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11

OPERATING THE BENCH GRINDER 

The Bench Grinder is designed for hand held grinding,
sharpening, and cleaning operations. 

ALWAYS WEAR EYE PROTECTION!

Hot sparks are

produced during grinding operations. 

1.

The Power Switch must be in the “OFF” position. 

2.

Stand to the side of the Bench Grinder and plug in
the power cord to the correct power source. 

3.

Remain to the side of the Bench Grinder and turn it
“ON” by moving the power switch to the up position. 

4.

Allow the grinding wheels to come up to a steady
speed for at least one minute. 

5.

The Flexible Work Light may be turned “ON” if
desired. 

6.

Adjust the eyeshields. Place the workpiece on the
appropriate tool rest for the desired operation. 

7.

Move the workpiece towards the grinding wheel
until it lightly touches. Move the workpiece back
and forth across the front surface of the grinding
wheel removing the amount of material desired.

DO NOT EVER GRIND ON THE SIDES OF THE
GRINDING WHEELS. 

8.

The operator may place the hot end of the work-
piece into the water in the quench tray to cool it. 

9.

After completing the grinding operations, turn “OFF”
the Bench Grinder by pushing down on the Power
Switch. 

CAUTION:

It will take a few minutes for the

grinding wheels to come to a complete stop. 

10. Turn “OFF” the Flexible Work Light. 

CAUTION:

The

Flexible Work Light housing will remain hot for a
few minutes after turning it “OFF”. 

11. Avoid contact with housing until it is cool. Unplug

the Bench Grinder from the power source. 

USING THE WHEEL DRESSER (Fig. J)

Fig. J

The Wheel Dresser is to be used on the grinding
wheels. It will remove buildup of material on the grind-
ing wheel, remove imperfections and make the corners
of the grinding wheel square. See Fig. J. 

1.

Loosen the correct side tool rest (A) and adjust it
until it is in the flat horizontal position as shown and
1/16” away from the grinding wheel. 

2.

Turn “ON” the Bench Grinder. Let the grinding
wheel come up to a steady speed for one minute. 

3.

After the grinding wheel has gotten to a steady
speed, place the Wheel Dresser (B) flat on the Tool
Rest with the serrated wheels facing the grinding
wheel. 

4.

Firmly hold on to the handle of the Wheel Dresser.

5.

Move the Wheel Dresser forward until the serrated
wheels make light contact with the grinding wheel
(C). After contact has been made, slide the Wheel
Dresser side to side across the Tool Rest to dress
the grinding wheel until the edge of the grinding
wheel is square and the surface is clean. 

6.

After the operator has completed dressing the
grinding wheel, turn “OFF” the Bench Grinder and
let the grinding wheel come to a complete stop. 

7.

Inspect the grinding wheel for any damage! 

8.

The grinding wheel may now be slightly smaller in
diameter after dressing. Readjust the tool rests and
spark arrestors to maintain a 1/16” clearance to the
grinding wheel. 

C

A

B

Summary of Contents for 152.22018

Page 1: ... 60179 U S A Part No OR94750 CAUTION FOR YOUR OWN SAFETY Read and follow all of the Safety and Operating Instructions before Operating this Bench Grinder C US Español pg 19 Customer Helpline 1 800 897 7709 Please have your Model No and Serial No available 10 in Wheel 1 Horsepower continuous duty 1725 R P M no load speed 10 in BENCH GRINDER Model No 152 220600 ...

Page 2: ...er Motor Continuous duty HP 3 4 Volts 120 Hertz 60 RPM 3450 R P M no load speed Grinding Wheel Size 8 diameter x 1 face x 1 bore Grinding Wheel Grit 60 120 Shaft diameter 5 8 diameter Arbor Bushing 1 diameter x 1 face by 5 8 bore Lamp 120V 40 watt Type A or smaller bulb Medium Base bulb not included Tool Rests Left and Right Drill bit sharpening plate Right only Eye Shield Assemblies Clear Lexan L...

Page 3: ...loose clothing gloves neckties or jewelry These items can get caught in the machine during operations and pull the operator into the moving parts The user must wear a protective cover on their hair if the hair is long to prevent it from contacting any moving parts 9 ALWAYS WEAR EYE PROTECTION Any power tool can throw debris into the eyes during opera tions which could cause severe and permanent ey...

Page 4: ... WITH CARE Always keep tools clean and in good working order Keep all blades and tool bits sharp 21 EACH AND EVERY TIME CHECK FOR DAMAGED PARTS PRIOR TO USING THE TOOL Carefully check all guards to see that they operate properly are not damaged and perform their intended func tions Check for alignment binding or breaking of moving parts A guard or other part that is damaged should be immediately r...

Page 5: ...grounding instructions or if you are not sure the tool is properly grounded Fig A This tool is intended for use on a circuit that has an electrical receptacle as shown in FIGURE A FIGURE A shows a 3 wire electrical plug and electrical receptacle that has a grounding conductor If a properly grounded electrical receptacle is not available an adapter as shown in FIGURE B can be used to temporarily co...

Page 6: ...fety Goggles are available at Sears Retail Stores Keep your thumbs and fingers away from the grinding wheels 1 ALWAYS USE THE EYE SHIELDS AND WHEEL GUARDS provided with the grinder 2 REPLACE A CRACKED OR DAMAGED GRIND ING WHEEL IMMEDIATELY A damaged wheel can discharge debris at a high velocity towards the operator Carefully handle the grinding wheels since they are abrasive Prior to replacing a g...

Page 7: ...are the items to Fig C verify that all items are accounted for before discarding the shipping box If any parts are missing do not attempt to plug in the power cord and turn ON the Bench Grinder The WARNING Fig C Bench Grinder can only be turned ON after all the parts have been obtained and installed correctly The following items are to be provided in the shipping box A Grinder B Quench tray C Whee...

Page 8: ...eing ground Adjustable to provide angled surfaces 10 A GRINDING WHEEL 120 GRIT Used to remove light material from workpiece 10 B GRINDING WHEEL 60 GRIT Used to remove heavy material from workpiece 11 ON OFF SWITCH Used to turn ON and turn OFF the grinder 12 WHEEL DRESSER Used to clean and smooth surface of the 8 Grinding Wheel not shown 13 QUENCH TRAY Used to cool workpiece after grinding 14 MOUNT...

Page 9: ... Right Side Tool Rest Support Drill Bit Sharpening Plate M8 Flat Washer qty 6 M8 x 12mm Hex head screw qty 4 Adjustment Knob qty 2 2 Assemble the Tool Rest Supports A to the inside surface of the Wheel Covers B with the flat wash ers C and hex head screws D as shown See Fig D 3 Assemble the Tool Rests E to the Supports F with the flat washers G and Adjustment Knobs H as shown See Fig E Fig E Fig D...

Page 10: ...ed it will have the ability to move or tip over during grinding operations and possibly cause the operator s fingers to contact the grinding wheels WARNING EYE SHIELDS Fig G 1 Remove both Eye Shield Assemblies from the plas tic bags and check to see that you have the follow ing Eyeshield qty 2 Lock Knob qty 2 Spacer qty 2 M6 Flat washer qty 2 M6 x 80mm carriage head screw qty 2 2 Assemble the Eyes...

Page 11: ...ht housing will remain hot for a few minutes after turning it OFF 11 Avoid contact with housing until it is cool Unplug the Bench Grinder from the power source USING THE WHEEL DRESSER Fig J Fig J The Wheel Dresser is to be used on the grinding wheels It will remove buildup of material on the grind ing wheel remove imperfections and make the corners of the grinding wheel square See Fig J 1 Loosen t...

Page 12: ...ith an open end wrench 7 Remove the Outer Wheel Flange I and then remove the abrasive wheel from the arbor shaft J The Arbor Bushing K should be saved for future use if the replacement wheel does not use this bushing 8 CAUTION The new abrasive wheel to be put on the Bench Grinder must have a higher R P M rating than the Bench Grinder The label on the side of the abrasive wheels must stay on DO NOT...

Page 13: ...al receptacle before making any adjustments PROBLEM LIKELY CAUSE S SOLUTION Motor does 1 Machine not plugged in 1 Plug power cord into electrical receptacle not run 2 Power switch in OFF position 2 Lift switch to ON position 3 Power cord is faulty 3 Return to Sears Service Center 4 Fuse or circuit breaker are open 4 Overloaded electrical circuit 5 Damaged motor 5 Return to Sears Service Center Mot...

Page 14: ...5 16 FLAT WASHER 1 56B OR90155 KNOB 5 16 18 1 56C OR90311 M8 FLAT WASHER 2 56D OR90248 M8 LOCK WASHER 2 56E OR93917 M8 x 20mm HEX HEAD SCREW 2 57 OR94748 RIGHT TOOL REST ASSY CONST OF REF 58 TO REF 60E 1 58 OR90191 RIGHT TOOL REST SUPPORT 1 59 OR90192 RIGHT TOOL REST 1 60A OR90155 KNOB 5 16 18 1 60B OR90625 5 16 FLAT WASHER 1 60C OR93917 M8 x 20mm HEX HEAD SCREW 2 60D OR90248 M8 LOCK WASHER 2 60E ...

Page 15: ...15 8 IN PROFESSIONAL BENCH GRINDER PARTS LIST MODEL NO 152 220180 ...

Page 16: ...A OR90625 5 16 FLAT WASHER 1 56B OR90155 KNOB 5 16 18 1 56C OR90311 M8 FLAT WASHER 2 56D OR90248 M8 LOCK WASHER 2 56E OR93917 M8 x 20mm HEX HEAD SCREW 2 57 OR94748 RIGHT TOOL REST ASSY CONST OF REF 58 TO REF 60E 1 58 OR90191 RIGHT TOOL REST SUPPORT 1 59 OR90192 RIGHT TOOL REST 1 60A OR90155 KNOB 5 16 18 1 60B OR90625 5 16 FLAT WASHER 1 60C OR93917 M8 x 20mm HEX HEAD SCREW 2 60D OR90248 M8 LOCK WAS...

Page 17: ...17 10 IN PROFESSIONAL BENCH GRINDER PARTS LIST MODEL NO 152 220600 ...

Page 18: ...18 ...

Page 19: ...l installation of home appliances and items like garage door openers and water heaters 1 800 4 MY HOME 1 800 469 4663 Call anytime day or night U S A and Canada www sears com www sears ca Our Home For repair of carry in items like vacuums lawn equipment and electronics call or go on line for the location of your nearest Sears Parts Repair Center 1 800 488 1222 Call anytime day or night U S A only ...

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