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13

SPROCKET, CHAIN AND PAWL SERVICE

IMPORTANT: Do not remove both wheels at the same 
time to avoid mixing of parts. (The R.H. and L.H. ratchet 
sprockets are not interchangeable.) 

Make notes on the 

position of washers and snap rings during disassembly.

•  Remove the dust cover by removing the two rivets 

which fasten it to the wheel housing. (It is not 
necessary to remove the dust cover if you are only 
cleaning and lubricating the chain and sprockets.)

•  Remove the retaining rings and washers which hold 

the sprockets onto the shafts.

•  Remove the chain and both sprockets, holding them in 

position and sliding them off both of the shafts. (Look 
for the drive pin, which may fall out of the brush shaft 
when the ratchet sprocket is removed.) See fi gure 23.

•  To reassemble, insert the drive pin through the hole 

at the end of the brush shaft. Make sure the pin slides 
back and forth easily in the shaft.

•  Lightly grease both shafts and the chain, and fi ll the 

ratchet sprocket with grease. Assemble the chain with 
both sprockets back onto the shafts.

•  Lightly grease the axle and then reassemble the wheel.  

The brushes should rotate 

only during forward rotation 

of the wheel. If the brushes are driven (rotated) by both 
forward and reverse rotation of the wheel, the drive pin 
is jamming in the ratchet gear. Disassemble and clean 
and lubricate the drive pin and ratchet gear.

BRUSH REPLACEMENT

NOTE:  Brush replacement should be done one brush at  

 

a time.

•  Remove the hopper bag from the sweeper.
•  Loosen the hex bolts and lock nuts on two single 

brush retainers which clamp one brush to the double 
brush retainers. 

Do Not loosen or remove the bolts 

which fasten the double brush retainers to the brush 
shaft. See fi gure 22.

•  Slide the brush out of the retainers, noting on which 

side of the brush the bristles overlap. See fi gure 22.

•  Install new brush, making sure the bristles overlap on 

the same side of the brush as before. See fi gure 22.

GEAR SPROCKET

CHAIN

RATCHET
SPROCKET

DRIVE PIN

DUST COVER

BRUSH ROTATION      

BRUSH ROTATION

OVERLAP
BRISTLES

OVERLAP
BRISTLES

SINGLE
BRUSH
RETAINERS

DOUBLE BRUSH RETAINER

BRUSH
 SHAFT

FIGURE 22

•  Brushes set too low.

•  Brushes are jammed
•  Wheels are jammed.

Wheels skid when sweeping.

•  Adjust  height  till  brushes  are  1/2" 

down into grass.

•  Stop sweeper. Remove obstruction.
•  Remove one wheel at a time to check 

for obstruction or damage. Refer  to 
Service and Adjustments section.

 

 

 

 

SERVICE AND ADJUSTMENTS

TROUBLESHOOTING

Summary of Contents for 486.242112

Page 1: ...ly Operation Maintenance Parts PRINTED IN U S A FORM NO 49535 REV 1 05 Sears Roebuck and Co Hoffman Estates IL 60179 U S A www sears com craftsman IMPORTANT READ THIS FIRST For Missing Parts or Assembly Questions Please Call 866 576 8388 Mon Fri 7 am 5 pm CST FAX 217 728 2032 or e mail info agri fab com info agri fab com Missing parts will be sent UPS in 24 hours directly to your home ...

Page 2: ...owing the sweeper Attach the rope to the towing vehicle to keep it away from wheels and rotating parts 5 Operate the sweeper at reduced speed on rough terrain near ditches and on hillsides to prevent loss of control 6 Vehicle braking and stability may be affected with the attachment of this sweeper Do not fill sweeper to maximum capacity without checking the capability of the towing vehicle to safe...

Page 3: ...Hex Bolt 5 16 18 x 1 3 4 Lg D 1 Carriage Bolt 5 16 18 x 1 Lg E 8 Nylock Nut 5 16 F 2 Palnut 3 8 G 1 Flat Washer 5 16 Standard H 1 Washer Tooth Lock 5 16 I 1 Spacer Bushing REF QTY DESCRIPTION J 2 Hitch Spacer 3 4 K 1 Hairpin Cotter 1 8 L 6 Hairpin Cotter 3 32 M 2 Clevis Pin 3 8 x 1 2 N 2 Clevis Pin 1 4 x 1 1 8 O 2 Clevis Pin 1 4 x 1 3 4 P 2 Vinyl Cap Q 4 Plastic Plug R 1 Grip S 1 Knob Plastic REF ...

Page 4: ... Adjustment Strap 7 Height Adjustment Handle 8 Hitch Tube R H Right Hand CARTON CONTENTS TOOLS REQUIRED FOR ASSEMBLY 1 Pliers 1 Screwdriver 1 Hammer 1 Adjustable Wrench 1 1 2 Open End or Box End Wrench 1 3 8 Open End or Box End Wrench ASSEMBLY STEP 1 REMOVE PARTS FROM CARTON To protect painted parts lay them on cardboard or a mat Remove the sweeper housing the loose parts and the hardware package ...

Page 5: ... NUTS E HITCH BRACKET ASSEMBLY BENT HITCH BRACKET HEX BOLTS B HAIRPIN COTTER K SPACERS J STEP 6b ASSEMBLE HITCH BRACKETS If the tractor hitch is 10 or more above the ground place the bent hitch bracket on top of the hitch tubes and place the hitch bracket assembly underneath the hitch tubes Insert two hex bolts B through the brackets with the rear hex bolt between the cross bolts in the hitch tube...

Page 6: ... that fasten the hitch brackets to the hitch tubes STEP 8 ATTACH HANDLE Assemble the height adjustment handle to the height adjustment tube on the front of the sweeper housing Use the curved head bolts bowed washers lock washers and hex nuts which come pre assembled to the tube Position the height adjustment handle side to side so that the height adjustment strap will align up against the outside ...

Page 7: ...PPER HOPPER TUBE CLEVIS PIN M HAIR COTTER PIN L UPPER HOPPER TUBE PLASTIC PLUG Q REAR HOPPER TUBE LOWER HOPPER TUBE PLASTIC PLUG Q REAR HOPPER TUBE STEP 12 ASSEMBLE TUBES TO BAG Unfold the hopper bag reverse the fold of the mesh wind screen and then lay the bag out flat with the wind screen on top and the Craftsman logo facing down Insert the ends of the assembled upper hopper tubes down through th...

Page 8: ...ind screen is not shown in figure 14 in order to better show the hopper support rods Fold the bag flaps around the lower hopper tubes and attach to the bag bottom using the snaps See figure 13 FIGURE 13 STEP 13 ATTACH BAG BOTTOM Insert the bag frame strap into the stitched sleeve at the front edge of the bag bottom See figure 11 FIGURE 12 FIGURE 14 CLEVIS PIN N HAIR COTTER PIN L BAG FRAME STRAP SNAP F...

Page 9: ...o the center of the upper rear hopper tube as shown in figure 17 FIGURE 18 Assemble a vinyl cap P onto each bag arm tube as shown in figure 17 Assemble two palnuts F by lightly tapping them onto the ends of the pivot rod with a hammer See figure 16 HINT To ease assembly of the palnuts place the bag on its side on a solid surface With the bottom end of the pivot rod against the surface tap a palnut on...

Page 10: ...to the tractor hitch arranging the 3 4 spacers in one of six possible combinations as shown in GROUP A and GROUP B diagrams below IMPORTANT To obtain the best performance from your sweeper arrange the spacers so that the sweeper bag is approximately level with the ground and approximately 5 to 7 off the ground as shown in figure 19 GROUP B For vehicles with hitches having 10 to 13 ground clearance ...

Page 11: ... grass to an even height before sweeping SWEEPING SPEED Try a starting speed of approximately 3 m p h third gear on most tractors Depending on the conditions it may be necessary to adjust the sweeping speed in order to achieve best results OPERATION Hopper Bag Collects grass clippings leaves and debris Hopper Rope Permits dumping of hopper bag from driver s seat Windscreen Helps prevent collected ...

Page 12: ...move the wheels and clean the sprockets chains and gears found inside the wheel housing After cleaning lubricate with an even coat of light grease To remove the wheel pop off the hub cap using a screwdriver and remove the lock nut and flat washer See figure 21 CLEANING Clean sweeper housing with a soft brush or cloth Clean debris from hopper bag with a brush or broom Remove any material which has wr...

Page 13: ...e only during forward rotation of the wheel If the brushes are driven rotated by both forward and reverse rotation of the wheel the drive pin is jamming in the ratchet gear Disassemble and clean and lubricate the drive pin and ratchet gear BRUSH REPLACEMENT NOTE Brush replacement should be done one brush at a time Remove the hopper bag from the sweeper Loosen the hex bolts and lock nuts on two sin...

Page 14: ...70 42 43 48 44 75 45 75 73 54 46 74 53 70 44 15 14 16 39 17 18 19 47 56 55 56 20 41 28 30 31 55 25 26 36 38 23 26 25 26 24 29 40 14 81 34 79 22 37 21 37 20 64 76 75 28 2 11 12 13 59 33 81 7 5 4 52 61 63 66 60 49 58 59 68 51 50 69 57 67 65 62 59 1 9 27 8 9 10 32 72 6 3 80 78 77 53 74 71 42 71 43 ...

Page 15: ...695 2 Washer Bowed 1 x 32 x 06 8 44695 2 Washer Bowed 1 x 32 x 06 8 44695 2 Washer Bowed 1 x 32 x 06 8 44695 2 Washer Bowed 1 x 32 x 06 8 44695 2 Washer Bowed 1 x 32 x 06 9 43086 6 Lock Washer 5 16 9 43086 6 Lock Washer 5 16 9 43086 6 Lock Washer 5 16 9 43086 6 Lock Washer 5 16 9 43086 6 Lock Washer 5 16 10 43083 2 Nut Hex 5 16 18 Thread 10 43083 2 Nut Hex 5 16 18 Thread 10 43083 2 Nut Hex 5 16 18...

Page 16: ...arts accessories and owner s manuals that you need to do it yourself call Sears PartsDirectSM 1 800 366 PART 6 a m 11 p m CST 1 800 366 7278 7 days a week www sears com partsdirect To purchase or inquire about a Sears Service Agreement 1 800 827 6655 7 a m 5 p m CST Mon Sat Para pedir servicio de reparación a domicilio y para ordenar piezas con entrega a domicilio 1 888 SU HOGAR SM 1 888 784 6427 ...

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