Craftsman 113.197210 Operator'S Manual Download

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Summary of Contents for 113.197210

Page 1: ...TH LEG SET Serial Number Model and serial numbers may be found at the rear of the base You should record both model and serial number in a safe place for future use FOR YOUR SAFETY READ ALL INSTRUCTIONS CAREFULLY 113 197210 CRRFTSMRN 10 INCH ELECTRONIC RADIAL SAW Assembly Operating Repair parts Sold by SEARS ROEBUCK AND CO Chicago IL 60684 U S A Part No SP5250 Printed in U S A ...

Page 2: ...anty gives you specific legal rights and you may also have other rights which vary from state to state SEARS ROEBUCK AND CO DEPT 698 731A Sears Tower Chicago IL 60684 Table of Contents Section Title Page Numbers Safety Information 3 6 Putting Your Saw Together 7 19 Location and Function of Controls 20 23 Alignment of Blade 24 39 Digital Display 40 45 Electrical Connections 46 47 Crosscutting 48 54...

Page 3: ...y injured or killed _lb CAUTION Means that if the safety in formation is not followed someone may be in jured All of the safety information and cutting steps are critical to the safe operation of the radial arm saw Major Hazards 1 Workpiece Kickback Kickback is an uncontrolled grabbing and throwing of the workpiece during ripping If kickback occurs the workpiece can hit you hard enough to cause br...

Page 4: ...the blade violently You can be blinded Wear safety goggles labeled ANSI Z87 1 on the package A can be blinded Wear safety goggles Fig 6 Safety Goggles Safety Sign DANGER Follow the 8 steps listed below to reduce or eliminate the risk of being injured when using the radial arm saw Failure to do so can result in a life threatening injury or death _sscutting and ripping 2 Set blade guard in horizonta...

Page 5: ... the table the saw can tip over Saw Safety 1 Keep guards and anti kickback pawls in place and in working order 2 Check for broken or damaged parts before using saw A damaged guard or other saw part should be checked for alignment bind ing breakage and correct mounting to make sure they are working properly Repair or replace damaged guards or other saw parts 3 Unplug saw before doing maintenance ma...

Page 6: ...ot overtighten the blade the blade collar can be warped Safety Labels on the Radial Arm Saw The following labels are on your radial arm saw Locate read and follow the safety in structions and information contained in these labels 1 Wrong way feed label located on the out feed end of the blade guard DANGER TO AVOID INJURY DO NOT FEED MATERIAL INTO CUTTING TOOL FROM THIS END Fig 7 Wrong Way Feed Lab...

Page 7: ...umber Follow ONLY instructions that are meant for your model saw Both models work in the same way once they are put together _1_ WARNING Plugging the saw in during assembly can result in electrical shock or your fingers hand or arm be ing cut off from blade contact Do not plug in the saw at any time during as sembly The saw should only be plugged in when it is to be used Unpacking Set up Both Mode...

Page 8: ...L WRENCH Fig 12 Tools Required F L G _ 1 Fig 11 Parts for Model 113 197250 2 Identify the large parts of your saw before beginning each section Your task will be easier if you are familiar with these parts 3 Identify the tools required for assembly Make sure that you have all of the tools you wild need Figure 12 4 Open the loose parts bags and sort the contents into piles on the floor or table Thi...

Page 9: ... Cup Point Set Screw 1 4 20 x 7 8 1 AQ Pan Hd Screw Ty T 1 4 20 x 1 3 4 1 AR U Clip 1 4 20 1 AS Pan Hd Screw 6 10 x 1 2 2 AT Pan Hd Screw Ty T 6 32 x 3 8 2 AU Pan Hd Screw 10 10 x 1 2 4 AV Magnetic Catch 1 AW Door Hinge 2 AX Yoke Plug 1 AY Switch Key 1 AZ Battery 1 BA Pan Hd Screw 10 32 x 1 2 1 BB Battery Cover 1 BC External Lockwasher 10 1 BD Handwheel 1 BE Arbor Wrenches 2 BF Casters 2 BG Hex Bu...

Page 10: ...g 4 CI Hex Bushing 1 BG 10 BY CE CG CB cc CH Information BOTH MODELS Cl 1 If you are missing any part while putting your saw together do not continue assembly Contact your Sears Service Center or Retail Store and get the missing part before continu ing assembly or trying to use the saw Complete parts lists are located at the end of this manual Use these lists to identify the number of any missing ...

Page 11: ...h matches a flat area on the elevation shaft 4 Align the two above flat areas and attach the handwheel using a screw and lockwasher Handwheel Rg 13A Sm Fig 13B Screw External Lockwasher and Hex Bushing Mounting the Motor BOTH MODELS _Ib WARNING Plugging the saw in during assembly can result in electrical shock or your fingers hand or arm being cut off from blade contact Do not plug in the saw at a...

Page 12: ...he bevel lock and the left side of the yoke unlock the bevel lock and loosen the locknut on the motor pivot support Then go to step 10 and repeat 13 Repeat steps 10 11 until the bevel lock will not touch the left side of the yoke and the gap is not more than 1 16 inch 14 I _k the bevel lock 15 Snap the yoke plug into place The yoke plug is in the loose parts bag Beginning the Cabinet MODEL 113 197...

Page 13: ...eels on the shelf and shelf stiffener Since the shelf is upside down the wheels will point up Line up four holes on each side Figure 16 7 Put truss head bolts through the holes on each side Put a lockwasher and hex nut on each bolt and tighten using a 7 16 inch wrench or socket Spacer _und_H_ i One Larger Hole Fig 18 Right Side Panel Shaped Slot 11 Put two truss head bolts through right side panel...

Page 14: ... 7 16 inch wrench or socket Figure 20 Note It is sometimes difficult to get bolts through these three holes You may need to use a Phillips screwdriver to help shift the parts into place 19 Repeat steps 17 18 with the left side panel and the left side of the shelJ 20 Turn the cabinet right side up Attach the skirts to the top of the side panels with one on the front of the cabinet and the other on ...

Page 15: ...feet through the holes in the bottom of the side panels at the four corners of the shelf 31 Put another hex nut on each of the leveling feet and hand tighten until they are against the side panels _lb WARNING Saw blade can roll for ward toward you if the leveling feet are not correctly adjusted Workpiece or saw can move unexpectedly if cabinet rocks Fingers hand or arm can be cut off from blade co...

Page 16: ...ews Tighten with a Phillips screwdriver Figure 28 Magnetic Catch Magnetic Stop Plate Fig 25 Parts for Door Assembly 1 Put a magnetic catch on the inside edge of the door Figure26 2 Fasten using two pan head screws Tighten with a Phillips screwdriver Figure 26 27 Door 1 d Magnetic Catch Fig 28 Plastite Screw 4 Attach a magnetic stop plate to the two small holes on the side of the front support usin...

Page 17: ...ad Bolt saw II Cabine__jj kockwasher _ Hex Nut 1o Cabinet Top View _ 2 Put a hex nut on each of the levering feet Put the levering feet through the holes in the bottom of the J7oor leveler support bracket 3 Put another hex nut on each of the leverng feet and hand tighten until they are against the leg Fig 31 3 Check all the nuts holding the cabinet together and tighten them using a 7 16 inch wrenc...

Page 18: ...russ head bolts lockwashers and nuts see Fig 12 to mount the two rear legs to the basicsaw assembly Make sure that the four holes in each corner of the saw line up with four holes in the top of each leg Finger tighten nuts at this time 4 Mount the two front legs to the basic saw assembly using truss head bolts lockwashers and nuts However only put bolts through the sides of the saw assembly not th...

Page 19: ...the leveling feet raise the front of the saw slightly higher than the rear and if the leg set does not rock go to step 13 or If the leveling feet do not raise the front of the saw slightly higher than the rear go to step 8 or If the leg set rocks go to step 8 2 Loosen the bottom hex nut on the desired leveling foot using a 9 16 inch wrench 3 Loosen the top nut by hand 4 Adjust the lower nut with t...

Page 20: ...Figure 46 Fig 46 On Off Switch 113 197250 _1_ WARNING The saw can start ac cidentally or be used by children and others when the yellow key is left in the red switch Always remove the yellow key when the saw is off and keep it out of the reach and sight of children WARNING The saw will start im mediately when the power comes back on after a blackout if the red switch is left on Always turn the swi...

Page 21: ...you unlock the bevel lock Fig 47 Miter Lock Unlocked To lock the miter lock push the lock to the left Figure 48 Fig 49 Bevel Lock Unlocked To lock the bevel lock move the lock to the left Figure 50 Fig 48 Miter Lock Locked There are three pre set miter angles at 45 0 and 45 You will feel the radial arm snap into position at these miter angles To unlock the arm when it is in one of these posi tions...

Page 22: ...2 Swivel Lock Locked The crosscut in rip and out rip positions of tile blade are pre set positions To unlock tile swivel lock when the motor is in one of these positions stand facing the saw handle pull the swivel lock all the way toward you and turn the motor as you hold the lock in this position Rip Lock The rip lock is used to hold the motor and blade at a fixed position along the radial arm It...

Page 23: ...the handwheel moves the arm 16 inch The handle can be folded in by squeezing the red plastic ears with your thumb and index finger while pushing the handle in All Controls Always lock the miter swivel and bevel locks before making a cut on your radial arm saw When ripping the rip lock must also be lock ed When crosscutting the rip lock should be locked before and after each cut when the saw is in ...

Page 24: ...e that the blade and blade guard are removed from the arbor shaft before begin ning to align your saw Do not install the blade or blade guard until you are instructed to do so Adjusting Elevation The goal of this adjustment is to make up ward and downward movement of the radial arm smooth and firm If the column that sup ports the arm is too tight it will be difficult to move the arm up and down an...

Page 25: ...kly You can be cut or injured if the arbor shaft hits you Hold the motor when you unlock the bevel lock 6 Turn the motor until the arbor shaft is pointing straight down toward the saw Figure 60 Arbor Wrench Rear Bolt Fig 60 7 Lock the bevel lock to hold the motor in this position 8 Unlock the miter lock and move the arm to the left as far as it will go about 50 miter 9 Unlock the rip lock and move...

Page 26: ...upport Slide the rear end of the table sup port up or down when the arbor shaft is over the rear bolt see step 16 19 Move the arbor shaft over all four points again 20 Place the arbor wrench over each point and make sure that the arbor shaft just tou ches the wrench The wrench should slide back and forth with slight contact 2 If the arbor shaft just touches the arbor wrench at each point go to the...

Page 27: ...g hole Do not tighten Figures 67 68 3 Slide a U clip onto the center channel of the saw as shown Figure 65 66 U Clip Fig 65 Fig 66 U Clip Fig 68 Cup Point Set Screw 6 Put a washer in each of the mounting holes Figures 67 69 Q Fig 69 Washer for Mounting Holes 7 Start a pan head machh_e screw through the center mounting hole Do not tighten Figures 67 70 4 Place the front table on the saw so that the...

Page 28: ...t off from blade contact Do not plug in the saw at any time during alignment The saw should only be plugged in when it is to be used Fig 72 10 If there is a gap larger than 1 32 inch go to step l 1 or If there is a gap less than 1 32 inch or no gap at all tighten the leveling screw and the cen ter mounting screw Do not overtighten Then go to step 12 11 If the gap is at the center of the table tigh...

Page 29: ...the top left screw to move the arm to the right Then tighten the top right screw to meet the column Go to step 13 3 I Four Socket Head Screws 13 Move the motor back and forth along the radial arm Repeat step 12 until the motor arbor just touches the square at all points Then go to step 14 14 Tighten the bottom screws in the front of the column support switching from right to left several times so ...

Page 30: ... place in rectangular shaped hole at back of table support 1 Position the ripfence next to the front table as shown 2 Next drop in the table spacer and then the rear table Rear Table Rip Front Table Spacer Fence Table 1 In L 1 r Fig 76 Mounting Table Clamps The following parts are used in mounting the table clamps A Thumbscrews 2 B Square Nuts 2 C Cup Washer 2 D Clamp Bracket 2 30 5 Repeat steps 1...

Page 31: ...are is against the blade surface and not the set of a tooth Figure 80 Framir Squ_ 6 urn the blade with your hand several times and check to see if the square is flush with the blade 7 If the square is flush with the blade after each rotation no change is needed Figure 81 Go to the next section or If there is a gap between the square and the blade after any rotation Figure 81 go to step 8 Note Saw ...

Page 32: ...t the blade as before Make sure the square is against the surface of the blade and not the set of a tooth 19 Turn the blade with your hand several times and check to see if the square is flush with the blade 20 If the square is flush with the blade after each rotation go to the next section or If there is a gap between the square and the blade after any rotation go back to step 8 and repeat Squari...

Page 33: ...r safety gog gles when using a hex L wrench with pliers Fig 86 8 Hold the square in place and turn the motor until the square is flush with the blade 9 Hold the saw handle tightly and lock the swivel lock 10 Check the square to make sure it is still flush with the blade 11 Tighten the four screws under the yoke using a 3 16 inch hex L wrench 12 Place the framing square with the long edge against b...

Page 34: ...e is against the surface of the blade and not on the set of a tooth Figure 88 4 Turn the blade with your hand several times and check to see if the square is flush with the blade 5 If the square is flush with the blade after each rotation Figure 89 go to step 11 or If there is a gap between the square and the blade after any rotation Figure 89 go to step 6 1 Table Fence Wrong Wrong Tael Fig 89 6 L...

Page 35: ...o step 16 or If you cannot keep the carriage bearings from turning while the motor moves go to step 22 16 Wipe the V shaped groove in each car riage bearing and the track they ride on with a cloth to remove sawdust and other debris Oil if necessary 17 Loosen the hex nut on the carriage bear ing that was loose Use a 9 16 inch wrench to hold the bolt and a 1 2 inch wrench to loosen the nut 18 Turn t...

Page 36: ...quickly You can be cut or injured if the blade hits you Hold the motor when you unlock the bevel lock 4 Lock the bevel lock rip lock and swivel lock 5 Place the corner of the framing square against the fence so that the long edge is on the table under the blade and the short edge is sticking up in the air Make sure that the long edge is perpendicular to the fence Figure 94 7 Turn the blade with yo...

Page 37: ...7 If the square is flush with the blade after each rotation go to step 18 or If there is a gap between the square and the blade go back to step 9 and repeat Motor Support Capscrews Fig 96 1 Hold the square in place and lift or lower the bottom side of the motor support until the square is flush with the blade 12 Hold the motor firmly and lock the bevel lock 13 Check the square to make sure that it...

Page 38: ... the motor and the fence Figure 99 Guard Clamp Screw Fig 97 Metal Plate 2 Place the guard over the blade You will feel the guard fall into place when the ridge on the inside of the guard slides into the slot on the motor Figure 98 Guard q _ _ _ Fig 98 Fig 99 In rip Position 6 Lock the swivel lock 7 Lower the radial arm until the blade is just above the table 8 Unlock the rip lock and move the moto...

Page 39: ...lade 15 Tighten both nuts using a 1 2 inch wrench Do not move the spreader as you tighten these nuts 16 Check the blade and spreader again to make sure that they are both against the fence If not go back to step 13 and repeat 17 Once the blade and spreader are in line raise the spreader up to the guard and tighten the wing screw to hold it in place 18 Unlock the rip lock 19 Pull the motor forward ...

Page 40: ...button displays the height of the blade The 0 display is usually set with the blade just touching the table A positive dis play shows the distance the blade has been raised above 0 A negative display shows the distance the blade has been lowered below II011 MITER This button displays the miter angle The 0 display is usually set with the arm per pendicular to the fence A positive display shows the ...

Page 41: ...ut in place go to step 6 or If the display does not show anything go to step 4 4 Remove the battery Put it back in and check the display again or Remove the batter Wipe off the battery con tacts Put the battery back in and check the display again or Remove the battery Replace it with a new one Check the display again 2 Push in and slightly upward on the batter then pull out The battery is held in ...

Page 42: ...ar arm cover 16 Unlock the miter lock 17 Move the arm to the right until it snaps into the 45 miter position 18 Lock the miter lock 19 Loosen the mounting screws on the miter encoder until the encoder will slide to the right and left Figure 104 20 Slide the encoder slightly until the digital display says i MIT You may need to tap on the encoder to move it but do not force it or hit it hard 21 Tigh...

Page 43: ...t at one or more of these points go to step 15 15 Unlock the bevel lock 16 Move the motor to the 45 bevel position 17 Lock the bevel lock 18 Loosen the two aligning screws on the bevel encoder until the encoder will slide from right to left Figure 105 Aligning Screws Motor Support Bevel Encoder Yoke Casting 8 Lock the bevel lock 9 The display should say I 10 Unlock the bevel lock 11 Move the motor...

Page 44: ... inches elevation 2 Turn the motor to the in rip position with the blade between the motor and the fence 3 Lock the swivel lock 4 Unlock the table locks and put the fence between the front table and the spacer You may set the 0 reference points in this position or any other position you choose 1 Put the blade in the position you have chosen to be the zero reference point 2 Push the MITER button 3 ...

Page 45: ...ush the RIP button again Then go to step 11 11 Push the REF SETbutton 12 If the display says J I t o P _ I_ 2 Turn the motor to the out rip position with the motor between the blade and the fence 3 Lock the swivel lock 4 Unlock the table locks and move the fence behind the spacer and rear table Figure 119 5 Lock the table locks 13 Push the REF SET button again The display will say O RiP 6 Unlock t...

Page 46: ...ly Grounded Outlet Fig 107 Plug forLess Than 150V Your saw must be properly grounded Not all outlets are properly grounded If you are not sure that your outlet is properly grounded have it checked by a qualified electrician WARNING If not properly grounded this power tool can cause electrical shock particularly when used in damp locations _I WARNING If an electrical shock oc curs your reaction to ...

Page 47: ...dapter Extension Cords The use of any extension cord will cause some loss of power Use the following table to determine the minimum wire size A W G extension cord Use only 3 wire ex tension cords which have 3 prong grounding type plugs and 3 pole receptacles which ac cept the tool s plug Length of Conductor Wire sizes Required American Wire Gage No 120V Lines 0 25 feet No 14 26 50 feet No 12 51 10...

Page 48: ...ugh the workpiece Cuts are usually made across the grain of the workpiece Types of Crosscuts The basic types of crosscuts are shown below Notice the hand and body position in each Fig 109 Straight Crosscut Fig 111 Bevel Crosscut Fig 112 Compound Crosscut Fig 10 Miter Crosscut Miter Straight Fig 113 Basic Crosscuts Bevel Compound 48 ...

Page 49: ...ath of the saw blade Keep hand holding the workpiece in view at all times 5 The blade can come completely off table edge beyond the 30 left miter position Fingers hands arms or legs can be cut off Use the right miter posi tion whenever possible to make miter crosscuts 6 The blade continues to turn for about 12 seconds after the saw is turned off Wait for the blade to stop before reaching for the w...

Page 50: ...ence and workpiece by about 1 8 inch The Blade Guard 13 The blade will try to pull itself through the workpiece Be prepared to hold the saw handle back to keep the saw blade from coming toward you 14 Lock rip lock after every crosscut or else the blade will suddenly come toward you when you lower it to make a crosscut provides protection from contact with the upper half of the blade helps keep the...

Page 51: ...ch Swivel rip miter bevel and table locks locked Read and follow instructions for the type of crosscut you want to do Cutting Table and Fence Kerfs You will need to cut a new table kerf shal low cut and fence kerf slot left in the fence from sawing through it with the blade each time a new cutting angle is used The table kerf lets the blade cut all the way through a workpiece Fig 115 Table and Fen...

Page 52: ...Safety Goggles Safety Sign 7 Insert yellow key into the red switch 8 Grasp saw handle and hold your forearm in line with the saw handle as shown below Pawl Fig 118 Crosscut Blade Guard and Body Position k mLWARNING Saw blade can sudden ly come toward you when turned on Fingers hand or arm can be cut off Keep one hand on the saw handle at all times 9 Turn the saw on 10 Lower the saw arm slowly unti...

Page 53: ... C A l Fig 119 Fence Position for Crosscut 2 Push the saw to the rearmost position be hind the fence 3 Lower the blade into but not touching the table kerf 4 Adjust the height of the anti kickback pawls to clear top of fence and workpieee by about 1 8 inch The pawls and spreader help provide protection from the leading edge of blade 5 Plug saw into grounded outlet 6 Put on safety goggles 7 Place t...

Page 54: ... yellow key form red switch 10 Insert yellow key into red switch 11 Turn saw on Ok A WARNING Saw blade can be pulled into or over fingers or hand Fingers or hand can be cut off Keep hand holding the workpiece at least 8 inches to the left of and out of the path of the saw blade Keep hand in view at all times Repetitive Crosscuts To make repetitive crosscuts 1 Use two pieces of 1 inch by 2 by 2 inc...

Page 55: ...or Ripping Always set up the saw blade so the widest part of the workpiece is between the blade and the fence For example if you want to take 1 inch off an 11 inch wide workpiece set the saw blade 10 inches from the fence Do not rip 1 inch off an 11 inch workpiece by set ting the saw blade 1 inch from the fence AiikWARNIN_ If the blade is set between 2 inches and 6 inches from the fence hands will...

Page 56: ...f the most common and the most dangerous mistakes people make is to reach for the workpiece at the out feed side of the saw DON T The workpiece could kickback as you reach for touch or try to pull the workpiece through the blade You can lose your fingers hand or arm The blade guard does NOT provide complete protection at outfeed end of the saw Do not reach for the workpiece at outfeed end of the s...

Page 57: ...ften have a harder and more slippery surface than wood the anti kickback pawls may not stop a kickback Place finished side of workpiece down roughest side of workpiece up Make anti kickback pawls and spreader adjustments Stand out of the path of workpiece Wrong Way Feed Blade Contact Fingers hand or arm can be cut off Feed from infeed end of saw Wrong Way Feed Workpiece impact can kill others Feed...

Page 58: ...the workpiece from lifting or fluttering during ripping helps catch or deflect workpiece chips or pieces of the blade The Anti Kickback Pawls help reduce kickback by grabbing into and holding the workpiece act as a barrier to provide some protection from blade contact The Spreader helps keep lhe kerf of the workpiece open which helps prevent the blade from being pinched and causing workpiece kickb...

Page 59: ...ke the rip kerr at least 1 8 inch deep to keep the saw blade from rising up on top of workpieces and violently throwing them 10 Turn saw off and remove yellow key 11 Unplug saw at the end of cutting session Adjustments for Ripping _1_ DANGER You will need to make blade guard anti kickback pawls and spreader adjustments before making a rip cut Blade Guard Adjustments 1 Unplug saw and remove yellow ...

Page 60: ...e blade Fingers and hand can be cut off Use a push stick Fig 131 Anti kickback Paw Position 4 Tighten wing screw 5 Go to the infeed end of the saw blade 6 Push the workpiece a few inches in the direction of the cut and then pull the workpiece back toward you The pawls should have grabbed the wood and stopped the kickback motion by grabbing into the workpiece If they did not repeat adjust ments unt...

Page 61: ...RNING Even when all steps to reduce kickback are taken the workpiece can still kickback You or others in the area can be hit hard enough to cause broken bones or inter nal organ injury Stand out of the line of the saw blade and workpiece Fig 132 Hand and Body Position for Making an In Rip Cut 10 Position your body at the infeed end of the saw blade Start and complete the cut from that same side 11...

Page 62: ... 16 of an inch wide 3 To avoid excessive load on the motor never cut a 13 16 inch wide dado deeper than 1 8 inch in one pass 4 When installing the dado on the arbor al ways install the inside loose collar first to en sure good arbor nut engagement Make sure the arbor nut is snug Install the arbor nut directly against the outside of the dado Molding 1 Instructions for using the molding head are pro...

Page 63: ...eter or smaller Use for drilling only wood or plas tic because the speed is not high enough for other types of materials Follow all steps outlined on motor label as shown below DANGER Fig 134 Edging Label Accessory Safety 1 For your safety use only recommended ac cessories Use of any other accessories may increase the risk of injury See Recom mended Accessory section of manual 2 Use of grinding wh...

Page 64: ...piece higher than your current fence To make a new fence 1 Use 3 4 inch knot free lumber Do not use particle board or other composite material be cause they are not strong enough 2 Cut lumber to a length equal to the length of the table and to a width more than half the height of the workpiece being cut but never less than 3 4 inch Push Stick Push sticks are used during ripping when the blade is p...

Page 65: ...es long by 2 1 4 inches wide 5 Glue the two 3 4 inch plywood pieces to gether so that they line up square flush on an edge 6 Glue the 3 8 inch plywood piece at right angle to and flush against the 2 1 4 inch wide 3 4 inch plywood 7 Reinforce with nails 2 1 4 314 Plywood This Face and This Edge Must Be Parallel 318 Plywood 1 Note All Dimensions in Inches _5 1 Fig 38 Auxiliary Fence Dimensions Push ...

Page 66: ...ly and are each 4 3 4 inches _ i_ i_i_ _ i_ Fig 140 Way to Use Auxiliary Fence Push Block 66 Auxiliary Fence for Edging Make an auxiliary fence for edging before doing edging with the arm at 0 miter position when existing ones have been damaged To make a fence for edging 1 Use 3 4 inch solid knot free lumber 2 Chat to the dimensions shown Auxiliary Fence Spacer Table Rear Table e Front Table ll 1 ...

Page 67: ...30 angle then rip to make the kerfs 4 Do not clamp the featherboard against the cut off part of the workpiece Fig 144 Way to Use a Featherboard Attaching Auxiliary Board to Crooked Workpiece If the workpiece you want to rip cut does not have a straight edge attach an auxiliary board to the workpiece 1 Place irregular side of workpiece against fence 5_ 4 1 2 Note All Dimensions in Inches Fig 143 Fe...

Page 68: ...ssories Shelf Door 3 Drawer Set Books Power Tool Know How Handbook Guards Lower Retractable Guard For 90 Crosscut Only Cat No See Catalog 9 22221 or 9 22222 9 25246 See Catalog See Catalog See Catalog See Catalog See Catalog See Catalog See Catalog See Catalog See Catalog See Catalog See Catalog See Catalog See Catalog See Catalog See Catalog See Catalog See Catalog See Catalog See Catalog 9 22251...

Page 69: ...ng blade _lb WARNING The lower blade guard will not provide any protection if the blade is pulled over your hand or your hand en ters the blade path from the front or rear of the blade Fingers or hand can be cut or cut off Remove the lower blade guard for ALL other types of cuts except repetitive 90 crosscutting Using the lower guard other than for repetitive 90 crosscutting will in crease the ris...

Page 70: ...lot produced by the blade in a non through cut Kickback Uncontrolled throwing of the workpiece during ripping Miter Positioning the saw arm to the right or left of 0 Molding Cut Non through cut which produces a contoured surface on the workpiece Outfeed The end of the saw blade where the rip cut workpiece leaves the saw blade iden tified by presence of pawls Out rip Positioning the motor toward th...

Page 71: ... cuts are made 6 Use the right sawblade for each job and make sure that all blades and cut ting tools are sharp When making a four sided frame 1 Make sure that the top and bottom pieces are exactly the same length 3 Place the same edge of the workpiece against the fence for all cuts Make the first cut at one end of the workpiece then flip the workpiece over and make the second cut from the other e...

Page 72: ... angles at 90 45 0 45 and 90 and three pre set swivel angles at the crosscut in rip and out rip positions When you are moving the arm blade or motor into one of these positions do the following 1 Move the arm blade or motor past the position you want and then gradual ly bring it back 2 Once the arm blade or motor snaps into the desired position push it to the right as far as possible within this p...

Page 73: ...nt the motor still fails to start refer to the Motor Trouble Shooting Chart Motor circuit is fused differently from rec ommendations Always follow instructions for the proper fuse breaker Do not use a fuse breaker of greater capacity without consulting a qualified electrician Low voltage Although the motor is de signed for operation on the voltage and fre quency specified on the nameplate normal l...

Page 74: ...he areas where they are needed Clean the carriage bearings and track surfaces If packed sawdust and grease accumulate repeatedly on carriage bearings and track inspect the wipers for wear and replace if necessary See Adjustments to Compensate for Wear Swivel Lock later in this section To avoid motor damage the motor should be blown out or vacuumed frequently to prevent sawdust build up which will ...

Page 75: ...d the rear arm cover for ac cess to these points Be careful not to get lubricant on the locking rings as this will adversely affect the miter locking function Figure 148 Fig 149 Oiling column tube LOCKING RING The thread on the elevation shaft as sembly can be lubricated through the oil hole in the center of the radial arm cap Lubricate ramp on the swivel index spring Apply a few drops of oil to t...

Page 76: ...ck bevel lock Figure 150 Fig 150 Bevel Lock Locked 3 With a 3 4 socket tighten the 1 2 13 hex nut located at the back of the motor support casting until the motor can no longer be easily moved by hand Do not overtighten 4 Unlock bevel lock and move motor to any of the five index positions If the motor does not index securely the adjustment is too tight Loosen 1 2 13 hex nut until bevel indexpin se...

Page 77: ... re insert the tab on the wrench into the slot in the lever 6 Unlock swivel arm and rotate yoke to a non preset position Return yoke to a rip position If the indexpin does not securely seat at the preset position the adjustment is too tight Loosen the square nut one quarter turn until swivel index pin seats securely 7 Adjustment is complete when both locking and preset position functions are worki...

Page 78: ...otate the eccentric bolts a partial turn left or right as required to take up loose ness Both bolts should be adjusted an equal amount to maintain blade squareness to the table in the rip positions 4 Hold the head of the eccentric bolts in their new position and retighten the nuts Do not overtighten Overtightening the bearings will cause difficult operation and severly reduce the life of the track...

Page 79: ... the carriage in any position along the length of the arm If the carriage can be easily moved by pushing and pulling on the yoke handle when the rip lock is in the locked position an adjustment is required 1 Hold the rip lock in the unlocked position and with a 7 16 inch wrench tighten the 1 4 20 hex lock nut 1 4 turn Figure 151 Arm Track Rip Lock Lever Cam Carriage Bolt Fig 158 Location of Hex Lo...

Page 80: ...t for desired display Follow procedure for setting zero reference points in the Setting Electronic Display section Poor battery contact to in Clean battery contacts Adjust dicator display leads causing in battery position in compartment termittent power to display Indicator display failure Contact Sears Have electronics checked by qualified technician Display dim Low battery voltage Replace batter...

Page 81: ...ics checked by qualified technician Repair ser vice available at nearest Sears Store Display does not read 0 Indicator not set to zero or 45 at bevel or miter in reference at index points dexes Follow procedure for setting zero reference points in the Set ting Electronic Display section Angle encoder not adjusted Follow procedure for adjusting encoders in the Setting Electronic Display section Mot...

Page 82: ... voltage check from power company Motor overheats Excessive feed rate when crosscutting or ripping Slow down rate of feed Improper cooling Air circulation restricted through motor due to sawdust etc Clean out sawdust to provide normal air circulation through motor Saw blade has heel Refer to Making Blade Parallel to Table section Motor starts slowly or fails to come up to full speed Starting switc...

Page 83: ...oose on arm Go to Alignment of the Blade Squaring Blade to Table for Ripping Looseness between yoke and car Go to Maintaining Your Saw riage assembly Adjustments for Wear Swivel Lock Sawdust between workpiece and Keep front table clean fence Saw cuts at slight bevel not 90 to table Fence not straight Work table not properly leveled Blade not square to table Replace fence Go to Alignment of the Bla...

Page 84: ...n arm Saw blade has heel Spreader not in line with blade Dirty track Bad bearing Worn track Miter lock needs adjustment What to Do Go to Alignment of the Blade Squaring Blade to Fence Go to Alignment of the Blade Making Blade Parallel to Table Use proper smooth cutting blade Sharpen or replace the saw blade Do not use severely warped material Slow feed rate Go to Alignment of the Blade Making Blad...

Page 85: ... not parallel with arm Go to Alignment of the Blade Leveling Front Table Blade tends to advance through lumber too fast Dull blade Not advancing saw properly Replace or sharpen blade Draw saw blade across lumber with a slow and steady pull Table cannot be leveled Right side is higher than left side with no adjustment left or vice versa Column support shifted where it mounts to saw base Loosen the ...

Page 86: ...S LIST FOR CRAFTSMAN 10 ELECTRONIC RADIAL SAW MODEL NOS 113 197210 and 113 197250 5 3 8 9 11 See Fig 8 I0 See Fig 6 i r 17 18 31 27 See Fig 2 22 23 24 25 See Fig 3 4 See F g 7 30 27 See Fig 2 28 FIGURE 1 86 ...

Page 87: ...g 8 Screw Hex Socket Set 1 4 20 x 7 8 Screw Pan Hd Rec Type T 1 4 20 x 1 3 4 Washer 17 64 x 5 8 x 1 32 Screw Pan Hd 114 20x 1 Lockwasher 1 4 Key Part No No Description 17 STD541025 18 37384 19 815989 20 STD541037 21 815774 22 60208 23 815980 24 815856 1 25 26 27 28 29 30 31 32 m 818192 818193 805589 5 818172 815773 SP5250 507967 Nut Hex 1 4 20 Nut Tee Clip U 114 20 Nut Hex 318 16 Rivet 1 4 x 1 2 N...

Page 88: ...PARTS LIST FOR CRAFTSMAN 10 ELECTRONIC RADIAL SAW MODEL NOS 113 197210 and 113 197250 29 13 FIGURE 2 88 ...

Page 89: ...ex 3 8 16 Support Column Tube Screw Hex Hd 5 16 18 x 3 4 Shaft Elevating Crank Ring Retaining 1 2 Bushing Elevation Nut Hex 5 16 18 Lockwasher External 5 16 Ke f NO 26 27 41 42 43 44 45 46 47 48 49 Part No Description 9416187 818237 STD551210 STD511105 818199 60013 STD523107 818215 818166 818161 120399 818162 STD541450 817106 818164 STD610803 815749 1 817022 818167 STD601103 815826 818224 815864 8...

Page 90: ...PARTS LIST FOR CRAFTSMAN 10 ELECTRONIC RADIAL SAW MODEL NOS 113 197210 and 113 197250 1 2 14 MOTOR CORD 25 27 4 5 15 21 15 FIGURE 3 22 23 J 9O ...

Page 91: ...7 28 STD551012 818888 STD510802 815802 818197 815751 STD601103 STD551010 508153 805839 1 62498 9 32668 30495 Washer 17164x 9t16 x 1 16 Motor Complete See Fig 5 Screw Pan Hd Type T 8 32 x 5 16 Guide Bevel Reader Plate Index Encoder Bevel Screw Hex Washer Hd Type T 10 32 x 1 2 Washer 3 16 x 3 8 x 1 32 Shaft Support Nut Lock 1 2 13 Collar Blade tBlade Saw Nut Shaft Standard Hardware Item may be Purch...

Page 92: ...PARTS LIST FOR CRAFTSMAN 10 ELECTRONIC RADIAL SAW MODEL NOS 113 197210 and 113 197250 2 1 13 8 12 _ _ 1 3 5 18 4 I 22 39 38 37 36 25 FIGURE 4 92 ...

Page 93: ...ut Square 1 4 20 Bracket Rip Lock Nut Lock 1 4 20 Spacer Screw Hex Hd Type T 1 4 20 x 112 Spring Rip Lock Cam Rip Lock Lever Rip Lock Bolt Carriage 1 4 20 x 1 Nut Hex Jam 5 16 18 Key Part No No Description 21 22 23 24 25 26 27 28 29 30 31 32 34 35 36 37 38 39 STD551131 815691 STD551012 817398 1 818207 109529 508155 816988 STD541025 815680 815679 806828 STD512515 815694 STD551031 63777 60438 815807...

Page 94: ...PARTS LIST FOR CRAFTSMAN 10 ELECTRONIC RADIAL SAW MODEL NOS 113 197210 and 113 197250 FIGURE 5 94 ...

Page 95: ...13 197250 Always order by Part Number Not by Key Number FIGURE 5 MOTOR ASSEMBLY I Key t No Part No Description 507744 STD376116 64950 64951 64948 30582 Housing Motor Capacitor Screw Type T Screw Flat Head Screw Ground Cap Shaft Standard Hardware Item may be Purchased Locally 95 ...

Page 96: ...PARTS LIST FOR CRAFTSMAN 10 ELECTRONIC RADIAL SAW MODEL NOS 113 197210 and 113 197250 34 30 23 19 FIGURE 6 96 ...

Page 97: ...Cap Flag Terminal Switch Locking tKey Switch Bezel Switch Connector Wire oI 22 23 24 25 26 27 28 29 30 31 32 33 36 37 38 39 Part No Description 818521 816492 815789 STD601103 816490 815784 816333 3 STD551210 816178 815867 815708 STD551010 815752 808380 10 815868 818088 1 346030 818536 Bumper Rubber Clip Wire Relief Strain Screw Pan Rec Hd Type T 0 32 x 318 Encoder Rip Includes Key 23 Label Trim L ...

Page 98: ...t Square 5 16 18 Elbow Dust Bar Anti Kickback Guide Anti Kickback Washer 13 64 x 5 8 x 1 32 Screw Pan Hd Type T 10 32 x 3 8 Nut Hex Jam 5116 18 Pawl Key Part No No Description 10 STD581050 11 63270 12 816341 13 60435 14 1816070 15 166785 3 16 63538 17 STD510805 18 STD551208 19 STD541008 Ring Retaining Spreader Bearing Includes Key 10 Grip Screw Guard Clamp Screw Wing 5 16 18 x 2 3 4 Clamp Guard Sc...

Page 99: ...S 113 197210 and 113 197250 Always order by Part Number Not by Key Number FIGURE 8 TABLE ASSEMBLY Keyl Part No No i 1 818169 2 818168 3 63432 4 818191 Description Table Rear Table Spacer Fence Rip Table Front Standard Hardware Item may be Purchased Locally 99 ...

Page 100: ...anel Side R H Catch Magnetic Screw Pan Hd Type T 6 32 x 3 8 Shelf Lower 23 Screw Pan Hd Plastite 6 10 x 1 2 Door Cabinet Screw Pan Hd Plastite 10 10x 1 2 Key NO 10 11 12 13 14 15 16 17 18 19 J Part No Description 815934 815993 816063 STD541025 STD551225 817108 817150 803835 1 STD541237 816004 507530 508166 Hinge Door Bracket Corner Stiffener Shelf Nut Hex 1 4 20 Lockwasher Ext 1 4 Spacer Panel Sid...

Page 101: ...URE 10 LEG SET MODEL 113 197250 Part No Description 818213 818163 815909 818170 STD541237 803835 805589 5 STD551225 STD541025 507968 Leg Channel Leg Stiffener Lower Bracket Leg Nut Hex Jam 3 8 16 Foot Leveling Screw Truss Hd 1 4 20 x 1 2 Lockwasher Int 1 4 Nut 1 4 20 Bag of Loose Parts Not Ills Standard Hardware Item may be Purchased Locally 101 ...

Page 102: ...NOTES 102 ...

Page 103: ...NOTES 103 ...

Page 104: ...l or visit The model number of your 10 inch electronic radial saw will be found on a plate attached to your saw at the left hand side of the base WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOW ING INFORMATION PART NUMBER MODEL NUMBER 113 197210 113 197250 PART DESCRIPTION NAME OF ITEM ELECTRONIC 10 INCH RADIAL SAW All parts listed may be ordered fromany Sears Service Center and most Sears store...

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Craftsman 113.197210, Operator'S Manual

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