaft never check the direction of electric motor rotation without first disconnecting flexible coupling Locate the pump on a firm footing to make sure the pump will not move due to vibration Flex coupled and V belt driven units should be permanently grouted onto a cement foundation The pumps should...

Page 6: ...a hammer Pull off gasket 22B together with weights 22A and 22E round head screw 22D and lock washer 22C Examine and replace any parts showing wear or damage When replacing gasket and weight assembly onto pump body make sure that HINGE section of gasket 22B is at TOP and that LARGE weight is on PUMP SIDE of gasket E 2 Body Volute and Impeller Service To clean out or repair the body 18 volute 15 or ...

Page 7: ... part number consists of a six 6 digit number which ap pears in the catalog A one or two letter suffix may follow this number to designate the design configuration This number is used for ordering and obtaining information F 3 MODEL NUMBER This designation consists of numbers and letters which rep resent the discharge size series horsepower motor phase and voltage speed and pump design This number...

Page 8: ...on head higher than pump designed for 4 Insufficient inlet pressure or suction head 5 Clogged foot valve strainer or pump 6 Defective wearplate s 1 Repair or replace suction line 2 Refill reprime pump casing before restarting 3 Lower suction head install foot valve and primer 4 Increase inlet pressure by adding more water to tank or increasing back pressure by turning gate valve on discharge line ...

Page 9: ...9 ...

Page 10: ...10 ...

Page 11: ... 033824 Stud 3 8 16 x 2 00 Lg Stainless 20 3 018926 Lock washer 3 8 Stainless 21 3 15 23 1 Hex Nut 3 8 16 Stainless 22 1 017718 Check Valve Assy 22A 1 001338 Weight 2 50 O D 22B 1 017712 Gasket Neoprene 22C 1 022333 Lock Washer 1 4 Stainless 22D 1 023469 Round Hd Screw 1 4 20 x 625 Lg Stainless 22E 1 001339 Weight 1 56 O D 23 1 018100 Suction Flange 24 3 018925 Stud 5 16 18 x 2 25 Lg Stainless 25 ...

Page 12: ... A RETURNED GOODS AUTHORIZATION CONTACT YOUR LOCAL CRANE PUMPS SYSTEMS INC DISTRIBUTOR Products Returned Must Be Cleaned Sanitized Or Decontaminated As Necessary Prior To Shipment To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty If...

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