COX A19117K Owner/Operators Manual Incl Illustrated Parts List Download Page 6

 

 
 

 
 

 
 

 
 

 

 
 

 
 

 
 

 
 

 
 

 
 

 
 

 
 

 

 
 

 
 

 
 

 
 

 
 

 
 

 
 

 

 
 

 
 

 
 

 
 

 
 

 
 

 
 

 
 

 

 
 

 
 

 
 

 
 

 
 

 
 

 7 October 2021 

Page   6 

LawnBoss ZTR Model A19117K 

OPERATING INSTRUCTIONS 

IMPORTANT 

The careless or improper use of a machine of this type can be 

dangerous.  The manufacturer or selling agent does not accept 
responsibility for accident either to the operator, to the owner or 

to any person directly or indirectly or to property if such accident 

is caused by circumstances arising other than by the negligence 
or default of COX INDUSTRIES. 

RECOMMENDED FUEL 

Unleaded  fuel  is  recommended  by  all  manufacturers  of 

engines  fitted  to  Cox  products  (up  to  10%  ethanol  blended 
unleaded fuel is acceptable). 

SAFETY SWITCHES 

Before operating machine, ensure that all safety switches are 

operating correctly as per Pre-delivery Instructions.   Do not 
operate  machine  with  faulty,  missing  or  damaged  safety 

switches. 

BLADE WARNING 

Do  not  use  mowing  attachment  with  broken,  bent,  or 
damaged  blades,  or  damaged  or  worn  bolts  and  nuts 

otherwise  damage  and  premature  wear  will  result  from 
vibration.   Recommended Cutter Blade Bolt and Nut torque 

is 36-40Nm. Do not over tighten. 
 

Keep feet and hands clear of the mowing attachment 

at all times while operating or attempting to start the 

machine. 

 

WARNING 

DO NOT OPERATE  THE MOWING ATTACHMENT 

WITHOUT DISCHARGE DEFLECTOR FITTED & DOWN

.   

 

Reference to left or right hand side of machine is determined 

by sitting in the operating position on the machine. 
Safety footwear is recommended when operating machine. 

Mount  and  dismount  only  from  the  centre  front  or  non 
discharge side of machine. 

Ensure machine has Park Brake Lever set in the ON position 
and Drive Levers are in the locked out NEUTRAL position and 

Cutter  PTO  Switch  is  in  the  DISENGAGED  position  while 
attempting to start engine.   

Never allow engine revs to exceed 3600 RPM. 

 

TO OPERATE 

BEFORE STARTING/SWITCHING OFF: 

Read & Follow  Engine Owners Manual Instructions. 

Before stopping  the engine: 
Stop the mowing attachment 

Return the engine speed control to slow position . 
Then turn the Key Switch to the OFF position. 

 

STARTING ENGINE 

When starting machine, place Drive Levers in the locked  out 
NEUTRAL  position.  Ensure  that  Cutter  PTO  Switch  is  in  the 

DISENGAGED position and the Park Brake Lever is set in the 
ON position otherwise electric start will not be activated.  If 

engine is  cold, pull choke control (if equipped) up to choke 

position  and  engine  speed  control  knob  to  fast  position,  or 
move engine speed control knob to choke position. Turn key 

switch  to  start  position  and  release  to  the  on  position  once 
engine has started. Once engine is running gradually return 

the  choke  control  (if  equipped)  to  depressed  position,  or 
move  engine  speed  control  to  the  fast  position.  Do  not 

continue to operate the engine in the choke position.  
If  engine  is  hot  move  engine  speed  control  to  the  fast 

position. Turn key switch to start position and release to the 
on position once engine has started. 

 

TO OPERATE THE MOWING ATTACHMENT: 

Bring the engine up to the normal operating speed. 

The  Mowing  Attachment  is  engaged  by  puling  up  the  large 
yellow knob (P.T.O. Switch) on the left hand control panel. 

Before  starting  ensure  knob  is  in  the  disengaged  position 

(down).    For  safety  it  is  advisable    that  the  mowing 
attachment  be  not  operating  (Cutter  PTO  Switch  be  in  the 

disengaged position) other than when mowing grass. 

  

TO DRIVE FORWARD/REVERSE: 

Engine  speed  and  ultimate  drive  speed  is  regulated  by 
setting the engine speed control to desired engine speed. 

To drive forward push both the drive control levers forward 
from the neutral position.  

To  drive  in  reverse  pull  both  the  drive  control  levers  back 
from the neutral position. 

The further the drive control levers are moved from neutral 
the faster the drive speed. 

To  slow  down  when  driving  forward  pull  both  drive  control 
levers back. 

To  slow  down  when  driving  in  reverse  push  both  drive 

control levers forward. 
The  position  of  the  drive  control  levers  can  be  used  to 

control  the  ground  speed,  especially  in  heavier  conditions.  
Owing to the inline action of the drive levers, it is possible to 

take the machine straight from  forward to reverse and vice 
versa.   

 

MANOEUVRING/TURNING: 

The  independent    forward  and  reverse  operation  of  2 

separate  drives  makes  the  machine  very  manoeuvrable  and 
the sharpest turns can be negotiated easily and quickly. 

 Move  the  left  hand  drive  control  lever  forward  to  turn  the 
machine in a right hand turn direction. 

Move the right hand drive control lever  forward to turn the 
machine in a left hand turn direction 

Move the left hand drive control lever backwards to turn the 
machine in a left hand turn direction. 

Move  the  right  hand  drive  control  lever  backwards  to  turn 
the machine in a right hand turn direction. 

Adjustment  of  the  speed  of  each  rear  wheel  to  suit  the 
turning  manoeuvre  required  will  minimise  the  possible 

damage to the turf caused by having one wheel rotating too 
slow for the manoeuvre required. 

NOTE:  When mowing on slopes, keep drive levers in 

forward  or reverse,  depending  on  direction  of  travel. 
The  low  gearing  will  prevent  it  from  picking  up 

excessive speed. If very steep it may be necessary to 
reduce engine speed slightly.  

 

TO BRAKE (WITH ENGINE RUNNING): 

The drive levers should be used to stop the machine travel. 
Do not use the park brake lever to stop the machine travel 

except in an emergency as the park brake mechanism will be 

permanently damaged. 
 If travelling forward pull both drive control levers backwards 

evenly  until  the  machine  travel  stops,  then  return  both  the 
drive control levers to the neutral position. 

If  travelling    in  reverse  push  both  control  levers  forward 
evenly  until  the  machine  travel  stops,  then  return  both  the 

drive control levers to the neutral position.   

 

PARK AND TRANSPORTATION BRAKE: 

The park brake lever is located on the front left hand side of 
the  control  housing.    Pull  the  lever  up  fully  to  engage  park 

brake.  Push the lever down fully to  disengage park brake. 

Do not attempt to bring the machine to a stop using 

the  Park  Brake  Lever  as  permanent  damage  will  be 
done to the Park/Brake mechanism. 

 

CUTTING HEIGHT ADJUSTMENT: 

The  cutter  height  adjustment  lever  is  located  on  the  front 

right hand side of the control housing, and may be raised to 
suit various conditions.   

To  raise  or  lower  the  mowing  attachment,  lift  the  height 
adjustment lever slightly and depress button, once button is 

depressed  raise  or  lower  the  mowing  attachment  to  the 
desired position and release button.  

 

 

Summary of Contents for A19117K

Page 1: ...NSTRUCTIONS IN THIS MANUAL ARE FOLLOWED NOTE Bring this Manual when Service or Warranty work is required REGISTER YOUR WARRANTY ONLINE http www coxmowers com au warranty registration LAWNBOSS ZERO TUR...

Page 2: ...eat ENGINE ____________________MODEL ________________________ BRIGGS STRATTON ENGINE MODEL ______________TYPE____________ CODE_____________ DATE OF PURCHASE __________________________________ OWNERS N...

Page 3: ...ion co ordination or judgment Never mow while barefoot or wearing open sandals or thongs Wear long trousers and heavy shoes It is advisable to wear suitable eye protection when operating a mower Mow o...

Page 4: ...S printed on the Hourmeter until the display of the Hourmeter shows the three digits 0 00 The Hourmeter is of a vibration type and will record once on the number of hours the engine vibrations excites...

Page 5: ...rive Control Levers in the DRIVE position Lift weight from Seat Engine should stop Drive Control Lever Switches While sitting on stationary machine with Engine running and Cutter PTO Switch in DISENGA...

Page 6: ...is in the disengaged position down For safety it is advisable that the mowing attachment be not operating Cutter PTO Switch be in the disengaged position other than when mowing grass TO DRIVE FORWARD...

Page 7: ...REMOVE MOWING ATTACHMENT Remove tension spring from the V belt tensioner bracket Remove cutter belt from rear PTO pulley Remove 4 x bolts and nyloc nuts either side on rear deck hangers Remove rear p...

Page 8: ...chment cutter blades bolts nuts housing and guards for wear or damage replace if required DATE HOURS DEALER 1 MONTH OR 5 HOURS which ever occurs first Change engine oil Check engine air cleaner foam p...

Page 9: ...st spark arrester Check engine air cleaner foam pre cleaner service if required Check engine air cleaner cartridge service if required Clean engine cooling system Replace in line fuel filter Check for...

Page 10: ...usty conditions or where air borne debris is present DATE HOURS DEALER 33 MONTHS OR 275 HOURS which ever occurs first Change engine oil if operating under heavy load or high ambient temperature Check...

Page 11: ...7 October 2021 Page 11 LawnBoss ZTR Model A19117K...

Page 12: ...7 October 2021 Page 12 LawnBoss ZTR Model A19117K BODY COMPONENTS...

Page 13: ...4 13 A191063S Bracket Battery Rear 1 14 A191065S Bracket Battery Front 1 15 W041216 Washer Flat Bright 1 4 X3 4 X16g Znpl 1 16 NU133M6 Nut U 13x3 M6 Znpl 1 17 A191023Z Gate Neutral Left Znpl 1 18 NU2...

Page 14: ...7 October 2021 Page 14 LawnBoss ZTR Model A19117K SEAT COMPONENTS...

Page 15: ...103208 Washer Flat Black 10 5x32x8 Znpl 2 9 SH0825M Screw Hex M 8x 25 Pc8 8 Znpl 4 10 WS050216 Washer Lock Spring 5 16 X1 8 X1 16 Znpl 4 11 A172050 Seat 1 12 W08MN Washer Flat Bright M 8x 17x1 2 Znpl...

Page 16: ...7 October 2021 Page 16 LawnBoss ZTR Model A19117K ENGINE AUXILLARY COMPONENTS...

Page 17: ...ngine 25 4k6 35 A 91 L 47 5 Cb35x10 1 19 88026 Key 6 35x 6 35x 20 1 20 A179016 Clutch Brake Elecmagnet 25 4XB121 CCW GT1 1 21 W072606 Washer Flat Black 7 16 X 1 5 8 X 6mm 1 22 W071416 Washer Flat Brig...

Page 18: ...7 October 2021 Page 18 LawnBoss ZTR Model A19117K...

Page 19: ...65 Lead Battery Red 1 6 A191105 Harness Wiring Main B S 1 7 A163081 Meter Hour Magneto Sensing 12v Snap In 1 8 A179016 Clutch Brake Elecmagnet 1 9 BUY LOCALLY Battery Automoyive 12V CMFU1 9PL 240CCA 1...

Page 20: ...ex Soc M 6x 16 Pc10 9 Znpl 4 4 NU133M6 Nut U 13x3 M6 Znpl 4 5 A198007S Cover Tank Fuel Left 1 6 A120661 Tank Fuel 11 L Left 1 7 AM293 Petrol Tap 2 8 AM294 Grommet 2 9 CF01 Cap Fuel 1 10 80037 Grommet...

Page 21: ...Spring Extension Park Brake Chain Adjust 1 5 SP1PNCSM Switch Plunger 1 Pole Nc Snap Mtg 1 6 SP2PNONCSM Switch Plunger 2 Pole No Nc Snap Mtg 1 7 Plaque Tag Serial Zero Turn 1 8 PR0305 Rivet Blind Trus...

Page 22: ...7 October 2021 Page 22 LawnBoss ZTR Model A19117K...

Page 23: ...ht M 6x 12 5x1 2 24 5 NM6NT Nut Hex Nyloc Thin M 6 Pc6 12 7 A102190 Ring Retainer Switch PTO 1 8 A191013S Console Right 1 9 A120872Z Washer D 1 10 A120870 Bezel Switch Key 5 8 1 11 13125 Body Switch K...

Page 24: ...7 October 2021 Page 24 LawnBoss ZTR Model A19117K DRIVE CONTROL COMPONENTS...

Page 25: ...c 3 8 4 26 A191111 Sub Assy Control Drive Right 1 27 A191023Z Gate Neutral Left 1 28 NU204M8 Nut U 20x4 M8 1 29 NFM8 Nut Hex Flange Serated M 8 Pc8 1 30 BHSSM8X35 Screw Button Hex Soc M 8x 35 Pc10 9 1...

Page 26: ...7 October 2021 Page 26 LawnBoss ZTR Model A19117K...

Page 27: ...Hex M 8 X 70 Pc8 8 5 12 W08MN Washer Flat Bright M 8x 17x1 2 9 58 A191149 Pulley Engine 1 64 V25 Belt V 1 65 14070 Sleeve Pivot Drive Belt Tensioning Arm 1 66 1 A191055Z Arm Tensioner Belt Drive 1 66...

Page 28: ...7 October 2021 Page 28 LawnBoss ZTR Model A19117K...

Page 29: ...With Bearings 1 12 5 1 1 2 A120520 Sleeve Spacer Bearing L 87 1 12 5 1 2 BB204714NN Bearing Ball 2 12 5 2 TT11X400 5SS Tyre 11x 4 00 5 Tubeless 1 12 5 3 Purchase Locally Valve Tubeless Snap In Tr412...

Page 30: ...7 October 2021 Page 30 LawnBoss ZTR Model A19117K DECK SUSPENSION COMPONENTS...

Page 31: ...x2 0 4 18 A191037Z Rack Adjust Height Cut 1 19 A191039Z Arm Adjust Height Cut 1 20 A191045Z Post 10 5x20x55 1 21 A182115Z Bush Spacer Adjust Height Cut 1 22 B1080M Bolt Hex M10x80 Pc8 8 1 23 SH1030M10...

Page 32: ...7 October 2021 Page 32 LawnBoss ZTR Model A19117K...

Page 33: ...21 2 DEC11617E Decal Danger Mowing Attachment 2 21 3 DEC33717E Decal Deck Do Not Step 35 1 22 N08F Nut Hex Unf 1 2 Gr5 4 23 N08FC Nut Hex Conelock Unf 1 2 Gr5 4 24 NM10NT Nut Hex Nyloc Thin M10 Pc6 16...

Page 34: ...70 Landseer Street Acacia Ridge Qld 4110 Australia PH 07 3323 2222 Web Site Address www coxmowers com au Email sales coxmowers com au...

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