Craftsman 137.186290 Operator'S Manual Download Page 4 | Manualshive

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Summary of Contents for 137.186290

Page 1: ...g Instructions 0 Safety Instructions 0 Installation 0 Operation 0 Maintenance 0 Parts List Customer Help Line For Technical Support 1 800 843 1682 Sears Parts Repair Center 1 800 488 1222 Sears Brands Management Corporation Hoffman Estates IL 60179 USA See the full line of Craftsman e products at craftsman corn Click on the Craftsman Club e link and join today Part No 137186290001 Printed in Taiwa...

Page 2: ...tsman com This warranty does not cover the blade which is an expendable part that can wear out from normal use within the warranty period This warranty gives you specific legal rights and you may also have other rights which vary from state to state Sears Brands Management Corporation Hoffman Estates IL 60179 _k WARNING Some dust created by power sanding sawing grinding drilling and other construc...

Page 3: ... 1 4 in 45 Miter and 45 Bevel Left 2 3 16 in x 8 3 4 in 45 Miter and 45 Bevel Right 1 9 16 in x 8 3 4 in Crown Moulding Nested 6 5 8 in Base Moulding Against Fence 4 1 4 in i i_ WARNING i To avoid electrical hazards fire hazards or damage to the tool use proper circuit protection This tool is wired at the factory for 110 120 Volt operation It must be connected to a 110 120 Volt 15 Ampere time dela...

Page 4: ... S MANUAL To reduce the risk of injury user and all bystanders must read and understand Operator s manual before using this product KEEP HANDS AWAY FROM BLADE Failure to keep your hands away from the blade will result in serious personal injury SUPPORT AND CLAMP WORK A DANGER i i_ WARNING 1 IA CAUTION DANGER indicates an imminently hazardous situation which if not avoided will result in death or s...

Page 5: ... designed 9 USE THE RIGHT TOOL Do not force the tool or an attachment to do a job for which it was not designed 10 USE PROPER EXTENSION CORDS Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw An undersized cord will result in a drop in line voltage and in loss of power which will cause the too...

Page 6: ...ol is tipped or if the cutting tool is unintentionally contacted 19 CHECK FOR DAMAGED PARTS Before further use of the tool a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its op...

Page 7: ...e table is positioned in one of the positive stops 9 BE SURE both the blade and the collar are clean and the arbor bolt is tightened securely 10 USE only blade collars specified for your saw 11 NEVER use blades larger in diameter than 12 inches 12 NEVER apply lubricants to the blade when it is running 13 ALWAYS check the blade for cracks or damage before operation Replace a cracked or damaged blad...

Page 8: ... return to its normal position or hangs up adjust or repair it immediately Be alert at all times especially during repetitive monotonous operations Don t be lulled into carelessness due to a false sense of security Blades are extremely unforgiving Clean the lower guard frequently to help visibility and movement Unplug before adjustment or cleaning 31 Abrasive cut off wheels should not be used on m...

Page 9: ...only one way If the plug does not fit fully in the outlet reverse the plug If it still does not fit contact a qualified electrician to install the proper outlet Do not change the plug in any way _k WARNING Double insulation does not take the place of normal safety precautions when operating this tool To avoid electrocution 1 Use only identical replacement parts when servicing a tool with double in...

Page 10: ... line voltage resulting in loss of power and overheating The table below shows the correct size to use depending on cord length and nameplate ampere rating If in doubt use the next heavier gauge The smaller the gauge number the heavier the cord Be sure your extension cord is properly wired and in good condition Always replace a damaged extension cord or have it repaired by a qualified person befor...

Page 11: ...Do not operate the saw without the proper saw blade guard in place Carbide is a very hard but brittle material Care should be taken while mounting using and storing carbide tipped blades to prevent accidental damage Slight shocks such as striking the tip while handling can seriously damage the blade Foreign objects in the workpiece such as wire or nails can also cause tips to crack or break off Be...

Page 12: ...iver Combination Square COMBINATION SQUARE MUST BE TRUE Should not gap or overlap when square is flipped over see dotted figure Draw light line on board along this edge Straight edge or a 3 4 in board this edge must be perfectly straight Should not gap or overlap when square flipped over see dotted figure ...

Page 13: ...w on a secure stationary work surface 3 Separate all parts from the packing material Check each one with the illustration to make certain all items are accounted for before discarding any packing material l_ WARNING 1 If any part is missing or damaged do not attempt to assemble the miter saw or plug in the power cord until the missing or damaged part is correctly replaced To avoid electric shock u...

Page 14: ...Handle Blade Guard MiterHandle Stop LeftTableExtension Table Up front Bevel LockHandle Positive Stop Locking Lever Safety Lock off Button LaserTracGuide Blade BeltCover LockStopLatch SlideCarriage LockKnob BevelScale _Bevel Detent Pin Mounting Base RightExtension TableInse Table Positive Miter Quick cam MiterLockDetents Extension Table LockKnob ...

Page 15: ... thesizeofthewire needed inyourextension cord requirements ofANSIZ 87 1 USA or CSAZ94 3 M88 Canada FACESHIELD Animpact resistant shieldthathelpstoprotect yourface fromchips sparks smalldebris Should onlybeusedinconjunction with additional eyeprotection FENCE Helps to keep theworkpiece frommoving whensawing Scaled to assist withaccurate cutting GUARD Protective devise thatforms abarrier between a h...

Page 16: ...ed by a spinning object in one minute WRENCH STORAGE Convenient storage to prevent misplacing the blade wrench WOODWORKING TERMS ARBOR The shaft on which a blade is mounted BEVEL CUT An angle cut made through the face of the workpiece COMPOUND CUT An angled cut to both the edge and face of a board most common use is with crown molding CROSS CUT A cut which runs across the board perpendicular to th...

Page 17: ...ting head should always be locked in the down position 1 Push the cutting head 1 down to the collapsed position 2 Push the lock stop latch 2 into the locking hole 3 iMPORTANT To avoid damage never carry the miter saw by the switch handle the cutting arm or the miter table handle ALWAYS use the designated carrying handles located on the top of the machine Fig B 1 3 2 LOCKING THE CUTTING HEAD FIG B ...

Page 18: ...TY HOLD DOWN CLAMP FIG E F 1 Place the hold down clamp assembly 1 into one of the mounting holes 2 located behind the fence 2 Thread the hold down clamp knob 3 into the hole 2 located at the rear of the saw base 3 Tighten the hold down clamp knob 3 Fig E SAW BLADE WRENCH FIG G For convenient storage and prevention of loss there is a clip 1 located at the rear of the base for storing the blade wren...

Page 19: ... carriage lock knob o To avoid back injury lift the saw by using the designated carrying handles located on the top of the machine When lifting bend at your knees not from your back o Never carry the miter saw by the power cord or by the switch handle Carrying the tool by the power cord could cause damage to the insulation or the wire connections resulting in electric shock or fire o To avoid inju...

Page 20: ...n the lower cover plate screw 1 and the upper cover plate screw 2 using a Phillips screwdriver NOTE Do not remove the two screws 4 Rotate the cover plate 3 and blade guard 4 to expose the arbor bolt 6 Fig M 5 Place the blade wrench over the arbor bolt Fig K Fig J REMOVING AND INSTALLING THE BLADE FIG K L M WARNING I Do not use a blade larger than 12 in in diameter To avoid injury from an accidenta...

Page 21: ...lar must be placed against the blade 3 Place the blade wrench on the arbor bolt 6 4 Press the arbor lock button 5 holding it in firmly while turning the blade counterclockwise When it engages continue to press the arbor lock button in while tightening the arbor bolt securely Fig L 5 Rotate the cover plate 3 back to its original position until the slot in the cover plate engages with the upper cove...

Page 22: ...ro degrees to the table Tighten the bevel lock handle and the four adjustment bolts after alignment is achieved Fig N Bevel Scale Indicators Fig O 1 When the blade is exactly 900 0 to the table loosen the bevel indicator 45 Left Bevel Positive Stop Adjustment Fig P 1 Set the miter angle to zero degrees Fully extend the sliding fence completely to the left then pull the bevel detent pin 2 toward th...

Page 23: ...t accordingly 5 Tilt the cutting arm back to the right and recheck alignment 6 Repeat steps until the blade is 45 to the table Once alignment is achieved tighten the Iocknut 3 to secure the positive stop bolt Fig Q 33 9 Left Right Bevel Adjustment Fig R S 1 Set the miter angle to zero degrees Fully extend both sliding fences 2 Loosen the bevel lock handle and tilt cutting arm to the 33 9 left beve...

Page 24: ...cking lever 2 to align the indicator 3 to the desired degree measurement 3 Lock the table into position by pressing down on the quick cam miter lock 1 Fig T MITER SCALE INDICATOR ADJUSTMENT FIG T 1 Move the table to the 0 positive stop 2 Loosen the screw 4 that holds the indicator with a Phillips screwdriver 3 Adjust the indicator 3 to the 0 mark and retighten screw 4 ADJUSTING FENCE SQUARENESS FI...

Page 25: ... table left or right to the desired angle 3 Release the positive stop locking lever 2 4 Press down on the quick cam miter table lock 1 until it locks the miter table in place NOTE The quick cam miter table lock should lock the table and prevent it from moving If adjustment is needed see next step Adjustment Fig V 1 Press down and lock the miter quick cam table lock 1 2 Using a 13 mm wrench turn th...

Page 26: ...directly through the power lead The saw must be connected to the power source and the laser on off switch must be turned on for the laser line to show Turning Laser Guide On Fig X 1 To turn laser on press on off rocker switch 1 to ON position 2 To turn laser off press on off rocker switch to OFF position Fig X 2 THE LASER BEAM FIG X Y _k WARNING For your own safety never connect the plug to power ...

Page 27: ...sliding it out to match position tighten the two screws o NOTE All the adjustments for the operation of this machine have been completed at the factory The Fig AA laser guide is calibrated and set up to project to the left of the blade Fig Z o CAUTION Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure o CAUTION T...

Page 28: ...the direction of rotation arrow on the guard to the direction arrow on the blade The blade teeth should always point downward at the front of the saw o Tighten the arbor bolt o Tighten the cover plate screw o Check for damaged parts Check for o Alignment of moving parts o Damaged electric cords o Binding of moving parts o Mounting holes o Function of arm return spring and lower guard Push the cutt...

Page 29: ...ell as the specific potential hazards peculiar to this tool To avoid injury from accidental contact with moving parts do not do layout assembly or setup work on the miter saw while any parts are moving Avoid accidental starting make sure the trigger switch is disengaged before plugging the miter saw into a power outlet PLAN YOUR WORK o Use the right tool Don t force a tool or attachment to do a jo...

Page 30: ...spractical USEEXTRA CAUTION WiTHLARGE ORODDSHAPED WORKPIECES o Useextra supports tables sawhorses blocks etc for workpieces large enough to tip o Never use another person as a substitute for a table extension or as an additional support for a workpiece that is longer or wider than the basic miter saw table or to help feed support or pull the workpiece o Do not use this saw to cut small pieces If t...

Page 31: ... the fence to prevent movement toward the blade o With the power switch OFF bring the saw blade down to the workpiece to see the cutting path of the blade o Squeeze trigger switch to start saw o Lower blade into workpiece with a firm downward motion Finishing a cut o Hold the cutting arm in the down position o Release trigger switch and wait for all moving parts to stop before moving your hands an...

Page 32: ... miter saw is equipped with an automatic blade brake When the trigger switch is released the electric blade brake will stop the blade within approximately 6 seconds Fig CC SLiDiNG FENCE FIG DD _ WARNING The sliding fence must be extended to the left when making bevel cuts The sliding fences note three bevel angles where the user must adjust the fences to match the degree of the bevel cut Failure t...

Page 33: ... desired with a miter angle greater than 31 6 Removing 1 Unlock the fence cam locking lever by pushing it out toward the rear of the machine 2 Lift up on the sliding fence to remove it from the saw installing 1 Place the sliding fence onto the miter saw fence 2 Align the nut 1 with the slot 3 slot 2 with bolt 4 in the rear of the fence 3 To lock the sliding fence push the cam locking lever in towa...

Page 34: ...the miter table by lifting up on the miter quick cam table lock 2 2 While raising the positive stop locking lever 3 up grasp the miter handle 4 and rotate the miter table left or right to the desired angle 3 Release the positive stop locking lever 3 and set the miter at the desired angle making sure the lever snaps into place NOTE The lever will only lock into place at one of the ten positive stop...

Page 35: ...bevel lockhandle before making acut COMPOUND CUT FIG II 1 Extending thefencebysliding itouttotherequired location or remove therightsliding fenceif necessary See SLIDING FENCE or REMOVING SLIDING FENCE CHOP CUTTING NARROW BOARDS 90 CROSSCUT FIG JJ 1 Forachopcuttingoperations on smallworkpieces slidethecutting headassembly completely toward therearoftheunitandtighten the carriage lockknob 1 2 Posit...

Page 36: ... KK 1 Unlock the carriage lock knob 1 and allow the cutting head assembly to move freely 2 Set both the desired bevel angle and or the miter angle and lock into position 3 If bevel cutting set both the left and right sliding fences 2 to their proper location 4 Use a hold down clamp to secure the workpiece 5 Grasp the switch handle 3 and pull the carrying handle 4 forward until the center of the sa...

Page 37: ... the stop knob 1 until it touches the stop plate 2 SEE SETTING CUTTING DEPTH on page 25 3 Cut two parallel grooves as shown Fig MM Cut these grooves with saw Fig LL o ROUGH CUTTING A DADO FIG MM 1 Mark lines identifying the width and depth of the desired cut on the workpiece and position it on the table so that the outside edge of the blade will contact the inside edge of the line Use a clamp to s...

Page 38: ...e a blade slot Check for interference between the wood fence and the lower blade guard Adjust if necessary Fig O0 CUTTING BASE MOLDING FIG PP Base moldings and many other moldings can be cut on a compound miter saw The setup of the saw depends on molding characteristics and application as shown Perform practice cuts on scrap material to achieve best results 1 Always make sure moldings rest firmly ...

Page 39: ... as well Bevel Miter Settings Fig QQ k_ iece Miter saw table Fig RR Settings for standard crown molding lying flat on compound miter saw table Inside corner _ x OR Outside corner Compound cut crown moldings NOTE The chart below references a compound cut for crown molding ONLY WHEN THE ANGLE BETWEEN THE WALLS EQUALS 90 Bevel Miter Settings KEY SETTING BEVEL SETTING MITER I I TYPE OF CUT n inside co...

Page 40: ...66 13 32 12 20 11 93 90 31 62 33 86 35 26 30 00 147 10 34 12 93 11 83 11 59 91 31 17 33 53 34 79 29 71 148 I0 01 12 54 11 46 11 24 92 30 73 33 19 34 33 29 42 149 9 69 12 16 11 09 10 89 93 30 30 32 86 33 86 29 13 180 9 37 11 77 10 73 10 55 94 29 86 32 51 33 40 28 83 181 9 05 11 38 10 36 10 20 95 29 43 32 17 32 94 28 54 152 8 73 10 99 10 00 9 85 96 29 00 31 82 32 48 28 24 153 8 41 10 60 9 63 9 50 97...

Page 41: ...ed To inspect or replace brushes first unplug the saw Remove the black plastic cap 1 on the side of the motor 2 Carefully remove the spring loaded cap Then pull out the carbon brush 3 and replace To reassemble reverse the procedure The ears on the metal end of the assembly go in the same hole the carbon part fits into Tighten the cap snugly but do not overtighten Repeat for the carbon brush locate...

Page 42: ...ng into eyes LUBRICATION FIG VV All the motor bearings in this tool are lubricated with a sufficient amount of high grade lubricant for the life of the unit under normal operating conditions therefore no further lubrication is required Lubricate the following as necessary Chop pivot Apply light machine oil to points indicated in illustration Central pivot of plastic guard Use light household oil s...

Page 43: ...ling 3 Arbor bolt loose 4 Brushes cracked damaged etc 5 Other 1 Limit switch failure 2 Brush worn 3 Fuse blown or circuit breaker tripped on home panel 1 Brush worn 2 Other SUGGESTED CORRECTIVE ACTION 1 Inspect clean replace brushes See MAINTENANCE section 2 Use a recommended blade Let cool down See REMOVING OR INSTALLING THE BLADE section 3 Retighten See REMOVING OR INSTALLING THE BLADE section 4...

Page 44: ...uild up 1 Improper operation 2 Dull or warped blade 3 Improper blade size 4 Wood is moving during cut 1 Saw blade not round damaged loose 2 Arbor bolt loose 1 1 1 2 SUGGESTED CORRECTIVE ACTION See ADJUSTMENT Setting Cutting Depth section See OPERATION Miter Angle Adjustment section Vacuum or blow out dust WEAR EYE PROTECTION Contact Sears Service Center Contact Sears Service Center Clean and lubri...

Page 45: ...R RE PAN HD SCREW M6_1 0 12 0KE8 CR RE PAN HD SCREW M6_1 0 60 0KHC CR RE PAN HD SCREW 0KL1 CR RE PAN HD ROUND NECKSCREW M6_1 0 12 0KQX NUT M6_1 0 T 6 0KTK STRAIN RELIEF 0KUW TERMINAL 0S1S COLLAR 0S2B CR RE PAN HD TAPPING SCREW M6_1 0 25 0WVK CLAMP BOLT 145V HEX WASHER HD BOLT M8_1 28 16 2680 LOCATOR PiN 2681 HELIX GEAR 2752 TRADEMARK LABEL 22A4 LOCKING CABLE TiE 23NX GUARD CORD 25YQ CUTTER SHAFT 2...

Page 46: ...Ob 07X8 262U 2QYA 0S B 860K rrl co r 63 0 0 0 C Z o 4 m Or 2BQG 2W4E SQK4 33NZ i 29VVV_2 23NX 8C9 0 13 rrl r Z 0 4 CO 0 _ 0 0 ...

Page 47: ...ABEL 2754 WARNING LABEL 2840 COMPRESSION SPRING 25V2 KNOB 25VA SCREW STOP 25YA LOCKING HANDLE ASSEMBLY 25YG NEEDLE POINTER 25YK SETPLATE 25YV PLATE 25YW PLATE RIGHT 26NH SPECIAL NUT Q ty 2 2 1 2 2 2 1 1 2 2 1 1 4 4 2 1 2 1 6 2 1 3 2 2 2 2 1 1 1 4 I D Description Size Q ty 26NN UPPER TUBE 2 26NS LOCKING ROD 1 27BU TABLE iNSERT 1 27BV TABLE iNSERT 1 27H1 CLAMP CORD 1 27KA ECCENTRIC SPANNER SEAT 1 27...

Page 48: ...12 iN SLiDiNG COMPOUND MITER SAW SCHEMATIC B MODEL NO 137 186290 ...

Page 49: ...BRUSH HOLDER ASSEMBLY 0QQT BRUSH ASSEMBLY 0QRO BRUSH COVER 26PD MOTOR PULLEY 2DW9 WAVE WASHER 2VZH BALL BEARING 2W9R HEX HD SCREW AND WASHER 32EE CR RE PAN HD SCREW WASHER 33CA FRONTHOUSINT 33CF FLOW GUIDE 33G8 FIELD ASSEMBLY 33G9 ARMATURE ASSEMBLY 33N4 MOTOR COVER 36E2 MOTOR REAR COVER Size Q Jy M5 0 8 6 2 M6 1 0 12 1 M5 0 8 12 2 M5 16 25 2 M5 12 60 2 2 2 2 1 1 1 M6 1 0 16 1 M5 0 8 50 4 1 1 1 1 1...

Page 50: ...lution phone support from a Sears representative Think of us as a talking owner s manual Once you purchase the Repair Protection Agreement a simple phone call is all that it takes for you to schedule service You can call anytime day or night or schedule a service appointment online The Repair Protection Agreement is a risk free purchase If you cancel for any reason during the product warranty peri...

Page 51: ......

Page 52: ...anuals that you need to do it yourself For Sears professional installation of home appliances and items like garage door openers and water heaters 1 800 4 MY HOME 1 800 469 4663 Call anytime day or night U S A and Canada TM Registered Trademark Trademark of KCD IP LLC in the United States or Sears Brands LLC in ether countries TM Marca Registrada Marca de FAbrica de KCD IP LLC en Estados Unidos o ...

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