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CPI OLIVER CITY, Owner'S Manual

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CPI OLIVER CITY Owner'S Manual Download Page 34

Page 34 from 37 

 
 

 

 
 

Maintenance schedule 
Checklist 

 
 

 

Oliver City  

 

Oliver Sport 

 

 

 

 

  

Maintenance 

schedule:

 

 

 

 

 

 

 

 

 
 

 

Handing 

over 

inspection 

1000 km 

service 

12 months 

or 4000km 

24 months 

or 8000km 

Specification 

/ working 
materials 

Checklist: 

Time for each operation:

---- 

1,1 

1,3 

1,9 / 2,9 

---- 

  Checking oil level, if necessary fill up 

 

 

 

 

A 

  Checking and cleaning the spark plug , if necessary replacing 

 

▲

r

 

 

 

B 

  Checking steering bearing, if necessary adjusting and lubricating (at least every  

2 years) 

▲

 

▲

 

▲

 

▲

(

r

) 

C 

  Front fork assy: checking function and consistency; changing the oil at least every

2 years 

 

 

 

( ) 

D 

  Rear shock absorber: checking function and consistency 

 

 

 

 

 

  Wheel bearing: Lash and possible damages 

 

 

 

 

 

  Speedometer drive gear, speedometer cable: possible damages; lubricating  

 

 

 

 

E 

  Brake lines: possible damages 

 

 

 

 

 

  Braking system: possible damages, consistency, brake fluid level; changing the 

brake fluid at least every 2 years* 

 

 

 

( ) 

DOT 4 

L 

  Brake pad wear; cleaning rear and front brake 

 

 

 

r

 

 

  Drum brake: control shaft 

 

 

 

 

C 

  Function of braking system 

▲

 

▲

 

▲

 

▲

 

 

  Wheels: possible damages; run-out, wheels imbalance, profile depth 

 

 

 

 

 

  Wheels: air pressure 

 

 

 

 

F 

  Engine: cylinder head, piston, piston rings, transfer passage – checking the wear 

 

 

 

r

 

 

  Transmission: consistency; changing of transmission oil at least every 8000 km 

 

 

 

 

G 

  V-belt: wear and cracking 

 

 

 

 

 

  Regulator rollers variomatic: checking the wear 

 

 

 

 

 

  Carburator: carburator adjusting 

r

 

 

r

 

r

 

 

  Air filter  

 

 

r

 

r

( ) 

E 

  Fresh oil pump: venting and checking function 

 

 

 

 

 

  Fuel line/filter: possible damages; consistency 

 

 

 

 

 

  Battery: maintenance free – please use only original battery fluid 

▲

 

MF Type – 
maintenance free 

Special 

batterie fluid 

  Battery terminal  

 

 

r

 

r

 

H 

  Control cables: routing of cables, adjustment, possible damages 

▲

 

▲

 

▲

 

▲

 

C / E 

  Bearing positions of all movable parts 

 

 

 

 

C / E 

  All screws/nuts of steering assembly, braking system, engine mount and chassis 

– assembling torques 

▲

 

▲

 

▲

 

▲

 

K 

  Electric system: horn, lighting, adjustment headlight beam setting 

 

 

 

 

 

  Test drive and end control of function and safety in traffic 

 

 

 

 

 

   

 

 

 

 

 

* You have to change the piston seal of main brake cylinder and wheel brake cylinder every 2 years – brake hoses every 4 years (time for working 
are not included in time for each operation)

 

   

 

 

 

 

 

A: 

Two stroke oil full synthetic 

F: 

Front 1,9 bar, rear 2bar 

:  checking 

B: 

NGK BR7ES, spark plug gap 0,7 - 0,8 mm 

G: 

Transmission oil SAE 80W90, 100 cc 

 

▲

:  adjusting, filling 

C: 

Roller bearing oil  

H: 

Battery terminal oil 

:  lubricating 

D: 

Fork oil SAE 5W20 Synthetic 

K: 

Assembling torques according technical data 

:  replacing 

E: 

Lubricating oil without resin and acid 

 

 

r

:  cleaning 

Summary of Contents for OLIVER CITY

Page 1: ... This user guide is one part of the equipment of the vehicle and at the sale it must be handed over to the owner We reserve the right to make technical modifications on the vehicles without changing the characteristic features of them We are not responsible for mistakes in the translation or the printing of the user guide If you have any questions please contact one of our authorized dealers We wi...

Page 2: ... 2 Speed adjustment 5 2 1 Acceleration 5 2 2 Deceleration 5 3 Running in instructions 5 4 Correct braking and turning 5 5 Riding when it rains 5 6 Safety through training 6 How to stop and park 6 1 Stop 6 2 Parking 6 3 Choice of a suitable parking place 7 Inspections before operation 7 1 Fuel 7 2 Steering 7 3 Brakes 7 3 1 Drum brake 7 3 2 Disc brake 7 4 Stop light 7 5 Direction indicator 7 6 Tires...

Page 3: ... and will be prosecuted If you ride without any driving license you take a risk that your vehicle will be confiscated and must be checked and admitted again through the appropriate authority Also note that all modifications regarding the exhaust emission characteristics and noise behaviour cause the expiry of the driving license Furthermore all modifications at illuminiation license plate license ...

Page 4: ...from the vehicle Any modification of the VIN is not allowed Before licence of the vehicle it is important to compare the VIN on your vehicle with the VIN mentioned in your vehicle documents Vehicle identification number The VIN 17 digit is important for its explicit identification and is needed for registration at the responsible authority It is stamped on the frame as you can see on the picture E...

Page 5: ... the seat Luggage holder Tail stop light Seat lock VIN Engine number Brake lever for front wheel Brake lever for rear wheel Ignition lock Direction indicator Head light Main stand Exhaust Direction indicator Luggage carrier Helmet box Oil tank Fuel tank Kickstarter Air filter Battery Side stand ...

Page 6: ...r Head light Oil tank Main stand Exhaust Direction indicator Luggage carrier Fuel tank cap Helmet box Brake lever for front wheel Ignition lock VIN Type plate Anti tampering plate under seat Tail stop light Luggage holder Seat lock Engine number Kickstarter Air filter Battery Side stand ...

Page 7: ...key to the position between ON and OFF In this position the oil level indicator has to light up Generally we recommend to check a satisfactory oil level always when you fuel the vehicle 3 1 4 High beam indicator When operating the high beam indicator the symbol for high beam is lighting on the display 3 1 5 Direction light indicator When operating the left or right direction indicator the relative...

Page 8: ...ode button The display indicates the day adjustment through pressing the rh mode button and confirmation through pressing the lh mode button The display indicates the hours adjustment through pressing the rh mode button and confirmation through pressing the lh mode button The display indicates the minutes adjustment through pressing the rh mode button confirmation through pressing the lh mode butt...

Page 9: ... ignition key during travel as it might cause unexpected accidents If it is necessary to remove the ignition key stop the vehicle 3 3 STARTER BUTTON The starter button is placed next to the throttle grip Due to pressing the starter button and pulling the brake lever the engine can be started ignition key must placed to ON position See starting off engine chapter 4 Do not press the starter button l...

Page 10: ...Page 10 from 37 3 4 HEADLIGHT SWITCH Off Light switched off Parking light Parking light dashboard light and tail light are turned on Driving light Driving light turns on ...

Page 11: ...n the low beam is turned on 3 Headlamp flasher Through keep pressing the high and low beam switch the high beam is lighting Use the high beam only in the suburban Take care to the other road users when h using the high beam 3 6 HORN The horn sounds if the horn button is pressed and the ignition key is in ON position ...

Page 12: ...n light indicator on the dashboard The direction indicator does not stop automatically You have to stop it manual through pushing the button Please note that you can endanger other road users and yourself if you don t switch off the direction indicator after turning The direction indicator does only work when the ignition key is in ON position 3 8 STEERING LOCK When parking make sure to lock steer...

Page 13: ... when you shut the cover Make sure that the seat is securely locked after closing the seat An unlocked seat can affect your riding safety The temperature inside the helmet box rises due to the heat from the engine Do not place foodstuffs and other articles that can be damaged easily by heat Do not place valuable or fragile goods in the helmet box Note that water can enter the helmet box when washi...

Page 14: ...mediately release the starter button as soon as the vehicle has started Do not press the starter button when the engine is running This can damage the starter motor Do not keep the starter button pressed for more than 4 sec Release the starter button for approximately 30 sec before pressing it again If the engine is hot and doesn t start after pressing the starter button for 3 4 sec turn the throt...

Page 15: ...the battery is empty you can start the engine also by using the kickstarter 4 2 KICKSTARTER Don t turn the throttle grip pass through kickstarter pedal strongly to start the engine Do not operate the kickstarter if the engine is running 5 Correct riding operation Roll off the vehicle from the main stand During this operation pull the rear brake to avoid an unexpected start Get on the vehicle If yo...

Page 16: ...g proposals Maximum engine speed during the first 1000 km should not exceed 40 km h also avoid continuous full load Avoid sudden acceleration to increase the durability of the engine Do not operate the engine at high revolutions without loading for example at full throttle on the main stand New tires have a smooth surface It is necessary to roughen the tires through careful running in In this way ...

Page 17: ...sure to initiate the braking operation sooner than when riding at normal conditions While riding downhill turn the throttle grip back to its initial position to reduce speed apply the brakes and ride slowly down the hill It s possible that the brakes temporarily loose their proper braking effort after a ride in the rain To ensure that the brakes are operating properly slow down and lightly apply t...

Page 18: ...hicle as it might cause an accident 6 3 CHOICE OF A SUITABLE PARKING PLACE Be sure to park in an area that is free of traffic Pay attention that you park your vehicle on a firm level ground Put the vehicle on its main or side stand To park the vehicle hold the steering with the left hand and click down the main stand with the right foot To prevent stealing lock the steering while parking and pull ...

Page 19: ...possible Reserve fuel capacity 1l REFUELLING Engine must be stopped during refuelling Turn the ignition key in the fuel tank lock rightwards to open it Do not overfill the tank Fuel may leak out of the fuel tank due to fuel expands when it becomes warm It must be used unleaded fuel 91 ROZ leaded fuel does disturb the catalyst If oil or water enters the fuel tank the vehicle may not be started If t...

Page 20: ...tention to any abnormal noise If you feel any resistance or something seems to be abnormal contact one of our authorized dealers for inspection and repair 7 3 BRAKES 7 3 1 Drum brake rear The free play of brake lever has to be properly adjusted The correct free play is about 1 2 cm Free play means the distance between loose and tight position of brake lever Always check the free play at the brake ...

Page 21: ...iency and possible loss of retarding effort To ensure the operating safety of the brake system all works have to be done by one of our authorized dealer Wet brakes After washing the vehicle or during riding in the rain the retarding effort could be delayed due to wet or in winter iced up brake discs and brake pads The brakes must be braked dry Salt on the brakes It is also possible that the retard...

Page 22: ...rection indicator for both directions and check if they are flashing properly Check also if any of the lens are damaged or dirty 7 6 TIRES Air pressure Check the tire pressure just at cooled off tires We recommend to check the tire pressure by using a pressure gauge regularly If no pressure gauge is available you have to check the tire pressure by examining how the tire sits on the ground Correct ...

Page 23: ...up and down while adding your weight on the steering to check if the front shock absorber works well To check the function of the rear suspension strut you have to move the vehicle up and down with your weight in the back area Check the tightness of the shock absorber If the shock absorber or the suspension strut does not work correctly or if you found out a leakiness you have to contact an author...

Page 24: ...ty conditions will require more frequent service than specified in the maintenance schedule SAFETEY INSTRUCTIONS Make sure that the vehicle stands on smooth level ground on it s main stand The engine must be off and the ignition key must be pulled out at any repair works Pay attention to the hot exhaust system after stopping the vehicle 8 1 BATTERY Maintenance free battery M F This vehicle is equi...

Page 25: ...ck up of fuse if necessary replace it Pay attention that the fuse fits proper as well that the contacts are clean and dry Always use the recommended fuse Using different fuses may cause cable fire When replacing any of the electrical parts be sure to replace them with genuine parts Using different parts can lead to the fuse burning out or damage to the battery If a short circuit was the reason for...

Page 26: ...n key to OFF position 2 Remove the two indicator lens carefully transparent and orange by using a suitable screwdriver 3 Through lightly pulling the bulb can be removed 4 Assembling in reverse order 8 3 3 Tail stop light 1 Remove the taillight housing carefully 2 Press and turn to the left to take out the bulb 3 Assembling in opposite succession 8 4 CORRECT ADJUSTMENT OF LOW BEAM The correct adjus...

Page 27: ...nsure that your vehcile is well maintained and everything is working well Your dealer knows your vehicle well and is able to find out little mistakes on time whereby big difficulties could be avoided in advance In this way you can save time and money 11 Final thought That can you do for your vehicle Regularly maintenance and check up of all functions before start riding If possible avoid a direct ...

Page 28: ... E12 x 3 50 DOT Rim size rear E12 x 3 50 DOT E12 x 3 50 DOT Tire size front 120 70 12 51J 120 70 12 51J Tire size rear 130 70 12 56J 130 70 12 56J Transmission primary ratio R1 1 1 1 1 Transmission secundary ratio R2 2 65 1 03 2 65 1 03 Transmission final drive ratio R3 13 54 13 54 Capacity of battery 12 3 12 3 V AH Nominal output of generator 89 6 5000 89 6 5000 W min 1 Power input headlamp 35 35...

Page 29: ...the service and inspection book will be filled in by your dealer when you take over the vehicle The two delivery cards must be sent from the dealer to our company immediately after handing over For any demand on warranty you have to provide the valid service book to your dealer Additional all repairs must be confirmed in your service book with date stamp and signature ...

Page 30: ...et Place Age years Stamp signature dealer date Signature final customer HANDING OVER CARD Vehicle owner Please write in capital letters Surname First name Street Place Age years Stamp signature dealer date Signature final customer A t t e n t i o n D O N O T T E A R O F F To tear off and send from the dealer to ...

Page 31: ...oard Dashboard fuel lever and temperature gauge Check up after riding test Indicator lights on the dashboard Horn Starter O K Further checks Starting at warm engine Function of the starter Regularity of the idle speed Eventually loss of fluids O K check of frame and engine number emergency tool set fixing license plate number check of locks check of tire pressure fixing of back mirror and other fi...

Page 32: ...e years Stamp signature dealer date Signature final customer CHANGE OF VEHICLE OWNER Vehicle owner Please write in capital letters Surname First name Street Place Age years Stamp signature dealer date Signature final customer ATTENTION For the customer file of the dealer To tear off and send from the dealer to ...

Page 33: ...t after 48 months Mileage ________________ ________________________________ data stamp signature 6 Inspection at 20000 km latest at 60 months Mileage __________________ ________________________________ data stamp signature 7 Inspection at 24000 km latest at 72 months Mileage _________________ ________________________________ data stamp signature 8 Inspection at 28000 km latest after 84 months Mile...

Page 34: ... the wear r Transmission consistency changing of transmission oil at least every 8000 km G V belt wear and cracking Regulator rollers variomatic checking the wear Carburator carburator adjusting r r r Air filter r r E Fresh oil pump venting and checking function Fuel line filter possible damages consistency Battery maintenance free please use only original battery fluid MF Type maintenance free Sp...

Page 35: ...vely when you cause more wearing due to wrong handling or wrong behaviour spark plugs filter drive belts or drive pads brake or clutch belts lamps fuses batteries tires tubes rubber parts cables speedometer cables variator rollers service fluids and lubricant Additional not included in the warranty are Any damages on the surfaces of parts caused by incorrect and insufficient maintenance or wrong s...

Page 36: ...varnished aluminium parts like engine and transmission housing should be put on with transparent chromic fluid to protect them against corrosion in the winter Parts without surface treatment will cleaned and protected with a chrome polish The seat instrument covers flasher lights tail light should only cleaned with washing up liquids Don t use any solvent Heavy dirt you have to clean with a soapsu...

Page 37: ...tinuous full power of engine Too high speed at low gears just for vehicles with gear Permanent riding on dusty and dirty streets Permanent riding when it is raining Not keeping the maintenance intervals Any changes on your vehicle especially increases of the power Permanent driving with an overloaded vehicle Sudden brake maneuvers Permanent riding on gravel streets Driving on difficult grounds ker...

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