Crane Source Spacevector SV200 Manual Download Page 64

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Section 4.3:Testing Power Components

4.3.1 How to Check Power Components
Before checking the power components, be sure to disconnect the AC input supply and
wait until the main electrolytic capacitor (P1-N) discharges. This may take several minutes.

Fig. 4.3.1: SV200 Power Components Functional Diagram

Magnetic Contactor

R
S
T

U
V
W

Fuse

GuP

EuP

GuN

EuN

GvP

GvN

GwP

GwN

EvP

EvN

EwP

EwN

Electrolytic
Capacitors

Dynamic
Braking
IGBT*

Charge Resistor

Input Diode Module Check

Check Points

Resistance to be Good

From R, S, or T to P

50k ohms or more

From R, S, or T to N

50k ohms or more

Charge Resistor Check

Check Points

Resistance to be Good

From P to P1

Resistance depending on Models.

DB (Dynamic Braking) IGBT*

Check Points

Resistance to be Good

From B2 to N

50k ohms or more

From G to N

A few kilo ohms

Output Diode Module Check

Check Points

Resistance to be Good

From U, V, or W to P1 and U, V, or W to N

50k ohms or more

Between Gate and Emitter of each IGBT

A few kilo ohms

Table 4.3.1: Power Component Test Values - All resistance values measured with multi-meter
leads From + to -.

*IGBT = Isolated Gate Bipolar Transistor

For more information contact: Sievert Crane and Hoist, (708) 771-1600, [email protected], www.sievertcrane.com

Summary of Contents for Spacevector SV200

Page 1: ...For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

Page 2: ...ompletely before working with the drive The drive operates on and contains high voltage that can cause electric shock resulting in personal injury or loss of life Handle the drive with the same care and caution as all other high voltage electrical components Be sure to disconnect all AC input power to the drive before servicing Lock and tag the main switch in the de energized position per ANSI Z 2...

Page 3: ...amming the Drive for a Specific Application 41 43 2 3 2 Programming the Speed Selection 44 46 2 3 3 Drive Operation Checks 46 Chapter 3 Programming Section 3 1 Passwords and Group Access Levels 3 1 1 Passwords 48 3 1 2 Entering a Password 48 3 1 3 Changing a Password 48 Section 3 2 Programming Function Data 3 2 1 Customizing the Programming 51 Section 3 3 Establishing Motor Parameters 52 53 Chapte...

Page 4: ... 79 5 2 8 V F Pattern 80 81 5 2 9 Torque Boost 81 82 5 2 10 Voltage Control 82 5 2 11 Motor Poles 82 5 2 12 Brake Release 82 5 2 13 Upload Download from Keypad and Set Factory Defaults 83 5 2 14 Braking 83 Section 5 3 Advanced Level Functions 5 3 1 Drive Mode 84 5 3 2 Frequency Reference Source 84 5 3 3 Energy Save 84 5 3 4 User V F Pattern 84 5 3 5 Analog Frequency Control 84 86 5 3 6 Maximum Min...

Page 5: ... Detection 101 5 3 21 Speed Display Scaling Factor 101 5 3 22 LED Check 101 5 3 23 Option Card 102 5 3 24 Reverse Plugging 103 Chapter 6 Maintenance Section 6 1 Maintenance 106 Section 6 2 Precautions 106 Section 6 3 Routine Inspection 106 Section 6 4 Visual Inspection 106 Appendix 107 109 For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane ...

Page 6: ...6 This page intentionally left blank For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

Page 7: ...stallation Section 1 1 Inspection of Drive Section 1 2 Mounting the Drive Section 1 3 Wiring the Drive For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

Page 8: ... matches your order and packing slip 4 If there are questions reference Tables 1 1 1 1 1 2 1 1 3 1 1 4 for Drive and Resistor specifications WORKING IN OR NEAR EXPOSED ENERGIZED ELECTRICAL EQUIPMENT PRESENTS THE DANGER OF ELECTRIC SHOCK TO AVOID INJURY Disconnect and lockout power to the drive per ANSI Z 244 1 Wait 3 minutes after disconnecting power for capacitor to discharge before entering driv...

Page 9: ...o o B e u q r o T e l b a m m a r g o r p 0 2 0 g n i t a r e p O d o h t e M n o i t a r e p O e v i t c e l e S l a n i m r e T d a p y e K n o i t c e l e S y c n e u q e r F A m 0 2 4 C D V 0 1 0 g o l a n A d a p y e K e m i t l e c e D l e c c A c e s 0 0 0 6 o t 1 0 n o i t c e l e S d e e p S e l b a m m a r g o r p s p e t s 5 o t p U e l b a m m a r g o r P t u p n I t u p n I e l b a m ...

Page 10: ...1 t s o o B e u q r o T e l b a m m a r g o r p 0 2 0 n o i t a r e p O d o h t e M n o i t a r e p O e v i t c e l e S l a n i m r e T d a p y e K n o i t c e l e S y c n e u q e r F A m 0 2 4 C D V 0 1 0 g o l a n A d a p y e K e m i t l e c e D l e c c A c e s 0 0 0 6 o t 1 0 n o i t c e l e S d e e p S e l b a m m a r g o r p s p e t s 5 o t p U e l b a m m a r g o r P t u p n I t u p n I e l ...

Page 11: ...4 4 0 3 W 5 2 6 A 5 8 4 6 4 4 0 2 1 W 6 C 5 8 4 6 4 4 0 2 W 6 B 5 8 4 6 4 4 0 2 W 6 C 5 8 4 6 4 4 0 2 W 0 3 MLB Mechanical Load Brake P H e c i v r e S D r o C B A s s a l C e c i v r e S E s s a l C B L M h t i w t s i o H B L M t u o h t i w t s i o H e s r e v a r T B L M t u o h t i w t s i o H 1 1 A 5 8 4 6 4 4 0 0 1 W 1 A 5 8 4 6 4 4 0 0 1 W 1 A 5 8 4 6 4 4 0 0 1 W 1 A 5 8 4 6 4 4 0 0 1 W 2 ...

Page 12: ...ents 1 2 2 Electrical Conditions 1 Verify that Input voltage is within drive nameplate 10 If input line voltage varies due to sags and or surges input line reactors are recommended 2 Analog input requires individually shielded twisted pair cable for installations where the cable leaves the control cabinet 3 If length of motor leads between drive and motor exceed 100 ft 30 m a load reactor between ...

Page 13: ...tween drive and other heat producing components such as transformers and drive ballast resistors than shown in Fig 1 2 1 These components radiate enough heat to damage the drive and its internal components For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

Page 14: ...4 Drive Dimensions and Weights Fig 1 2 2 SV200 Part No 446485 10 446485 11 418 74lbs 8 5kg For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

Page 15: ...46485 21 446485 22 10 10 5kg 446485 23 7 48 190mm 8 07 205mm 87 22mm 87 22mm 3 dia 1 1 28mm 28 7mm 28 7mm 13 39 34 0mm 13 78 350mm 13 98 355mm 8 23 209mm 5 20 132mm For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

Page 16: ...2 39 10m m dia 9 00 228 7m m 10 19 258 7m m 11 02 280m m 1 8 9 0 4 8 0 m m 1 8 2 3 4 6 3 m m 1 7 1 9 4 3 6 5 m m 39 10m m 4 7 1 2 m m 1 0 2 4 2 6 0 2 m m 7 48 1 9 0 m m 5 1 7 1 31 4 m m For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

Page 17: ...1kg 10 63 270m m 4 7 2 1 2 0 m m 8 1 7 2 1 0 m m 1 1 0 2 2 8 0 m m 39 10m m 9 06 230m m 11 81 300m m 2 1 8 9 5 5 6 m m 2 1 0 6 5 3 5 m m 2 2 8 3 5 8 0 m m 4 7 1 2 m m 2 39 10m m dia For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

Page 18: ...must be removed in order to connect the power motor and control wires Figure 1 3 1 is a reference for the basic Input Output Terminals of an SV200 drive Fig 1 3 1 SV200 Layout For Basic Wiring For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

Page 19: ...cuit Breaker Selection Reference Table 1 3 2 to properly apply fuses and circuit breakers to the drive Table 1 3 2 Fuse and Circuit Breaker Selection SV200 Drive Voltage Ref HP SV200 Part Number Fuse Rating Class J Molded Case Circuit Breaker 230V 3 446485 10 20A 25A 5 446485 11 25A 30A 7 5 446485 12 35A 50A 10 446485 13 40A 60A 15 446485 14 50A 75A 20 446485 15 80A 100A 25 446485 16 80A 125A 30 4...

Page 20: ...tor Wiring Diagram Arrangement of Power Terminal Strip L1 L2 L3 Earth T1 T2 T3 DBR DBR 3 Phase Input Power 230 VAC or 460 VAC 3 Phase Output to Motor Dynamic Braking Resistor Unit Earth Ground Note Slotted tongue terminals are recommended for connections shown in Figure 1 3 2 For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

Page 21: ... are required for all hoisting and traverse applications If the dynamic braking resistor has a bad connection or is missing the drive DC Bus voltage may increase resulting in an over voltage fault If the dynamic braking resistor generates a lot of heat during its operation Place the resistor where it may dissipate this energy without damaging other components Power Terminal of Drive Note Slotted t...

Page 22: ...d to the control terminal strip Fig 1 3 4 Interface Card Connection to the Control Terminal Strip Control Terminal Strip E Q1 Q2 Q3 EXTG P1 P2 P3 CM FX RX NC VR V1 5G 5G 30A 30C 30B AX1 AX2 P4 P6 CM BX RST NC FM LM 5G P1 P2 P3 CM FX RX P4 P5 120 VACInterface Card I P5 For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

Page 23: ...oting for help if there is a problem Note The Interface card requires 120VAC input signal from your external push button Fig 1 3 5 Push Button Wiring Diagram Brake Release 120VAC Input from Pushbutton Raise forward traverse Lower reverse traverse Speed 2 Speed 3 Speed 4 Speed 5 Programmable Input 120VAC Common 120VAC Interface Card Input Terminal for Pushbutton SV200 Series Drive F R 2 3 30B 30C A...

Page 24: ...3 P4 P5 P6 CM Common terminal for FX RX BX P1 P2 P3 P4 P5 RST 120VAC Interface Card Input Terminal AX1 MULTI FUNCTION RELAY OUTPUT AX2 30A Relay output terminal Normal open contact DC 30V AC 250V 1A 30B Relay output terminal normally closed contact DC 30V AC 250V 1A 30C Relay output terminal common terminal DC 30V AC 250V 1A 1 3 8 Control Wire Description Reference the control wiring terminal in F...

Page 25: ...urce for the control pushbutton 4 The length of the output wires between the SV200 and the motor must not exceed 100 feet 5 Check the drive and motor ground and make sure there is no ground loop problem Ensure that all motors and drives connected from a common panel are connected to a single ground point See Fig 1 3 7 for an example Fig 1 3 7 Ground Connection Comparison For more information conta...

Page 26: ...26 This page intentionally left blank For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

Page 27: ...ump Code Location 2 2 4 View all Functions within a Group Level 2 2 5 Change Control from Pendant to Keypad Section 2 3 Initial Setup Programming 2 3 1 Programming the Drive for a Specific Application 2 3 2 Programming the Speed Selection 2 3 3 Drive Operation Checks For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

Page 28: ...ig 2 1 1 SV200 keypad layout MODE Press to access different levels of programming User Service Advance PROG Press to begin to change drive parameter data ENTER Saves the changed data of the parameter ARROWS Used to scroll through parameter function codes in each level Also used to increment and decrement the parameter data value REV No control of drive LED display function only FWD No control of d...

Page 29: ... of rotation Drive output frequency during run otherwise displays command freq Parameter level Parameter code no Source control input command terminal T or keypad K Reference frequency by terminal T or keypad K For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

Page 30: ...cally in the User level upon power up of your drive Service Level Ser on SV200 Display The functions within this group primarily set how the drive will perform sense problems and set parameters catered to your motor for peak operation Advanced Level Adv on SV200 Display Functions within this level are reserved for special performance characteristics and consists of advanced performance parameters ...

Page 31: ... key This will take you to the first function of whatever level you are currently in Press the Mode key a 2 nd time This will take you to the first function of the next group level Press the Mode key again This will take you to the first function of the next group level Press the Mode key again This will take you back to the first function of the original group level you started in Note This jump ...

Page 32: ... user will use the jump code location in the Service Level to quickly get to Freq Max SER Code No 15 Press the PROG key This places you in programming mode The cursor will appear on the least significant digit Press the UP arrow key until you get the number 5 Press the SHIFT arrow key once to move to the next significant digit Press the UP arrow key once Press the ENTER key This will take you to F...

Page 33: ...de ADV Code No 01 Press the UP key again to go to Freq Set ADV Code No 02 Press the UP key again to go to Energy Save ADV Code No 03 Keep pressing the UP key and observe each Function Code No as you go along Use Table 2 2 1 for reference Once you scroll to the last Function Code No of the level you are in the program will stop scrolling To get back to Function Code No 00 either press the DOWN key ...

Page 34: ... press the key Now press PROG ENTER MODE Press the Key until you see To switch back to Pushbutton Pendant control change SER Code No 01 from Key back to Pendant Press the and Keys to exit JOG mode ENTER Pressing the will rotate the motor in the Forward Up direction Pressing the key will rotate the motor in the Reverse Down direction Note You must hold down the Up or Down arrow key for at least 1 5...

Page 35: ...o i t a r e l e c e D c e s 0 0 0 6 0 2 1 t u p n i r e T y a l p s i d l a n i m r e t t u p n i f o s u t a t S 0 0 0 0 0 0 0 0 4 4 n o i t c e S e e S 3 1 t u p t u o r e T l a n i m r e t t u p t u o f o s u t a t S y a l p s i d 1 0 0 0 4 4 n o i t c e S e e S 4 1 t l u a F t l u a f r o l a m r o n s u t a t s t n e r r u C 5 1 1 t l u a f t s a L 1 t l u a f t n e r r u c s t l u a f s u o ...

Page 36: ... V 0 3 2 p h 0 1 V 0 3 2 p h 5 1 V 0 3 2 p h 0 2 V 0 3 2 p h 5 2 V 0 3 2 p h 0 3 V 0 6 4 p h 3 V 0 6 4 p h 5 V 0 6 4 p h 5 7 V 0 6 4 p h 0 1 V 0 6 4 p h 5 1 V 0 6 4 p h 0 2 V 0 6 4 p h 5 2 V 0 6 4 p h 0 3 5 1 x a m q e r F y c n e u q e r f t u p t u o m u m i x a M z H 0 2 1 0 4 z H 0 0 0 6 6 1 e s a b q e r F y c n e u q e r F e s a B z H 5 1 R E S 0 4 7 1 t r a t s q e r F y c n e u q e r F f f...

Page 37: ... z H 0 0 0 6 5 0 v 1 r e s U 0 0 1 0 0 0 1 6 0 f 2 r e s U z H 5 1 R E S 0 z H 0 0 0 6 7 0 v 2 r e s U 0 0 1 0 0 0 1 8 0 f 3 r e s U z H 5 1 R E S 0 z H 0 0 0 6 9 0 v 3 r e s U 0 0 1 0 0 0 1 0 1 f 4 r e s U z H 5 1 R E S 0 z H 0 0 0 6 1 1 v 4 r e s U 0 0 1 0 0 0 1 2 1 e d o m I V e d o m t u p n i g o l a n A e g a t l o V t n e r r u C r r u C t l o V e g a t l o V 3 1 n i a g r e t l i F n i a g...

Page 38: ... O M E S R E V A R T R O F F O Y N A E S U T O N O D R O T S I S E R S N O I T P O c e D 4 E H T e n o N c c A y d a e t S y d a e t S c c A c e D c e D c c A y d a e t S c e D d t S c e D c c A e n o N 9 3 l e v e l l l a t S l e v e l n o i t n e v e r p l l a t S 0 5 1 0 3 0 5 1 0 4 l e v e l L O l e v e l g n i n r a w d a o l r e v O 1 4 e m i t L O e m i t y a l e d g n i n r a w d a o l r e...

Page 39: ... 8 6 v e r P n u R n o i t a t o r f o n o i t c e r i d e n o f o n o i t n e v e r P e n o N v e r P e s r e v e R v e r P d r a w r o F e n o N 9 6 q e r f g o J y c n e u q e r f g n i g g o J z H 5 1 R E S 0 z H 0 0 0 3 0 7 r e t e m g o l a n A r e t e m g o l a n a f o e d o M e g a t l o V t n e r r u C e g a t l o V 1 7 j d a g o l a n A r e t e m d a o l f o t n e m t s u j d A 0 2 1 0 0...

Page 40: ...P 0 0 0 4 e s l u P 6 9 0 4 4 2 0 1 e s l u P 6 8 e d o M I D d r a c n o i t p o t u p n i l a t i g i d f o e d o M e n o N q e r F q e r F 7 8 e d o M A D d r a c n o i t p o t u p t u o l a t i g i d f o e d o M q e r F e g a t l o V t n e r r u C q e r F 8 8 t u O T e t o m e R n o i t p o N A C C L P 5 8 4 S R c e s 0 0 0 6 0 0 c e s 0 0 9 8 g u l P v e R e l b a n e g u l P e s r e v e R E ...

Page 41: ...nveniently changed automatically for quick programming Code No 00 Manual T K is displayed in the User Level at power up Motion Def USE Code No 01 Hoist w LB is initially displayed This will take you into the Program Mode This saves the application selection Press the Key Turn on the power to the SV200 drive PROG USE Manual T K 00 FWD 10 00 Hz Press the Key once USE Motion Def 01 Hoist w LB Press t...

Page 42: ...me Reverse Plugging Deceleration Time Acc 60 0 sec Yes 1 5 sec 1 5 sec l e v e L s s e c c A o N e d o C n o i t p i r c s e D a t a D l a i t i n I r e s U 0 0 2 0 5 0 6 0 7 0 8 0 0 1 1 1 1 d e e p S n o i t c e l e S d e e p S 2 d e e p S 3 d e e p S 4 d e e p S 5 d e e p S e m i T n o i t a r e l e c c A e m i T n o i t a r e l e c e D z H 0 0 0 1 p e t S 2 z H 0 0 0 6 z H 0 0 0 z H 0 0 0 z H 0...

Page 43: ...z H 0 0 0 1 p e t S 2 z H 0 0 0 6 z H 0 0 0 z H 0 0 0 z H 0 0 0 c e s 0 1 c e s 0 1 e c i v r e S 2 0 3 0 4 0 5 0 6 0 7 0 8 0 1 2 2 2 0 3 n r e t t a P n o i t a r e l e c c A n r e t t a P n o i t a r e l e c e D t u p n I 1 P t u p n I 2 P t u p n I 3 P t u p n I 4 P t u p n I 5 P t s o o B e u q r o T d r a w r o F t s o o B e u q r o T e s r e v e R e d o M p o t S r a e n i L r a e n i L 2 l ...

Page 44: ...y for quick programming See Table 2 3 2 for changes Speed Sel USE Code No 02 2 Step is initially displayed This will place you into the Program Mode This saves the speed selection for your application Currently you should be in the User Level Press the or key until Speed Sel USE Code No 2 is displayed USE Speed Sel 02 2 Step Press the key PROG Choose the speed selection for your application 2 Step...

Page 45: ... I 5 P 2 l e S d p S d e s U t o N d e s U t o N d e s U t o N d e s U t o N 3 Step 3 Step Infinitely Variable l e v e L s s e c c A o N e d o C n o i t p i r c s e D a t a D l a i t i n I r e s U 0 5 6 7 8 1 d e e p S 2 d e e p S 3 d e e p S 4 d e e p S 5 d e e p S z H 0 1 z H 0 3 z H 0 6 z H 0 z H 0 e c i v r e S 4 5 6 7 8 t u p n I 1 P t u p n I 2 P t u p n I 3 P t u p n I 4 P t u p n I 5 P 2 l...

Page 46: ... n I 1 P t u p n I 2 P t u p n I 3 P t u p n I 4 P t u p n I 5 P 2 l e S d p S 3 l e S d p S 4 l e S d p S 5 l e S d p S d e s U t o N 2 3 3 Drive Operation Checks 1 Test with unloaded hoist 2 Make sure the hoist electric motor brake is operating properly 3 Run the hoist or traverse and verify its correct operation in relation to direction of movement verses pendant button pressed 4 Check all limi...

Page 47: ...words 3 1 2 Entering a Password 3 1 3 Changing Passwords Section 3 2 Programming Function Data 3 2 1 Customizing the Programming Section 3 3 Establishing Motor Parameters For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

Page 48: ... explain how passwords affect programming permission levels see Figure 3 1 1 Section 3 1 2 Entering a Password When you first receive the SV200 drive the initial password for all levels is 0 To help explain how specific passwords affect each permission level of programming follow Figure 3 1 1 It is assumed that the initial password of 0 has been changed to a 1 for Service Level and a 2 for Advance...

Page 49: ...assword 2 Access Lev USE Code No 17 displays the current access level permission Permission to program in the Advanced Service and User Level is allowed Permission to program in the Service and User Level is allowed An incorrect password entry will automatically place the user in the User Level permission Passwords 1 Service Level 2 Advanced Level For more information contact Sievert Crane and Hoi...

Page 50: ...ode No 20 Press the key PROG You have now programmed a new password for the Advanced Level Press the or key to enter the new password value Press the or key to enter the new password value Press the or key to enter the old password value Note When you first receive the SV200 the old password is 0 for both levels Otherwise use the current respective password as the old password Changing Service Lev...

Page 51: ...SHIFT key once to move to the next digit Press the UP arrow key 5 times Press the SHIFT key once to shift the cursor to the next digit Press the UP arrow key 5 times Press the SHIFT key once to shift the cursor to the next digit Press the UP arrow key once to change the value of 3 to a 4 Press the ENTER key to store the new value USE Speed 2 05 30 00 Hz USE Speed 2 05 30 00 Hz USE Speed 2 05 30 50...

Page 52: ...e motor rated current obtained in step 4 is greater than the drive current rating obtained in step 5 use a larger drive having a current rating equal to or greater than that of the motor 7 If the motor rated current obtained in step 4 is less than the drive current rating obtained in step 5 set M rated cur ADV Code No 31 to the motor rated current obtained in step 4 8 Calculate the minimum drive p...

Page 53: ... having rated current of 1 3 amp Minimum drive current 0 15 x 8 amp 1 2 amp Motor no load current 0 3 x 1 3 amp 0 39 amp The no load motor current is less than the minimum phase loss detection current If the no load motor current is less than 15 of the drive rated current the drive may detect an erroneous phase loss and phase loss protection is no longer guaranteed For more information contact Sie...

Page 54: ...54 This page intentionally left blank For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

Page 55: ...rent 4 1 3 Monitoring Speed 4 1 4 Monitoring Fault Trips 4 1 5 Fault Codes Section 4 2 Problem Flowcharts Section 4 3 Testing Power Components Section 4 4 Pushbutton Pendant Test Section 4 5 Multi function Output Test For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

Page 56: ...No 03 Figure 4 1 2 below shows what the current display will look like Fig 4 1 2 SV200 actual current output display 4 1 3 Monitoring Speed Actual motor speed is displayed at Speed USE Code No 04 Figure 4 1 3 below shows what the motor speed display will look like Fig 4 1 3 Motor speed display Speed 1 value when drive is at rest Example of actual speed while drive is in run mode Example of actual ...

Page 57: ...uency at time of fault will appear Press the UP key once more and the current at time of fault will appear Note You may also view the frequency and current at time of Last Fault 1 and Last Fault 2 by following the procedure from Fig 4 1 4 on Function Nos 15 and 16 Example of a previous fault Example of the next previous fault Fig 4 1 5 Last Fault Memory Locations It is possible to clear the curren...

Page 58: ... 5 Fault Codes When a Fault Trip occurs the inverter cuts off its output and displays the fault status in Fault USE Code No 14 The last two faults are saved in Last fault 1 USE Code No 15 and Last fault 2 USE Code No 16 For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

Page 59: ...e larger load requirement The output current of the inverter has exceeded the value in OL level ADV Code No 40 for longer than OL time ADV Code No 41 1 Check for mechanical failure which may have caused excessive motor current bearing failure jam brake sticking etc The current draw from one or more motor outputs U V W is not high enough for No load cur ADV Code No 32 1 Check output terminals at th...

Page 60: ... Code No 01 set to Pendant Is Freq set ADV Code No 02 set to Key Is F limit high ADV Code No 18 greater than 1st speed Voltage output from U V W Check output wiring and motor Call Factory Adjust max frequency Check F and R terminal inputs See Pushbutton Pendant Test in Section 4 4 Check RST and BX terminal inputs Is there analog signal between V1 5G or I 5G inputs Is F limit high ADV Code No 18 gr...

Page 61: ...d in Stall mode ADV Code No 38 Is there an analog signal between V1 5G or I 5G Is Stall level ADV Code No 39 set correctly Analog signal source trouble Change Acceleration or Deceleration time according to load Change Stall Prevention level according to load Call Factory Are F limit high ADV Code No 18 F limit low ADV Code No 19 set correctly Is F limit high ADV Code No 18 within Freq jump 1f 2f 3...

Page 62: ... Dec time USE Code No 11 time short Is Freq start SER Code No 17 high Are control signals fluctuating Is there balanced output voltage at U V W outputs Lower Freq start SER Code No 17 Check for noisy electrical supply Check the motor Call Factory For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

Page 63: ...system or ETH function in ADV Function No 44 and ADV Function No 45 Decrease the load or increase motor capacity Check the motor Call Factory Is output current balanced Is motor overloaded Does the motor run in low speed regularly What is V F pattern SER Code No 20 For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

Page 64: ... Good From R S or T to P 50k ohms or more From R S or T to N 50k ohms or more Charge Resistor Check Check Points Resistance to be Good From P to P1 Resistance depending on Models DB Dynamic Braking IGBT Check Points Resistance to be Good From B2 to N 50k ohms or more From G to N A few kilo ohms Output Diode Module Check Check Points Resistance to be Good From U V or W to P1 and U V or W to N 50k o...

Page 65: ...rresponding input to the interface card If the test of the interface card fails it is recommended that the status of the inputs to the control board be tested The relationship between inputs on the interface card and inputs on the control are illustrated in Table 4 4 1 Using a jumper wire between an input on the control board and the CM terminal will test the 24 VDC sinking inputs to the control b...

Page 66: ...output terminal test USE Ter Output 13 0 0 0 1 Q3 Q2 Q1 AUX Whenever an output is true a 1 is displayed If an output is false a 0 is displayed Ter Output USE Code No 13 Example Figure 4 5 2 shows the drive display if the AUX and the Q2 outputs are on Fig 4 5 2 Output Status with AUX and Q2 outputs on The display in this example shows that Q2 and AUX are currently closed USE Ter Output 13 0 1 0 1 F...

Page 67: ...67 This page intentionally left blank For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

Page 68: ...l Function 5 2 8 V F Pattern 5 2 9 Torque Boost 5 2 10 Voltage Control 5 2 11 Motor Poles 5 2 12 Brake Release 5 2 13 Upload Download from Keypad and Set Factory Defaults 5 2 14 Braking Section 5 3 Advanced Level Functions 5 3 1 Drive Mode 5 3 2 Frequency Reference Source 5 3 3 Energy Save 5 3 4 User V F Pattern 5 3 5 Analog Frequency Control 5 3 6 Maximum Minimum Operating Frequency 5 3 7 Frequen...

Page 69: ...16 Closed Loop Speed Control 5 3 17 Rotation Direction Prevention 5 3 18 Jog Frequency 5 3 19 Output Current Voltage and Frequency 5 3 20 Frequency Detection 5 3 21 Speed Display Scaling Factor 5 3 22 LED Check 5 3 23 Option Card 5 3 24 Reverse Plugging For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

Page 70: ...Range 0 00 SER 15 Hz Speed 3 USE Function No 06 3rd Speed Factory Default 0 00 Hz Range 0 00 SER 15 Hz Speed 4 USE Function No 07 4th Speed Factory Default 0 00 Hz Range 0 00 SER 15 Hz Speed 5 USE Function No 08 5th Speed Factory Default 0 00 Hz Range 0 00 SER 15 Hz The hoist speed references are set in the User Level Speed 1 and 2 will be applied when Speed Sel is set to 2 Step or 2 Step Infinite...

Page 71: ...seconds Factory Default 1 0sec Hoist 3 0sec Traverse Operator can program acceleration and deceleration times via keypad of the drive through the above parameters Fig 5 1 1 Acceleration Deceleration Time Time Acc time Dec time Max Freq LEVEL User DISPLAY Acc time Dec time For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

Page 72: ... be reset either from the keypad by pressing RESET or from the external fault reset terminal RST or by turning power off and back on after approximately 3 min For the keypad reset please refer to Section 4 1 2 STATUS OF INPUT TERMINAL Drive input terminal status can be monitored in Ter Input USE Code No 12 This feature is a useful tool for drive troubleshooting The status of each terminal is displ...

Page 73: ...i k n i S F C A V 0 2 1 l a n i m r e T d n a m m o C n o i t c e r i D d r a w r o F p U g n i c r u o S x R 4 2 l a n i m r e T d n a m m o C n o i t c e r i D e s r e v e R n w o D g n i k n i S C D V R 0 2 1 l a n i m r e T d n a m m o C n o i t c e r i D e s r e v e R n w o D g n i c r u o S C A V T S R g n i k n i S C D V 4 2 t e s e R t e s e R t l u a F 1 P g n i k n i S C D V 4 2 t u p n ...

Page 74: ...h a mechanical load brake creating less brake wear Fig 5 2 2 S Curve Acceleration Deceleration Curve Output freq time Acceleration Deceleration U CURVE This pattern is used for a smooth initial speed change during Acceleration or Deceleration and still quickly arrive at the set speed Note This pattern is not suitable for hoist crane applications Fig 5 2 3 U Curve Acceleration Deceleration Curve Ou...

Page 75: ... No 06 SPD SEL 4 With an input of either run command F or R and Multi Function Inputs 2 and 3 the drive will run at the programmed speed of Speed 4 USE Code No 06 SPD SEL 5 With an input of either run command F or R and Multi Function Inputs 2 3 and 4 the drive will run at the programmed speed of Speed 5 USE Code No 07 LSW IMM STOP When a Multi Function Input is programmed for this operation and t...

Page 76: ...ULSE See Section 5 3 20 FDT_BAND See Section 5 3 20 OL See Section 5 3 10 LV RUN LOW VOLTAGE SIGNAL Multi Function Output terminals AX1 and AX2 programmed to LV will close when the DC Link voltage falls below the low voltage level of the drive 200VDC for 230 VAC and 400VDC for 460 VAC drives Fig 5 2 3 Under voltage Fault Signal RUN STOP SIGNAL The Multi Function Output terminals AX1 and AX2 progra...

Page 77: ...A NLA 3hp 230V 3 HP 230 V 446485 10 9 6 2 8 5hp 230V 5 HP 230 V 446485 11 15 2 4 4 7 5hp 230V 7 5 HP 230 V 446485 12 22 6 6 10hp 230V 10 HP 230 V 446485 13 28 8 4 15hp 230V 15 HP 230 V 446485 14 42 12 6 20hp 230V 20 HP 230 V 446485 15 54 16 2 25hp 230V 25 HP 230 V 446485 16 68 20 4 30hp 230V 30 HP 230 V 446485 17 80 24 0 3hp 460V 3 HP 460 V 446485 20 4 8 1 4 5hp 460V 5 HP 460 V 446485 21 7 6 2 2 7...

Page 78: ...R Code No 15 If the base frequency is set at 40 Hz and the maximum frequency is set at 60 Hz the motor will accelerate up to 40Hz in Constant Torque mode and up to 60 Hz in Constant Horsepower mode The Drive Cutoff Frequency set in Freq start SER Code No 17 is the frequency at which the drive shuts off when ramping to a stop Fig 5 2 5 Motor Frequency Relationship Diagram Output volt Constant Torqu...

Page 79: ...ould be set to the slip frequency of the motor if the slip is greater than 3 Hz To calculate slip frequency see Section 3 3 Fig 5 2 6 Brake Release Timing Hoist Fout F or R input Brake Release AX1 AX2 Dwell Freq SER Code No 18 Dwell Tim e SER Code No 19 FST frequency SER Code No 25 time F or R input Brake Release AX1 AX2 Dwell Freq SER Code No 18 Dwell Time SER Code No 19 FST frequency SER Code No...

Page 80: ...programmed between the starting frequency and the base frequency See Fig 5 2 9 User 1f ADV Code No 04 User V F Set Frequency 1 Factory Default 60 00 Hz Range 0 0 Ser 15 Hz User 1v ADV Code No 05 User V F Set Voltage 1 Factory Default 100 Range 0 100 User 2f ADV Code No 06 User V F Set Frequency 2 Factory Default 60 00 Hz Range 0 0 Ser 15 Hz User 2v ADV Code No 07 User V F Set Voltage 2 Factory Def...

Page 81: ...ory Default 2 Range 0 20 The forward and reverse torque boost value can be set separately This function is used to increase the output voltage to the motor at low speeds for a higher volts hertz ratio resulting in a much higher starting current output to the motor This is for loads that require relatively higher torque than normal starting torque These parameters are only used if V F pattern SER C...

Page 82: ...r SER Code No 24 Number of motor poles Factory Default 4 Range 2 3600 RPM 4 1800 RPM 6 1200 RPM 8 900 RPM 10 720 RPM 12 600 RPM Relate the syncronous speed of the motor to the number of poles and adjust the value of Pole number SER Code No 24 to match 5 2 12 Brake Release FST freq SER Code No 25 Brake Release Frequency Factory Ddfault 3 01 Hz Range 0 50 SER 15 Hz This is the frequency at which the...

Page 83: ...tings will be downloaded to the drive 5 2 14 Braking Stop Mode SER Code No 30 Drive stop mode Factory Default Immediate stop Range Decel DCBR Immediate stop Acc Dec Abs DECEL Ramp to Stop is the default value for traverse applications The drive output ramps down to a stop when the Run command is released Not recommended for use with worm gear speed reducers RAMP TO STOP IS NOT ADVISED FOR HOIST MO...

Page 84: ... No 12 Analog input mode Factory Default Voltage Range Voltage Current Volt Curr Filter gain ADV Code No 13 Analog input filter gain Factory Default 50 Range 0 100 Analog gain ADV Code No 14 Analog input scaling Factory Default 100 Range 50 250 Analog bias ADV Code No 15 Analog input bias Factory Default 0 00 Range 0 100 Analog dir ADV Code No 16 Analog input polarity Factory Default Direct Range ...

Page 85: ...cy Freq ref F_max V I mode Volt Curr Frequency Freq ref F_max V I mode Current 4mA 20mA 4 20mA 0 10V Analog gain ADV Code No 14 establishes the correct ratio between the analog input signal and its maximum speed reference of the drive For example if the drive needs to accept 5 VDC analog signal as its maximum speed reference instead of 10 VDC by setting Analog gain to 50 the drive will calculate i...

Page 86: ...req Ref Freq Ref Analog Bias 50 Analog Bias 100 Analog dir ADV Code No 16 establishes the analog input versus frequency reference slope that is either a positive or negative slope When set to Direct the analog command signal 0 10VDC or 4 20mA represents an increasing or positive slope When set to Invert then the signal 0 10VDC or 4 20mA represents a decreasing or negative slope See Fig 5 3 4 Fig 5...

Page 87: ... 0 00 ADV 18 Hz Factory Default 0 00 Hz The output frequency range of the drive is limited to the values set in Max Freq limit ADV Code No 18 and Min Freq limit ADV Code No 19 See Fig 5 3 5 Fig 5 3 5 Operational Maximum Frequency Output Frequency Command Frequency 50Hz 10Hz Freq ref Limited Frequency For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www si...

Page 88: ... 30 00 Hz Factory Default 5 00 Hz Undesirable resonance and vibration on the motor shaft of the hoist or crane could occur within a certain frequency range due to the structure of the machine This frequency bypass function is used to lock that frequency band out of the operation Most of the time this phenomenon occurs only at a specific frequency The jump frequency also has its own bandwidth This ...

Page 89: ...njection output DC br time ADV Code No 27 is the total braking time DC br value ADV Code No 28 is the level of DC Injection Voltage Output of rated voltage The DC Injection Braking can be selected by selecting DCBR in Stop mode SER Code No 30 This method can also be used to build up magnetic flux in the hoist motor for smooth starting motion See Fig 5 3 7 Caution Do not set DC br time to 0 0 secon...

Page 90: ...n the drive will hold a constant speed range by generating a higher frequency output to the motor Refer to Section 3 3 for formulas to calculate these motor parameters M rated cur ADV Code No 31 and Noload cur ADV Code No 32 are used by the drive to calculate drive trip values ETH level and Phase loss 5 3 10 Drive and Motor Protections Chk Ph open ADV Code No 33 Selection of phase loss check funct...

Page 91: ...n conjunction with the Speed Search Mode see Section 5 3 14 Fig 5 3 8 Retry Mode OL level ADV Code No 40 Overload warning level Range 30 150 Factory Default 150 OL Time ADV Code No 41 Overload warning delay time Range 1 0 30 0 sec Factory Default 10 0 sec This function is used to provide a motor overload warning When the output current of the drive has reached the value of OL level ADV Code No 40 ...

Page 92: ...el ADV Code No 42 of rated output current of drive for a continuous time set in OC lim time ADV Code No 43 due to excessive load the O C Over Current Fault will occur and the motor will immediately stop See Fig 5 3 9 Fig 5 3 9 Overcurrent Limit Drive Response Output current time OC lim level ADV Code No 42 Output freq time OC limit time ADV Code No 43 For more information contact Sievert Crane and...

Page 93: ...ion motor the other is Special for a special motor containing a blower Once the correct values are programmed the drive will determine the ETH time from a formula using M rated cur ADV Code No 31 and ETH level 5 3 11 Stall Prevention Stall mode ADV Code No 38 Stall prevention mode selection Range None Factory Default None Hoist Acc Acc Traverse Steady Acc Steady Dec Acc Dec Dec Steady Acc Dec Stea...

Page 94: ...ve will then increase its output frequency to a set frequency command See Fig 5 3 11 DECELERATION If the DC BUS voltage reaches the O V fault level 800 VDC for the 460 VAC class 400VDC for the 230 VAC class during deceleration the drive will stop further deceleration until DC Bus voltage drops below the fault level See Fig 5 3 12 Fig 5 3 10 Stall Prevention during Acceleration Fig 5 3 11 Stall Pre...

Page 95: ...hroughout the operation during acceleration deceleration and steady state conditions See Fig 5 3 13 Fig 5 3 13 Stall Operation and Multi Function Output Operation Output freq Output volt time 400V 390V time Q1 Q2 or Q3 Output freq ON Stall prevention level Output freq Acc ramp time Output current Dec ramp For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com w...

Page 96: ...speed of the motor it then re accelerates for a time equal to SS acc time ADV Code No 48 The drive decelerates for a time equal to SS dec time ADV Code No 49 to allow the drive output to match the decelerating motor speed The drive then accelerates to the previous set reference frequency The SS blk time SS acc time and SS dec time must be set considering the moment of inertia and the magnitude of ...

Page 97: ...ED AUTO RESTART Power on st ADV Function No 52 Selection of power on restart function Range Yes Factory Default No No When either F UP FORWARD input terminal or R DOWN REVERSE input terminal is energized and the input power is restored the drive will initiate the auto restart automatically when Power on st is set to Yes See Figs 5 3 16 and 5 3 17 Output Freq Hz FX CM Reset ON ON ON Trip No Effect ...

Page 98: ...Insulated Gate Bi Polar Transistor IGBT switching frequency This function is generally used to prevent harmonic resonance in machines and motors If this Pulse Width Modulation PWM carrier frequency is set at a high level the audible noise can be reduced however the electrical noise current leakage and switching loss may increase Generally the carrier frequency is set to a lower value in high ambie...

Page 99: ... ETH level 2 ADV Code No 62 Motor no 2 ETH level Range 30 150 Factory Default 150 These functions are for controlling a second motor with the drive and are not available 5 3 16 Closed Loop Speed Control PI control ADV Code No 63 Selection of internal PI function Range None Factory Default None Steady N Steady R P gain ADV Code No 64 P gain of internal PI controller Range 0 30000 Factory Default 10...

Page 100: ... terminal which can be programmed to generate either drive voltage or current output LM terminal and drive output frequency FM terminal measurements in 0 10VDC pulse signal See Fig 5 3 18 which shows frequency meter but the LM terminal works the same The measurement selection for drive output voltage or current can be programmed in Analog meter ADV Code No 70 When a different ratio between LM or F...

Page 101: ...If a Multi Function Output is programmed for FDT_BAND the output sets when the drive output is at the requested frequency plus or minus the FDT band See Section 5 2 4 for more information regarding the Multi function output Fig 5 3 19 FDT_HI Functions Diagram Multi function Output Output freq time ON FDT Frequency ADV Code No 73 FDT band ADV Code No 74 5 3 21 Speed Display Scaling Factor Mul facto...

Page 102: ... Default 10 Enc signal ADV Code No 84 Encoder type Range A B Factory Default A B A only Enc pulse ADV Code No 85 Pulses per revolution Range 360 Factory Default 1024 500 512 1000 1024 2000 2048 4000 4096 DI mode ADV Code No 86 Mode of digital input option card Range None Factory Default Freq Freq DA mode ADV Code No 87 Mode of digital output option card Range Freq Factory Default Freq Voltage Curr...

Page 103: ...irection to the opposite direction with minimal load swing Note To be used for traversing applications only Motors may need to be oversized from standard motor size calculaions by approximately 50 to be able to handle the extra current required to be able to reverse plug motors with loads near equipment capacity Fig 5 3 20 Reverse Plugging Normal ACC Normal DEC Normal DEC R PLUG ACC SPEED FORWARD ...

Page 104: ...104 This page intentionally left blank For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

Page 105: ...ce Section 6 1 Maintenance Section 6 2 Precautions Section 6 3 Routine Inspection Section 6 4 Visual Inspection For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

Page 106: ...tal meter will read an incorrect value due to the high switching PWM frequency 6 3 Routine Inspection Check Input Line Voltage to the drive for any fluctuation Check the Cooling Fan If there is any abnormal noise replace Check for any physical vibration to the drive Check the temperature for any overheating 6 4 Visual Inspection Any loose screws nuts or wires Tighten or replace Any deposit of dust...

Page 107: ...ring Diagram with Analog Control Traverse Wiring Diagram Example P5 Input SER Code No 08 set for LSW Low Spd Hoist Wiring Diagram Example Freq set ADV Code No 02 set for Terminal For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

Page 108: ...ely Variable Control Appendix Fig 5 3 Speed Control SPEED Spd Sel 2 F UP FORWARD Spd Sel 3 SPEED 2 SPD SEL 2 F UP FORWARD SPEED 2 SPD SEL 2 F UP FORWARD For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

Page 109: ...ontrol Appendix Fig 7 5 Speed Control F UP FORWARD SPD SEL 2 SPD SEL 3 SPEED SPEED Spd Sel 2 F UP FORWARD Spd Sel 3 Spd Sel 4 Spd Sel 5 For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

Page 110: ...110 NOTES For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

Page 111: ...111 NOTES For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertelectric com www sievertcrane com ...

Page 112: ...IEU OF ALL OTHER WARRANTIES WHATSOEVER EXPRESS IMPLIED AND STATUTORY INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS B Upon Buyer s submission of a claim as provided above and its substantiation Seller shall at its option either i repair or replace its product part or work at either the original f o b point of delivery or at Seller s authorized service station ne...

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