COZY CDV155D Installation And Operating Instructions Manual Download

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1019061-B

Page 17

DVB-3 BLOWER KIT INSTALLATION - ( OPTIONAL )

This kit must be installed by a qualified installer or service technician only.

Compatable with CDV15-D / CDV25-D / CDV30-D Series.

Blue

Black

Fan Switch

LADDER

SCHEMATIC

Motor

Fan Switch

Blower Motor

Green

Power Cord

Black

Blue

PICTORIAL

SCHEMATIC

Junction Box

Floor

Shield

Power

Cord

Blower

Cover

Shield

(Remove

& Discard)

Blower

Shield

Junction

Box

Wrapper

Fig. 15-B

If any of the original wire supplied with this appliance has

to be replaced, it must be replaced with type 105 degree

C wire or its equivalent.

PART DESCRIPTION

PART NO.

BLOWER HOUSING

w/ Motor & Blower

70201

JUNCTION

43610

JUNCTION BOX COVER

43620

FAN SWITCH

120 Degree

70110

CORD SET

80202

COVER SHIELD

43078

BLOWER SHIELD

CDV25/30-D

43625

FIG. 15-A

Black

Summary of Contents for CDV155D

Page 1: ...trial Pkwy Jeffersonville IN 47130 CDV15 D CDV25 D CDV30 D The appliance may be installed in an aftermarket permanently located manufactured home USA only or mobile home where not prohibited by local codes This appliance is only for use with the type of gas indicated on the rating plate This appliance is not convertible for use with other gases unless a certified kit is used The coating selected t...

Page 2: ...efore planning or making the installation be sure it complies with all phases of the local heating code Or in the absence of local codes with the latest edition of National Fuel Gas Code ANSI Z223 1 or CAN1 B149 The appliance when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the latest edition of National Electrical Code ANSI NFPA 70 ...

Page 3: ... may result in unsatisfactory performance and may void the warranty 3 This appliance must be installed in accordance with local codes if any if not follow the National Fuel Gas Code ANSI Z223 1 NFPA 54 or the National Gas and Propane Installation Code CSA B149 1 4 Do not install this wall furnace in a recreational vehicle or trailer 5 Do not operate wall furnace unless it is connected to the facto...

Page 4: ...r previous conditions of use WARNING CARBON MONOXIDE POISONING HAZARD Failure to follow the steps outlined below for each appliance connected to the venting system being placed into operation could result in carbon monoxide poisoning or death The following steps shall be followed for each appliance connected to the venting system being placed into operation while all other appliances connected to ...

Page 5: ...idewalk or paved driveway located on public property 12 Inches 30 cm 18 Inches 46 cm 12 Inches 30 cm 12 Inches 30 cm 3 Feet 91 cm 12 Inches 30 cm 12 Inches 30 cm 12 Inches 30 cm 6 Feet 1 83 m 3 Feet 91 cm within a height 15 Feet 4 5m above the meter regulator assembly 12 Inches 30 cm Permitted only if veranda porch deck or balcony is fully open on a minimum of two sides 18 Inches 46 cm 7 Feet 2 13...

Page 6: ...o the hazards of high surface temperature and should stay away to avoid burns or clothing ignition Young children should be carefully supervised when they are in the same room as the appliance Clothing or other flammable material should not be placed on or near the appliance Any safety screen guard or casing top removed for servicing a room heater must be replaced prior to operating the appliance ...

Page 7: ...at test pressures in excess of 1 2 psig 3 5kPa The furnace must be isolated from the gas supply piping system by closing the individual manual shut off valve during any pressure testing of the gas piping system at test pressures equal to or less than 1 2 psig 3 5kPa STEP 3 INSTALLING FURNACE ON STANDARD WALLS 5 9 Use only the exhaust tube air intake tube wall thimble extension and vent terminal pr...

Page 8: ...ble assembly Secure the furnace to the wall with screws through each of the four holes in the mounting brackets located on the back of the furnace These holes are spaced so as to allow the screws to enter into studs that are on 16 inch centers On certain types of walls anchors not provided may be required From outside the building install the wall thimble extension Part No 43730 supplied in Vent K...

Page 9: ...f Valve 1 2 Min Center Line Pipe Elbow 29 3 4 Cabinet 34 1 2 Cabinet Shut Off Valve 9 Dia Opening Gas Valve Inlet 16 5 8 13 3 8 31 3 4 13 4 24 1 8 Drip Leg 1 2 Black Iron Pipe Gas Supply Floor FIG 6 CDV15 D CDV25 30 D 1 Minimum Both Sides Wall Studs 16 O C Template Mounting Holes 1 Minimum Both Sides Wall Studs 16 O C Template Mounting Holes Exhaust Tube Exhaust Tube Air Intake Tube Air Intake Tub...

Page 10: ...acer Plate Outside Wall Wall Thimble Extension Wall Thimble Assembly Vent Terminal Wall Stud Inside Wall If the outlet pressure of the gas valve must be adjusted this must be done by a qualified service technician using proper tools and instruments Check all connections with soapy water for possible gas leaks Never use a match candle or other ignition source It is recommended that pipe compound wh...

Page 11: ...ht glass Follow metal pilot tube from gas control 9 Turn gas control knob counterclockwise to PILOT LIGHTING INSTRUCTIONS WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life LIGHTING INSTRUCTIONS TURNING OFF GAS TO APPLIANCE 1 STOP Read the information on the safety label 2 Set thermostat to lowest setting 3...

Page 12: ...visible coating that would burn or give off fumes when furnace is turned on Have the furnace checked cleaned and repaired by a qualified service technician Check venting system pilot and burner operation prior to use each year Follow a regular service and maintenance schedule for safe and efficient operation Do not obstruct combustion and ventilation air Examine the venting system as a routine par...

Page 13: ...cific Elevations CDV155D 48 49 50 51 52 CDV255D 2 45mm 41 42 43 44 CDV305D 37 37 38 40 42 CDV156D 1 2mm 56 57 59 60 CDV256D 1 55mm 54 54 55 55 CDV306D 1 65mm 51 52 52 53 Propane GAS FIG 12 THERMOSTAT INSTALLATION Only for Models CDV155D CDV156D CDV255D CDV256D CDV305D CDV306D Follow the instructions included with the thermostat If the thermostat is to be wall mounted select a location in the same ...

Page 14: ... 5 Tighten screws holding burner door to heat exchanger 6 Connect gas supply back to valve 7 Install front panel and follow lighting instructions IN PILOT ADJ IN PILOT ADJ Pilot Generator Leads Thermostat Wire CAUTION Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Verify proper operation after servicing NOTE The furnace and a...

Page 15: ...or orifices 2 Make sure area around vent cap is clear be sure vent system is sealed 1 See Page 1 1 Adjust pilot flame 2 Clean burner ports do not enlarge 3 Check gas supply pressure 4 Supply piping is too small Consult local gas company or competent installer 1 Re check gas input 2 Clean orifice with a smooth wood toothpick do not enlarge 1 Lower temperature setting 2 Replace combination control v...

Page 16: ...ovided Step 8 Plug power cord into a 115 volt grounded outlet Step 9 Replace outer casing and follow lighting instructions to place heater in operation Note This blower assembly is equipped with a temperature activated fan switch that will automatically cycle the blower on when the heat exchanger has reached a predetermined temperature Once the burner shuts off this switch will cycle the blower of...

Page 17: ...lue PICTORIAL SchEmatic Junction Box Floor Shield Power Cord Blower Cover Shield Remove Discard Blower Shield Junction Box Wrapper Fig 15 B If any of the original wire supplied with this appliance has to be replaced it must be replaced with type 105 degree C wire or its equivalent PART DESCRIPTION PART NO Blower Housing w Motor Blower 70201 Junction 43610 Junction Box Cover 43620 Fan Switch 120 De...

Page 18: ...ecure P N 1016899 CDV switch bracket to the BBSK control switch see Figure 16 B using two 2 6 x 1 4 screws provided Secure the control switch and bracket to the right side of the inner wrapper using prepunched holes and two 8 x 1 2 screws provided See Figure 16 C Note Switch and bracket must be installed to be outside the wrapper Step 6 Run the two control wires from the switch down the right outs...

Page 19: ...as control knob counterclockwise to PILOT WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life LIGHTING INSTRUCTIONS TURNING OFF GAS TO APPLIANCE 1 STOP Read the information on the safety label 2 Set temperature control knob located on top of cabinet to lowest setting 3 Remove temperature control knob by pull...

Page 20: ...nt Kit Assembly 45 27 26 25 41 44 43 37 34 32 33 38 56 40 39 28 29 30 31 35 36 DVB3 Blower Kit also includes 43078 Cover Plate 43625 Blower Shield for CDV25 30 48 50 47 51 46 NOTE Parts schematic drawings on current models are shown at cozyheaters com Specifications subject to change without notice OPTIONAL BLOWER ASSEMBLY DVB 3 14 6 3 4 Dia 17 4 3 16 Dia 1 3 10 9 5 4 17 16 20 21 12 11 23 14 ...

Page 21: ...Wall Thimble Gasket 11 x 11 70066 25 Burner Access Door 43247 26 Burner Access Door Gasket 11 3 8 x 5 1 2 70060 27 Main Burner 70005 28 Manifold 70031 29 Manifold Gasket 2 x 2 70065 30 Main Burner Orifice Natural Gas 70040 31 Main Burner Orifice Propane Gas 70041 32 Sight Glass Assembly Glass Cover Gasket Included 43252 33 Sight Glass Cover 43258 34 Gasket Sight Glass Pilot Burner 3 1 2 x 2 3 4 70...

Page 22: ... VK30 9 15 Vent Kit Assembly VK15 25 15 24 Vent Kit Assembly OPTIONAL BLOWER ASSEMBLY DVB 3 DVB3 Blower Kit also includes 43078 Cover Plate 43625 Blower Shield for CDV25 30 48 50 47 51 46 NOTE Parts schematic drawings on current models are shown at cozyheaters com Specifications subject to change without notice 3 9 1 10 2 62 20 63 61 7 6 17 18 24 15 21 22 12 11 42 Ref No 61 62 63 Not Illustrated 1...

Page 23: ...embly 43473 43473 11 12 Vent Cap W Spacer Plate 43145 43145 15 Air Intake Tube Assy 5 9 Wall 43200 43200 16 Air Intake Tube Assy 9 15 Wall 43810 43810 58 Air Intake Tube Assy 15 24 Wall 43705 N A 17 Air Intake Tube Gasket 8 1 2 Circle 70061 70061 18 Vent Exhaust Tube Assy 5 9 Wall 1018958 1018916 19 Vent Exhaust Tube Assy 9 5 Wall 43820 43828 59 Vent Exhaust Tube Assy 15 24 Wall 43717 N A 20 Vent ...

Page 24: ...ller In the event service under this warranty is needed the user of the product shall request such service directly from the installer If the user is unable to locate the installer the user should write directly to the manufacturer and the name of an alternative service source will be supplied The product safety registration card packed inside the appliance must be completed and returned to the fa...

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COZY CDV155D, Installation And Operating Instructions Manual

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