COX A19117K Owner/Operators Manual Incl Illustrated Parts List Download Page 4

 

 
 

 
 

 
 

 
 

 

 
 

 
 

 
 

 
 

 
 

 
 

 
 

 
 

 

 
 

 
 

 
 

 
 

 
 

 
 

 
 

 

 
 

 
 

 
 

 
 

 
 

 
 

 
 

 
 

 

 
 

 
 

 
 

 
 

 
 

 
 

 7 October 2021 

Page   4 

LawnBoss ZTR Model A19117K 

PRE-DELIVERY INSTRUCTIONS 

THANK YOU,

 

for purchasing a COX 

LawnBOSS ZTR Ride-on Mower. 

 

RESPONSIBILITY: 

It  is  the  responsibility  of  the  dealer/distributors  to 
ensure  that  before  a  machine  is  delivered  to  a 

customer, it is in perfect operational condition. 
 

PROCEDURE: 
Unpacking Instructions - 

Inspect the shipping crate 

and contents for damage.  Position the shipping crate on a 
firm flat level surface with at least 3 meters distance from 

any obstruction to the end of the crate adjacent to the 
front of the Ride-on Mower. 

!  Caution  you  can  be  seriously  injured  by  the 

metal  strapping  which  has  sharp  edges  and  can 
spring out when cut. Wear gloves when handling 

metal strapping. 
!  Caution  you  can  be  seriously  injured  by  sharp 

nails protruding from the shipping crate. 

Cut  and  remove  the  straps  restraining  the  Ride-on 

Mower to the ends of the shipping crate.  Remove the 
end of the shipping crate adjacent to front of the Ride-

on Mower.  Remove the plastic sheet covering the Ride-
on Mower. 

Unlock  the  park  brake  by  moving  the  park  brake  lever 
down  fully.  Unlock  the  Transaxle  Disengage  Link  from 

the  engaged  position  by  lifting  up  then  pulling  fully 
towards  the  back  of  the  Ride-on  Mower  then  pushing 

down to lock in the disengaged position.  Pull the Ride-
on  Mower  from  the  shipping  crate.  Once  stopped  the 
Park  Brake  Lever  should  be  locked  on  by  pulling  lever 

up  fully.    Remove  the  Drive  Control  Levers.  Seat  Sub-
assembly,  &  other  loose  components  from  the 

packaging. 

 

Dispose of all packaging material responsibly. 

Do  not  leave  the  plastic  sheet  unrestrained,  it 
can blow away to become a safety hazard. 

 

CHECK PARTS SUPPLIED IN SEAT PROTECTION 

BAG 

 

Seat Sub-assembly (A191246) 

  Pre-delivery Instruction Sheet 

  Operators Guide Booklet 

 

Engine owner’s manual 

  Ignition keys (AM015) 

  Seat Spring x 3 (A163060) 

  Hex Screw (M8X20) x 3 (SH0820M) 

  Flat Washer (M8) x 3 (W05M202) 

  Nyloc Nut (M8) x 3 (NM8NT) 

  Seat Spring Cap x 3 (A168231) 

  Cup Head Bolt (M8x40) x 4 (BCHSNM8X40) 

  Spring Lock Washer (M8) x 4 (WS05021.6) 

  Dome Nut (M8 ) x 4 (ND08M) 

  Spring Pull Hook x 1 (13127) 

CHECK ITEMS SUPPLIED LOOSE 

  Left Drive Control Lever (A191117) 

  Right Drive Control Lever (A191118) 

 

ASSEMBLY: 

TOOLS  & EQUIPMENT REQUIRED: 

Socket set containing 13mm a/f socket & extension 75mm 

(3”) or longer. Spanner 13mm a/f. 
Refer pictorial procedure provided. 

 

INITIALISE HOURMETER (if fitted) 

Turn the Hourmeter on by pushing the Button located below 
the cover adjacent to the last S of the word PowerBOSS 

printed on the Hourmeter until the display of the Hourmeter 

shows the three digits 0.00.  The Hourmeter is of a vibration 
type and will record (once on) the number of hours the 

engine vibrations excites the Hourmeter. 
Once on the Hourmeter will continuously display the 

operating hours. 

 

INSTALL SEAT SPRINGS & MOUNT SEAT  

Install the three seat springs using the screws, washers, 

nuts, to the Rear of the Centre Console, and tighten the 
screws, washers, and nuts.  Install the Seat & Mounting 

to  the  Front  of  the  Centre  Console  using  the  Screws 
Washers  and  Nuts.    Attach  seat  switch  wiring  to  seat 

switch. 

 

INSTALL DRIVE CONTROL LEVERS 

Install  the  Left  &  Right  Drive  Control  Levers  using  the 

Bolts,  Washers,  &  Dome  Nuts,  to  the  sides  of  the 
Neutral Links 

at a height position to suit the operator. 
Align the Grips on the Drive Control Levers and tighten 

at a backwards/forwards position to suit the operator. 

 

ADJUST SEAT POSITION & FLOOR/FOOTREST 
POSITION 

Adjust the Seat position to suit the operator if required. 
Adjust the Floor/Footrest position to suit the operator if 

required. 

 

CHECK TYRE PRESSURE 

Before  operation  ensure  that  all  tyre  pressures  are 
equal  from  side  to  side.  The  recommended  pressures 
are:- 

Front Wheel:-140 Kpa (20psi) approximately.  
Rear Wheel:- 105 Kpa (15psi) 18x6.50-8 & 18x8.50-8 

 

BATTERY 

This machine is fitted with a maintenance free battery. 

Recharge only if required. 

 

ENGINE OIL 

Before  operation  ensure  that  engine  oil  level  is  to  the 

full mark on the dipstick.  (Read engine owners manual 
for correct procedure to check & adjust oil level). 

 

FUEL TAP 

Ensure  the  fuel  taps  at  the  bottom  inside  of  the  Right 
Side  Fuel  Tank  is  turned  to  the  on  position  before 

attempting  to  start  engine.    (Use  unleaded  fuel  only).  

Turn Fuel Tap off after use. 

 

CHECK OPERATION OF SAFETY START SWITCHES 
Drive  Lever  Switches  - 

With  Cutter  PTO  switch  in 

DISENGAGED  position  and  Park  Brake  Lever  set  in  the 
ON position and the Drive Control Levers in the DRIVE 

position.  Attempt to start the engine.   

Engine should not start. 
Cutter  PTO  Switch  - 

With Drive Control Levers in the 

locked out NEUTRAL position and Park Brake Lever set 
in  the  ON  position,  and  Cutter  PTO  Switch  in  the 

ENGAGED position.  Attempt to start engine. 

Engine should not start. 

Park Brake Lever Switch -     

With  Cutter  PTO  Switch  in  DISENGAGED  position  and 

the Drive Control Levers  set in the locked out NEURAL 
position, and the Park Brake Lever in the OFF position.  

Attempt to start the engine.   

Engine should not start. 

With  Cutter  PTO  Switch  in  DISENGAGED  position  and 
the  Drive  Control  Levers  in  the  locked  out  NEUTRAL 

position  and  the  Park  Brake  Lever  set  in  the  ON 
position. Attempt to start the Engine. 

Engine should start.

 

Summary of Contents for A19117K

Page 1: ...NSTRUCTIONS IN THIS MANUAL ARE FOLLOWED NOTE Bring this Manual when Service or Warranty work is required REGISTER YOUR WARRANTY ONLINE http www coxmowers com au warranty registration LAWNBOSS ZERO TUR...

Page 2: ...eat ENGINE ____________________MODEL ________________________ BRIGGS STRATTON ENGINE MODEL ______________TYPE____________ CODE_____________ DATE OF PURCHASE __________________________________ OWNERS N...

Page 3: ...ion co ordination or judgment Never mow while barefoot or wearing open sandals or thongs Wear long trousers and heavy shoes It is advisable to wear suitable eye protection when operating a mower Mow o...

Page 4: ...S printed on the Hourmeter until the display of the Hourmeter shows the three digits 0 00 The Hourmeter is of a vibration type and will record once on the number of hours the engine vibrations excites...

Page 5: ...rive Control Levers in the DRIVE position Lift weight from Seat Engine should stop Drive Control Lever Switches While sitting on stationary machine with Engine running and Cutter PTO Switch in DISENGA...

Page 6: ...is in the disengaged position down For safety it is advisable that the mowing attachment be not operating Cutter PTO Switch be in the disengaged position other than when mowing grass TO DRIVE FORWARD...

Page 7: ...REMOVE MOWING ATTACHMENT Remove tension spring from the V belt tensioner bracket Remove cutter belt from rear PTO pulley Remove 4 x bolts and nyloc nuts either side on rear deck hangers Remove rear p...

Page 8: ...chment cutter blades bolts nuts housing and guards for wear or damage replace if required DATE HOURS DEALER 1 MONTH OR 5 HOURS which ever occurs first Change engine oil Check engine air cleaner foam p...

Page 9: ...st spark arrester Check engine air cleaner foam pre cleaner service if required Check engine air cleaner cartridge service if required Clean engine cooling system Replace in line fuel filter Check for...

Page 10: ...usty conditions or where air borne debris is present DATE HOURS DEALER 33 MONTHS OR 275 HOURS which ever occurs first Change engine oil if operating under heavy load or high ambient temperature Check...

Page 11: ...7 October 2021 Page 11 LawnBoss ZTR Model A19117K...

Page 12: ...7 October 2021 Page 12 LawnBoss ZTR Model A19117K BODY COMPONENTS...

Page 13: ...4 13 A191063S Bracket Battery Rear 1 14 A191065S Bracket Battery Front 1 15 W041216 Washer Flat Bright 1 4 X3 4 X16g Znpl 1 16 NU133M6 Nut U 13x3 M6 Znpl 1 17 A191023Z Gate Neutral Left Znpl 1 18 NU2...

Page 14: ...7 October 2021 Page 14 LawnBoss ZTR Model A19117K SEAT COMPONENTS...

Page 15: ...103208 Washer Flat Black 10 5x32x8 Znpl 2 9 SH0825M Screw Hex M 8x 25 Pc8 8 Znpl 4 10 WS050216 Washer Lock Spring 5 16 X1 8 X1 16 Znpl 4 11 A172050 Seat 1 12 W08MN Washer Flat Bright M 8x 17x1 2 Znpl...

Page 16: ...7 October 2021 Page 16 LawnBoss ZTR Model A19117K ENGINE AUXILLARY COMPONENTS...

Page 17: ...ngine 25 4k6 35 A 91 L 47 5 Cb35x10 1 19 88026 Key 6 35x 6 35x 20 1 20 A179016 Clutch Brake Elecmagnet 25 4XB121 CCW GT1 1 21 W072606 Washer Flat Black 7 16 X 1 5 8 X 6mm 1 22 W071416 Washer Flat Brig...

Page 18: ...7 October 2021 Page 18 LawnBoss ZTR Model A19117K...

Page 19: ...65 Lead Battery Red 1 6 A191105 Harness Wiring Main B S 1 7 A163081 Meter Hour Magneto Sensing 12v Snap In 1 8 A179016 Clutch Brake Elecmagnet 1 9 BUY LOCALLY Battery Automoyive 12V CMFU1 9PL 240CCA 1...

Page 20: ...ex Soc M 6x 16 Pc10 9 Znpl 4 4 NU133M6 Nut U 13x3 M6 Znpl 4 5 A198007S Cover Tank Fuel Left 1 6 A120661 Tank Fuel 11 L Left 1 7 AM293 Petrol Tap 2 8 AM294 Grommet 2 9 CF01 Cap Fuel 1 10 80037 Grommet...

Page 21: ...Spring Extension Park Brake Chain Adjust 1 5 SP1PNCSM Switch Plunger 1 Pole Nc Snap Mtg 1 6 SP2PNONCSM Switch Plunger 2 Pole No Nc Snap Mtg 1 7 Plaque Tag Serial Zero Turn 1 8 PR0305 Rivet Blind Trus...

Page 22: ...7 October 2021 Page 22 LawnBoss ZTR Model A19117K...

Page 23: ...ht M 6x 12 5x1 2 24 5 NM6NT Nut Hex Nyloc Thin M 6 Pc6 12 7 A102190 Ring Retainer Switch PTO 1 8 A191013S Console Right 1 9 A120872Z Washer D 1 10 A120870 Bezel Switch Key 5 8 1 11 13125 Body Switch K...

Page 24: ...7 October 2021 Page 24 LawnBoss ZTR Model A19117K DRIVE CONTROL COMPONENTS...

Page 25: ...c 3 8 4 26 A191111 Sub Assy Control Drive Right 1 27 A191023Z Gate Neutral Left 1 28 NU204M8 Nut U 20x4 M8 1 29 NFM8 Nut Hex Flange Serated M 8 Pc8 1 30 BHSSM8X35 Screw Button Hex Soc M 8x 35 Pc10 9 1...

Page 26: ...7 October 2021 Page 26 LawnBoss ZTR Model A19117K...

Page 27: ...Hex M 8 X 70 Pc8 8 5 12 W08MN Washer Flat Bright M 8x 17x1 2 9 58 A191149 Pulley Engine 1 64 V25 Belt V 1 65 14070 Sleeve Pivot Drive Belt Tensioning Arm 1 66 1 A191055Z Arm Tensioner Belt Drive 1 66...

Page 28: ...7 October 2021 Page 28 LawnBoss ZTR Model A19117K...

Page 29: ...With Bearings 1 12 5 1 1 2 A120520 Sleeve Spacer Bearing L 87 1 12 5 1 2 BB204714NN Bearing Ball 2 12 5 2 TT11X400 5SS Tyre 11x 4 00 5 Tubeless 1 12 5 3 Purchase Locally Valve Tubeless Snap In Tr412...

Page 30: ...7 October 2021 Page 30 LawnBoss ZTR Model A19117K DECK SUSPENSION COMPONENTS...

Page 31: ...x2 0 4 18 A191037Z Rack Adjust Height Cut 1 19 A191039Z Arm Adjust Height Cut 1 20 A191045Z Post 10 5x20x55 1 21 A182115Z Bush Spacer Adjust Height Cut 1 22 B1080M Bolt Hex M10x80 Pc8 8 1 23 SH1030M10...

Page 32: ...7 October 2021 Page 32 LawnBoss ZTR Model A19117K...

Page 33: ...21 2 DEC11617E Decal Danger Mowing Attachment 2 21 3 DEC33717E Decal Deck Do Not Step 35 1 22 N08F Nut Hex Unf 1 2 Gr5 4 23 N08FC Nut Hex Conelock Unf 1 2 Gr5 4 24 NM10NT Nut Hex Nyloc Thin M10 Pc6 16...

Page 34: ...70 Landseer Street Acacia Ridge Qld 4110 Australia PH 07 3323 2222 Web Site Address www coxmowers com au Email sales coxmowers com au...

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