background image

Sequence of solar pumps installation 

 

  Open the package and check the product entirely 

 

  The control switch must be in position 

”OFF” (“0” position) 

 

  Connect the photovoltaic module(s), accumulator (only if used in the relevan case), pump and 

level  sensors  cables  to  the  cable  terminal  of  the  controller  in  agreement  with  the  connection 
scheme. Choose the right cable dimension, fuses, switches and water level sensors. 

 

  Tight the fixing screws at the cable terminal with a screwdriver. 

 

  Be sure that the photovoltaic module(s) deliver power enough to the controller. 

 

  After finishing the upper steps, switch on the control switch (position I), the motor will operate for 

10 seconds, after that will stop for 30 seconds (self-test), if the cables and the installation are 
right, the pump will restart and work without interruption. 

 

  If  the  pump  doesn't  work  properly,  please  check  the  operating  indicators  and  the  fault 

indications, to find the reason and contact the supplier. 

 

 

Mount the controller in a dry and well ventilated place. 

Never expose the controller in outer 

atmospheric effect 

– the controler is not waterproof, and this will lead to its damage. 

 
 

!!! Notes 

 

  The pump must be immersed in the water 15-20 minutes before its first starting. DO NOT 

START THE PUMP DRY!, not even for test switching on. The working depth should not be 
under 0,5m. It is not recommended the installation of the pump in depth bigger than 20m 
under the water level. 

 

  During  the  installation  of  the  submersible  pump,  there  must  be  a  rope  connected  to  it. 

Don't  lift  up  the  pump  through  the  electric  cable,  the  warranty  will  be  refused  if  it  gets 
damaged. 

 

  The  motors'  supplying  cables  (U,V,W),  must  be  connected  to  the  controllers'  cable 

terminal (U,V,W) in the right way. Otherwise the motor will reverse and the pump will not 
extract any water or very little water. 

 

  The  water  level  sensor  should  be  put  over  pumps'  suction  level.  Otherwise  it  won't  be 

able  to  prevent  the  pump  running  dry.  If  there  is  no  need  of  level  sensor  installation, 
terminal WH and terminal WC (COM1) should be shortcut-connected. 

 

  You  must  make  sure  that  the  pump  is  positioned  on  the  right  depth.  The  stopping 

between the switches ON and OFF should be at least 3 minutes or the pump protection 
will be activated and the pump will stop working. 

 

  If  there  is  a  need  of  controllers'  parameters  change,  the  cover  should  be  opened  very 

carefully to prevent the interruption of the inner connections. 

 

 

15

 

Summary of Contents for 3TSS1.38-45-36/210

Page 1: ...installation maintenance and operation of solar pump Users manual for solar pumps series TSS TSC и TSSC Crane Ltd Bulgaria 4004 Plovdiv 26 Komatevsko shose Str phone 35932657578 fax 35932657580 e mail office crane bg com www crane bg com ...

Page 2: ... IV Guidelines for installation and exploitation of solar pumps V Indicators for operation and fault instructions VI Cleaning and maintenance of PV module VII Protection of the environment VIII Contacts warranty and service maintenance page 3 page 3 page 4 page 8 page 15 page 18 page 18 page 18 2 ...

Page 3: ...ry carefully herewith given instructions The product warranty will be invalid if the written instructions for mounting and solar pump exploitation are not complied with II Important safety instructions 1 Strict observance of the installation instruction and solar pump exploitation are obligatory 2 Do not use a part from the equipment or whole equipment set for activities which are not subject of t...

Page 4: ...rsible solar pump 1 piece Controller 1 piece Solar flashlight 1 piece Screw screw pump 1 piece Turbine centrifugal pump plastic impeller 1 piece Insulation tape and thermal shrink hose 3 pieces Water lever sensors 3 pieces Cable 2х1 5 mm2 6 m Manual 1 piece 4 ...

Page 5: ...justable nut 4 Cover 18 Screw bush 5 Bearing 19 Screw 6 Motor corps 1 Bolt 7 Stator 2 Spring washer 8 Rotor 3 Bolt 9 Cover 4 Hexagonal nut 10 Bearing nest 5 Key 11 Bearing 6 Spring washer 12 Plate 7 Hexagonal nut 13 Bearing nes water lubricated 8 Heads oil sealing 14 Bearing nest 9 Pins 5 Screw pump Centrifugal pump ...

Page 6: ...7 Nut 27 Rubber 8 Spring washer 28 Diaphragm 9 Washer 29 Working parts 10 Turbine 30 O ring 11 Pomps cover 31 Upper bearing housing 12 Rubber spring washer 32 Plate 13 Pumps corps 33 Cable bush 14 Motors housing 34 Hollow pin 15 Limiting bearing 35 Anti sand bush 16 Bearing bush 36 Anti sand washer 17 Coupling 37 Washer 18 Cover 38 Washer 19 Nozzle 39 Bolt 20 Bolt M8х25 40 Cable 6 Centrifugal pump...

Page 7: ...ch might be thrown in the water This protects the environment 4 The controller is especially designed to work with this type pumps supplied trough photovoltaic modules as it has built in МРРТ maximum power point tracker which moves the pannels working point and as this extracts the maximal possible power The built in protections from short cut over voltage and overheat protects the controller as w...

Page 8: ...ial connection of the accumulators The accumulators capacity should be selected in accordance with the pumps power and the time during which the accumulator can supply the pump without being discharged under the threshold It is not recommended to connect accumulators in parallel connection to increase the total capacity especially in the cases when the accumulators are with different capacity Type...

Page 9: ...on sequence a Open the package and check the controller for transport damages b Please set the switch in mode switched off position 0 before connection c Connect the controller as it is shown on picture 1 1 Connect the pump be careful for the polarity U V W 2 Connect the photovoltaic modules in series scheme to X and X 3 Connect the accumulator to Y and Y 4 Connect the level sensors to TC TH WC WL...

Page 10: ...please select mode accumulator position II and stop the pumps work there are 2 possibilities of doing it 1 outer reservoir if there is such to be full 2 to switch off the sensor of terminal WC 3 Limit voltage values of open loop for photovoltaic modules Rated voltage V Maximal voltage of open loop V Accumulators voltage V Maximal operating current A 24V 36V 60V 24V 36V 12A 48V 100V 48V 12A 10 ...

Page 11: ...ation POW led green Switched on supply RUN led green flashes green Motor working Motor test MPPT led flashes green The system for working point set up works VOLT led red The operating current is out of permissible limits 11 Controler for solar pump Photovltaic module Solar pump Level sensors Reservoir Solar Pump ...

Page 12: ...the reservoir ФВ1 ФВ4 Photovoltaic modules JLS72M170 JLS72M160 Connection sequence 1 Open the package and check the controller for transport damages 2 Please set the switch in mode switched off position 0 before the connection 3 Connect the controller as it is shown on the picture ATTENTION RISK FROM ELECTRIC SHOCK Connect the pump pay attention for the polarity U V W Connect the photovoltaic modu...

Page 13: ...SSC5 1 65 110 1000 Connection scheme Lights indication Power led green Switched on supply Run led green Motor working MPPT led flashes The system for working point set up works 13 Controler for solar pump Solar pump Photovltaic module Level sensors Reservoir Solar Pump ...

Page 14: ...neral sensor terminal in the drilling ФВ1 ФВ5 Photovoltaic modules CPV60M240 Connection sequence a Open the package and check the controller for transport damages b Please set the switch in mode switched off position 0 before the connection c Connect the controller as it is shown on the picture ATTENTION RISK FROM ELECTRIC SHOCK 1 Connect the pump pay attention for the polarity 1 2 3 2 Connect the...

Page 15: ...is will lead to its damage Notes The pump must be immersed in the water 15 20 minutes before its first starting DO NOT START THE PUMP DRY not even for test switching on The working depth should not be under 0 5m It is not recommended the installation of the pump in depth bigger than 20m under the water level During the installation of the submersible pump there must be a rope connected to it Don t...

Page 16: ...y twined with insulation tape and over the tape is put thermal shrink hose Make sure that the thermal hose is well stuck and water can not enter from anywhere Finally join the three wires to the controllers terminal as observing the polarity U V W V Indicators for operation and fault instructions Indications Possible reason Solution Indication for supply not lighted No supply Switch on supply key ...

Page 17: ...rs must be connected to WH WL and WC separately WH probe is installed in upper position to detect the water level in which the pump shoul start if it was stopped because of water level fall WL probe is installed just over the pump to detect the water level where the pump wouldn t run dry WC probe common point is to be installed under the pump level Level sensors working range is between probe WH a...

Page 18: ...picture 1 18 ...

Page 19: ...water from the module Do not use abrasive cleaning materials or surface active agents eg Soap Do not scrap the contaminations This might damage the modules surface VII Protection of the environment After the service life termination of the solar pump do not dispose it with normal household waste but transmit it to a collection point for waste recycling This will help protect the environment VIII C...

Page 20: ...tage Transportation or movement of the product in improper conditions In case the product has been maintained by person who is not authorised from the manufacturer of the provider If you do not represent the warranty card and the Invoice when making the claim The claim can be applied only when all necessary documents are available 20 ...

Page 21: ...rial and manufacture for 3 three years from the data of delivery 2 In case where Crane Ltd establish a defect as a result of the material or manufacture may at its discretion repair the product or deliver new one in terms EXW Plovdiv Bulgaria 3 The warranty is not valid in cases when The product is damaged by abuse Damage due improper installation or connection to improper voltage Transportation o...

Reviews: