COX A19117K Owner/Operators Manual Incl Illustrated Parts List Download Page 7

7 October 2021 

Page   7 

 LawnBoss ZTR Model A19117K 

It is the owner’s responsibility to ensure that all periodical 
checks,  necessary  adjustments  and  services  are  carried 

out. 
 

STOP 

ENGINE  - 

Never  attempt  any 

maintenance  with  the  engine  running,  remove 
spark  plug  lead  and  ensure  the  blades  have 

stopped rotating. 
 

Before  servicing,  disconnect  spark  plug  wire  and  ground  it, 
disconnect battery at negative terminal, to prevent accidental 

starting. 
 

OIL  CHANGING  &  FILTER  REPLACEMENT 
(ENGINE):     

See Engine OWNERS MANUAL and carry out 

as per Engine Manufacturers Recommendations. 

 

SERVICING ENGINE AIR CLEANER & FOAM PRE-

CLEANER—   

See

 

engine owners manual for correct method 

to check and service engine air cleaner & foam pre-cleaner. 

 

LUBRICATION OF MACHINE:    

Lubrication of machine must be carried out every 25 hours of 

operation  or  once  a  month,  whichever  occurs  first.  More 
frequently when operated under adverse conditions. 

A  few  drops  of  oil  should  be  placed  at  the  following 
points:  Height  adjustment  mechanism,  pivot  bolt  and 

linkages on drive levers. 
Grease  should  be  applied  using  a  grease  gun  at  the 

grease nipple on the top end of each of the front caster 
fork shafts ensuring old grease is expelled at both the top 

and bottom of the shaft. 
 

ENGINE TO TRANSAXLES V BELT ADJUSTMENT:

    

Is automatically adjusted by the belt tensioning spring. 

 
ENGINE TO CUTTER V BELT ADJUSTMENT:

    

Is automatically adjusted by the belt tensioning springs. 

 

TO CHECK BLADES:

    

Stop engine.  Remove spark plug lead.  lift deflector and 
height adjustment control to highest position and inspect 

blades for wear.  If sharpening or replacement of mower 
blades  is  necessary,  remove  the  plugs  near  the  drive 

spindle  pulleys  and use  a 9/16” socket &  suitable  length 
extension  to  remove  the  blades,  or  remove  the  mowing 

attachment  for  ease  of  blade  access  and  general  under 
mowing  attachment  inspection  (see  to  remove  mowing 

attachment section). 

 

TO REMOVE MOWING ATTACHMENT: 

Remove  tension  spring  from  the  V  belt  tensioner  bracket.  

Remove cutter belt from rear PTO pulley.  Remove 4 x bolts 
and nyloc nuts either side on rear deck hangers. 

Remove  rear  pivot  bolt  from  rear  push  link.    Remove  the   
bolt & nut  on tensioner arm link and remove the tensioner 
arm link. 

 
 

 

CLEANING MOWING ATTACHMENT: 

Ensure  the  mowing  attachment  is  clear  of  obstructions.  

Attach standard garden hose to hose adaptor on either side 
of  mowing  attachment  and turn on hose.   Whilst  sitting in 
the operators seat engage and run mowing attachment for 

two minutes,  water from the hose will then circulate under 
the  cutter  and  clean  it.  After  cleaning  disengage  mowing 
attachment and remove hose from the adaptor

 

TYRE PRESSURE:

  

Front Wheel:-140 Kpa (20psi) approximately.  

Rear Wheel:- 105 Kpa (15psi) approximately.  

Uneven pressure can give an uneven finish when mowing 

and may cause damage to tyres and/or tubes. 

 

BATTERY MAINTENANCE:

   

Sealed battery. When not in use, a battery discharges by 

as much as 1%  a day, more  when the climate  is warm.  
To  make  up  for  this  loss,  a  boosting  charge  should  be 

given  once  a  month.    Disconnect  battery  terminals  to 
charge,  then  allow  to  stand  minimum  1/2hr  before  re-

connecting.  If a battery is not used for a period of more 
than  three  (3)  months,  the  terminals  should  be 

disconnected and trickle charged at two (2) amps for two 
(2) hours once every three (3) months or before use. 

 

GENUINE SPARE PARTS:

   

Always use Genuine Cox Factory Made Spare Parts.  Use 
of non-genuine COX spares will void your warranty. 

 

SAFETY FIRST:   

The use of any mechanical appliance can cause  injury if 
incorrect  procedures  are  used.    Please  ensure  that  all 

family  members  of  intended  operators  read  this  manual 
thoroughly

.  

 

TORQUE SETTINGS 

1/4” UNC BOLT/NUT 

10Nm (84lbf in)  

 

5/16” UNC BOLT/NUT  20Nm (180lbf in) 

 

 

3/8” UNC BOLT/NUT 

36Nm (27lbf ft) 

7/16” UNF BOLT 

68Nm (50lbf ft) 

6mm BOLT/NUT 

9Nm (80lbf in) 

 

We are proud that you have purchased a Cox  product and urge you to follow these instructions 

to obtain the maximum life for your machine.  If in doubt check with your supplier.

 

MAINTENANCE INSTRUCTIONS 

Summary of Contents for A19117K

Page 1: ...NSTRUCTIONS IN THIS MANUAL ARE FOLLOWED NOTE Bring this Manual when Service or Warranty work is required REGISTER YOUR WARRANTY ONLINE http www coxmowers com au warranty registration LAWNBOSS ZERO TUR...

Page 2: ...eat ENGINE ____________________MODEL ________________________ BRIGGS STRATTON ENGINE MODEL ______________TYPE____________ CODE_____________ DATE OF PURCHASE __________________________________ OWNERS N...

Page 3: ...ion co ordination or judgment Never mow while barefoot or wearing open sandals or thongs Wear long trousers and heavy shoes It is advisable to wear suitable eye protection when operating a mower Mow o...

Page 4: ...S printed on the Hourmeter until the display of the Hourmeter shows the three digits 0 00 The Hourmeter is of a vibration type and will record once on the number of hours the engine vibrations excites...

Page 5: ...rive Control Levers in the DRIVE position Lift weight from Seat Engine should stop Drive Control Lever Switches While sitting on stationary machine with Engine running and Cutter PTO Switch in DISENGA...

Page 6: ...is in the disengaged position down For safety it is advisable that the mowing attachment be not operating Cutter PTO Switch be in the disengaged position other than when mowing grass TO DRIVE FORWARD...

Page 7: ...REMOVE MOWING ATTACHMENT Remove tension spring from the V belt tensioner bracket Remove cutter belt from rear PTO pulley Remove 4 x bolts and nyloc nuts either side on rear deck hangers Remove rear p...

Page 8: ...chment cutter blades bolts nuts housing and guards for wear or damage replace if required DATE HOURS DEALER 1 MONTH OR 5 HOURS which ever occurs first Change engine oil Check engine air cleaner foam p...

Page 9: ...st spark arrester Check engine air cleaner foam pre cleaner service if required Check engine air cleaner cartridge service if required Clean engine cooling system Replace in line fuel filter Check for...

Page 10: ...usty conditions or where air borne debris is present DATE HOURS DEALER 33 MONTHS OR 275 HOURS which ever occurs first Change engine oil if operating under heavy load or high ambient temperature Check...

Page 11: ...7 October 2021 Page 11 LawnBoss ZTR Model A19117K...

Page 12: ...7 October 2021 Page 12 LawnBoss ZTR Model A19117K BODY COMPONENTS...

Page 13: ...4 13 A191063S Bracket Battery Rear 1 14 A191065S Bracket Battery Front 1 15 W041216 Washer Flat Bright 1 4 X3 4 X16g Znpl 1 16 NU133M6 Nut U 13x3 M6 Znpl 1 17 A191023Z Gate Neutral Left Znpl 1 18 NU2...

Page 14: ...7 October 2021 Page 14 LawnBoss ZTR Model A19117K SEAT COMPONENTS...

Page 15: ...103208 Washer Flat Black 10 5x32x8 Znpl 2 9 SH0825M Screw Hex M 8x 25 Pc8 8 Znpl 4 10 WS050216 Washer Lock Spring 5 16 X1 8 X1 16 Znpl 4 11 A172050 Seat 1 12 W08MN Washer Flat Bright M 8x 17x1 2 Znpl...

Page 16: ...7 October 2021 Page 16 LawnBoss ZTR Model A19117K ENGINE AUXILLARY COMPONENTS...

Page 17: ...ngine 25 4k6 35 A 91 L 47 5 Cb35x10 1 19 88026 Key 6 35x 6 35x 20 1 20 A179016 Clutch Brake Elecmagnet 25 4XB121 CCW GT1 1 21 W072606 Washer Flat Black 7 16 X 1 5 8 X 6mm 1 22 W071416 Washer Flat Brig...

Page 18: ...7 October 2021 Page 18 LawnBoss ZTR Model A19117K...

Page 19: ...65 Lead Battery Red 1 6 A191105 Harness Wiring Main B S 1 7 A163081 Meter Hour Magneto Sensing 12v Snap In 1 8 A179016 Clutch Brake Elecmagnet 1 9 BUY LOCALLY Battery Automoyive 12V CMFU1 9PL 240CCA 1...

Page 20: ...ex Soc M 6x 16 Pc10 9 Znpl 4 4 NU133M6 Nut U 13x3 M6 Znpl 4 5 A198007S Cover Tank Fuel Left 1 6 A120661 Tank Fuel 11 L Left 1 7 AM293 Petrol Tap 2 8 AM294 Grommet 2 9 CF01 Cap Fuel 1 10 80037 Grommet...

Page 21: ...Spring Extension Park Brake Chain Adjust 1 5 SP1PNCSM Switch Plunger 1 Pole Nc Snap Mtg 1 6 SP2PNONCSM Switch Plunger 2 Pole No Nc Snap Mtg 1 7 Plaque Tag Serial Zero Turn 1 8 PR0305 Rivet Blind Trus...

Page 22: ...7 October 2021 Page 22 LawnBoss ZTR Model A19117K...

Page 23: ...ht M 6x 12 5x1 2 24 5 NM6NT Nut Hex Nyloc Thin M 6 Pc6 12 7 A102190 Ring Retainer Switch PTO 1 8 A191013S Console Right 1 9 A120872Z Washer D 1 10 A120870 Bezel Switch Key 5 8 1 11 13125 Body Switch K...

Page 24: ...7 October 2021 Page 24 LawnBoss ZTR Model A19117K DRIVE CONTROL COMPONENTS...

Page 25: ...c 3 8 4 26 A191111 Sub Assy Control Drive Right 1 27 A191023Z Gate Neutral Left 1 28 NU204M8 Nut U 20x4 M8 1 29 NFM8 Nut Hex Flange Serated M 8 Pc8 1 30 BHSSM8X35 Screw Button Hex Soc M 8x 35 Pc10 9 1...

Page 26: ...7 October 2021 Page 26 LawnBoss ZTR Model A19117K...

Page 27: ...Hex M 8 X 70 Pc8 8 5 12 W08MN Washer Flat Bright M 8x 17x1 2 9 58 A191149 Pulley Engine 1 64 V25 Belt V 1 65 14070 Sleeve Pivot Drive Belt Tensioning Arm 1 66 1 A191055Z Arm Tensioner Belt Drive 1 66...

Page 28: ...7 October 2021 Page 28 LawnBoss ZTR Model A19117K...

Page 29: ...With Bearings 1 12 5 1 1 2 A120520 Sleeve Spacer Bearing L 87 1 12 5 1 2 BB204714NN Bearing Ball 2 12 5 2 TT11X400 5SS Tyre 11x 4 00 5 Tubeless 1 12 5 3 Purchase Locally Valve Tubeless Snap In Tr412...

Page 30: ...7 October 2021 Page 30 LawnBoss ZTR Model A19117K DECK SUSPENSION COMPONENTS...

Page 31: ...x2 0 4 18 A191037Z Rack Adjust Height Cut 1 19 A191039Z Arm Adjust Height Cut 1 20 A191045Z Post 10 5x20x55 1 21 A182115Z Bush Spacer Adjust Height Cut 1 22 B1080M Bolt Hex M10x80 Pc8 8 1 23 SH1030M10...

Page 32: ...7 October 2021 Page 32 LawnBoss ZTR Model A19117K...

Page 33: ...21 2 DEC11617E Decal Danger Mowing Attachment 2 21 3 DEC33717E Decal Deck Do Not Step 35 1 22 N08F Nut Hex Unf 1 2 Gr5 4 23 N08FC Nut Hex Conelock Unf 1 2 Gr5 4 24 NM10NT Nut Hex Nyloc Thin M10 Pc6 16...

Page 34: ...70 Landseer Street Acacia Ridge Qld 4110 Australia PH 07 3323 2222 Web Site Address www coxmowers com au Email sales coxmowers com au...

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