COX A16916F Owner'S/Operator'S Manual Download Page 6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

21 October 2021

 

Page   6

 

 

Owners Manual for Model A16916F Hydro Drive

 

PRE

-

DELIVERY INSTRUCTIONS

 

UNPACKING INSTRUCTIONS

 

Unpacking Instructions

 

Inspect the shipping crate and contents for 

damage.

 

Position  the  shipping  crate  on  a  firm  flat 

level  surface  with  at  least  3  meters 

distance from any obstruction to the end of 

the  crate  adjacent  to  the  front  of  the 

tractor.

 

 

!  Caution  you  can  be  seriously 

injured  by  the  metal  strapping 

which  has  sharp  edges  and  can 

spring out when cut. Wear gloves 

when handling metal strapping.

 

 

!  Caution  you  can  be  seriously 

injured  by  sharp  nails  protruding 

from the shipping crate.

 

 

Cut  and  remove  the  straps  restraining  the 

tractor to the ends of the shipping crate.

 

 

Remove  the  end  of  the  shipping  crate 

adjacent to front of the tractor.

 

Remove  the  plastic  sheet  covering  the 

tractor.

 

Unlock  the  park  brake  knob  by  depressing 

the  clutch/brake  pedal  (the  pedal  on  the 

left  side  of  the  tractor).  Pull  the  transaxle 

transmission  pump  bypass  lever  fully 

forward  to  bypass  the  transmission  pump 

and allow the tractor to be pulled with less 

effort.

 

Pull  the  tractor  from  the  shipping  crate. 

Depress the brake pedal while lifting up on 

the park brake knob. Once  the park brake 

knob is raised release the brake pedal and 

then the park brake knob.

 

The Park brake should now be locked on.

 

 

Push  the  transaxle  transmission  pump 

bypass  lever  fully  rearward  to  engage  the 

transmission pump and allow the tractor to 

be driven.

 

Remove the steering wheel, seat sub

-

assy, 

&  other  loose    components  from  the 

packaging.

 

 

Dispose  of  all  packaging  material 

responsibly.

 

 

Do  not  leave  the  plastic  sheet 

unrestrained, it can blow away to 

become a safety hazard.

 

INTRODUCTION:

 

The  purpose  of  this  procedure  is  to 

ensure  the  dealer/distributor  has 

assembled  &  made  the  necessary 

checks,  &  adjustments,  before  the 

mower is operational, and instructed the 

owner  in  its  safe  operation  & 

maintenance.  This  procedure  begins 

upon receiving the crated mower and is 

finalised  once  the  mower  has  been 

either  sold  or  leaves  the  dealer/

distributors  premises.  This  is  the 

minimum  amount  of  work  required, 

however it should not be limited to only 

the areas detailed in this procedure.

 

RESPONSIBILITY:

 

It  is  the  responsibility  of  the  dealer/

distributors  to  ensure  that  before  a 

mower is delivered to a customer, it is in 

perfect operational condition.

 

 

PROCEDURE:

 

 

CHECK COMPONENTS SUPPLIED IN 

SEAT PROTECTION BAG

 

 

 

Engine owners manual

 

 

 

Owner/Operator manual

 

 

 

Ignition keys (AM015)

 

 

Steering wheel (SW14H)

 

 

 

Roll Pin (DP10)

 

   

Spring pull hook (13127)

 

   

Tommy bar (AM007)

 

 

 

Set Screws M8X20 (SH0820M) x 2

 

 

 

Nuts M8 Nyloc (NM8NT) x 2

 

 

 

Seat Springs x 2 (A163059B)

 

 

 

Spring Caps x 2 (A160231)

 

 

 

Washer (W05M202) x 2

 

 

 

Warranty Card

 

 

 

Pre

-

delivery Instruction Sheet

 

 

 

ASSEMBLY:

 

TOOLS  & EQUIPMENT REQUIRED:

 

Socket  set  containing  13mm  a/f  socket  & 

extension  75mm 

(3”) 

or  longer.  Spanner 

13mm  a/f.  Hammer  &  6mm  or 

1/4” 

pin 

punch. 

 

 

Refer pictorial procedure provided.

 

 

STEERING WHEEL

 

To  attach  the  steering  wheel,  align  the 

hole  in  the  steering  wheel  boss  to  the 

hole  in  the  steering  shaft  and  use  a 

hammer and suitable punch to drive the 

DP10  roll  pin    through  the  steering 

wheel  and  shaft.  Ensure  that  the  pin  is 

situated  centrally  in  the  steering  wheel 

boss  and  that  the  steering  is  free  to 

turn.

 

Press the steering wheel center cover 

into place using hand pressure only.

 

 

HOURMETER

 

Connect the black negative wire to the 

terminal supplied at the back of the 

hourmeter. 

 

 

SEAT MOUNT & SEAT SPRINGS

 

Install  the  two  seat  springs  using  the 

screws, washers, nuts, to the seat slide 

frame, and tighten the screws, washers, 

and nuts.  Install the Seat & Mounting to 

the  seat  slide  frame  using  the  Screws 

and  Nuts.    Attach  seat  switch  wiring  to 

seat switch.

 

 

CHECK TYRE PRESSURES & FLUID 

LEVELS:

 

 

TYRES

 

Before  operation  ensure  that  tyre 

pressures  are  equal  on  both  sides. 

Uneven  pressure  can  give  an  uneven 

finish  when  mowing  and  may  cause 

damage to tyres and/or tubes.

 

The recommended pressure is: 

 

Front 170kPa 

(24 P.S.I.). 

Rear 100kPa 

(15 P.S.I.)

BATTERY

 

This machine is fitted with a maintenance 

free battery.

 

ENGINE OIL

 

Before  operation  ensure  that  engine  oil 

level is to the full mark on the dipstick.  

(Refer  engine  owners  manual  for 

procedure  &  if  some  oil  needs  to  be 

added  refer  Engine  owners  Manual  for 

Correct Grade).

 

FUEL

 

Ensure  the  fuel  tap  at  the  bottom  left 

front side of fuel tank is turned to the on 

position  before  attempting  to  start 

engine.  (Use unleaded fuel only).

 

 

CHECK OPERATION OF SAFETY 

SWITCHES:

 

 

STARTING

 

Clutch/Brake  switch

 

With  PTO  (power  take  off)  switch  in 

disengaged  position  (down/off)  attempt  to 

start engine without the clutch/brake pedal 

depressed. 

Engine should not start.

 

PTO switch

 

Sit on seat with the clutch/brake pedal fully 

depressed  and  PTO  switch  engaged  (On), 

attempt to start engine.  

Engine  should 

not start.

 

Key Switch

 

With  PTO  switch  in  down  (disengaged/

off)  position  &  clutch/brake  pedal  fully 

depressed  turn  key  switch  to  start 

position.  

Engine should start.  

 

 

STOPPING

 

Seat switch 

 

Sit on seat and start engine, engage cutter, 

(manual or  electric  control)  and lift weight 

from seat.  

 

Engine should stop.

 

Clutch/Brake  switch

 

Sit on seat and start engine depress clutch/

brake pedal and apply park brake, lift 

weight from sear.

 

Engine should continue to run.

 

Sit on seat with engine running and park 

brake off , clutch/brake pedal not 

depressed and lift weight from seat.

 

Engine should stop.

 

Key Switch

 

Sit  on  seat  and  start  engine,  turn 

key switch to stop position.

 

Engine should stop.

 

Summary of Contents for A16916F

Page 1: ...CCUR UNLESS INSTRUCTIONS IN THIS MANUAL ARE FOLLOWED NOTE Bring this Manual when Service or Warranty work is required RIDE ON MOWER OWNER OPERATORS MANUAL Model A16916F Hydrostatic Drive CS45H20B35 14...

Page 2: ..._________ Located on label inside transmission housing B S ENGINE MODEL NO ______________TYPE____________ CODE_______________ DATE OF PURCHASE __________________________________ OWNERS NAME ADDRESS TO...

Page 3: ...ent Never mow while barefoot or wearing open sandals or thongs Wear long trousers and heavy shoes It is advisable to wear suitable eye protection when operating a mower Mow only in daylight or good ar...

Page 4: ...increase the risk of personal injury or property damage and is therefore considered as misuse for which the manufacturer accepts no responsibility as these increased risks must be accepted solely by t...

Page 5: ...er than grass When using the mowing attachment never direct discharge of material towards bystanders nor allow anyone else near the machine while it is operating Never operate the machine with defecti...

Page 6: ...2 A163059B Spring Caps x 2 A160231 Washer W05M202 x 2 Warranty Card Pre delivery Instruction Sheet ASSEMBLY TOOLS EQUIPMENT REQUIRED Socket set containing 13mm a f socket extension 75mm 3 or longer S...

Page 7: ...n 4500 1 3 DP10 Pin Roll Spring 1 4 X1 3 4 Znpl 1 4 NM8NT Nut Hex Nyloc Thin M 8 Pc6 Znpl 4 5 SH0820M Screw Hex M 8x 20 Pc8 8 Znpl 2 6 SH0825M Screw Hex M 8x 25 Pc8 8 Znpl 2 7 SW14H Wheel Steering 14...

Page 8: ...21 October 2021 Page 8 Owners Manual for Model A16916F Hydro Drive PARTS LIST A16916F CONTROLS...

Page 9: ...20 A169189R15G Bridge Suspension Mower Hydro Red 1 21 NF06CN Nut Hex Nyloc Thick Unc 3 8 Gr5 1 22 W061216 Washer Flat Bright 3 8 X3 4 X16g 3 23 B0860M Bolt Hex M 8x 60 Pc8 8 5 24 A168165Z Pivot Pedal...

Page 10: ...mowing attachment blades Seat Switch Used to stop engine if operator is not on the seat switch not depressed cutter engagement PTO switch is engaged on or the park brake switch is not depressed park...

Page 11: ...king engine oil level TO OPERATE BEFORE STARTING STOPPING See Engine Maintenance Instruction Sheet Check engine oil level check fuel level turn fuel tap on STARTING ENGINE Cold Engine To start engine...

Page 12: ...with engine running and park brake off clutch brake pedal not depressed and lift weight from seat Engine should stop Key Switch Sit on seat and start engine turn key switch to stop position Engine sho...

Page 13: ...ondition service if required Check clutch brake operation adjust if required Check operation of safety switches and replace if required Check tyre pressures adjust if required Grease stub axles Lubric...

Page 14: ...rockets for wear adjust if required Check mowing attachment cutter blades bolts nuts housing chute grass catcher and guards for wear or damage repair or replace if required DATE HOURS DEALER 15 MONTHS...

Page 15: ...er dusty conditions or where air borne debris is present DATE HOURS DEALER 24 MONTHS OR 200 HOURS which ever occurs first If fitted replace engine oil filter Change engine oil Check engine spark plug...

Page 16: ...axles Lubricate steering ball joints rod ends Check mowing attachment cutter blades bolts nuts housing chute grass catcher and guards for wear or damage repair or replace if required Check battery con...

Page 17: ...21 October 2021 Page 17 Owners Manual for Model A16916F Hydro Drive...

Page 18: ...21 October 2021 Page 18 Owners Manual for Model A16916F Hydro Drive PARTS LIST A16916F BODY BONNET MUDGUARD...

Page 19: ...Posi3 K 6x 20 2 8 W10MN Washer Flat Bright M10x 21x1 6 2 9 W041216 Washer Flat Bright 1 4 X3 4 X16g 12 10 BHSSM6X16 Screw Button Hex Soc M 6x 16 Pc10 9 2 11 NM6NT Nut Hex Nyloc Thin M 6 Pc6 6 12 SH061...

Page 20: ...21 October 2021 Page 20 Owners Manual for Model A16916F Hydro Drive PARTS LIST A16916F BODY SEAT...

Page 21: ...6 N05CN Nut Hex Nyloc Thick Unc 5 16 Gr5 4 7 BCHSNM8X25 Bolt Cup Sq Neck M8 X 20 Pc4 6 4 8 NHCM8 Nut Hex Conelok M 8 Pc8 4 9 W08MN Washer Flat Bright M 8x 17x1 2 4 10 89073 Strip Tape 125mm Long 2 11...

Page 22: ...21 October 2021 Page 22 Owners Manual for Model A16916F Hydro Drive PARTS LIST A16916F BONNET...

Page 23: ...A168239B Baffle Air Hot Bonnet B S 20 0 Black 1 11 BHSSM6X16 Screw Button Hex Soc M 6x 16 Pc10 9 8 12 BHSSM6X20 Screw Button Hex Soc M 6x 20 Pc10 9 2 13 DEC180 Badge Bonnet 1 14 DEC240 Decal Proudly...

Page 24: ...21 October 2021 Page 24 Owners Manual for Model A16916F Hydro Drive PARTS LIST A16916F BODY CONSOLE...

Page 25: ...1 14 A168117 Switch Pto Push Pull Nodtdt Yellow 1 15 A168024 Dash Console 1 16 A168131B Bracket Tank Fuel 1 17 80037 Grommet 1 18 A168133B Strut Console 1 19 96114 Strap Bonnet 1 20 W041216 Washer Fla...

Page 26: ...21 October 2021 Page 26 Owners Manual for Model A16916F Hydro Drive PARTS LIST A16916F STEERING UPPER...

Page 27: ...Washer Flat Bright 1 4 X3 4 X16g 8 11 W05M202 Washer Flat Bright 5 16 X3 4 X14g 2 12 A168087Z Spacer 8 5id 20od L 16 2 13 13242 Pin Pivot Front Axle 1 14 B0835M Bolt Hex M8 X 35 Pc8 8 2 15 A126174Z Y...

Page 28: ...21 October 2021 Page 28 Owners Manual for Model A16916F Hydro Drive PARTS LIST A16916F STEERING LOWER...

Page 29: ...t Hex M8 X 35 Pc8 8 2 16 A168245Z Link Pivot Steering Bottom 1 A118057A Spacer 1 B0845M Bolt 1 NM8NT Nut 1 17 SH0816M Screw Hex M 8x 16 Pc8 8 1 18 A168229Z Shaft Steering Lower 06b 8x195 1 19 C05 Circ...

Page 30: ...21 October 2021 Page 30 Owners Manual for Model A16916F Hydro Drive PARTS LIST A16916F WHEELS...

Page 31: ...LY Tubeless 1 3 3 Valve Tubeless Snap In Tr412 C1 Core Vc3 Cap 1 4 NHWM12X1 5 Nut Hex Wheel m12x1 5 60 Deg 8 5 W102705 Washer Flat Black 10 5x27x5 2 6 WSM10X3 66X2 69 Washer Lock Spring M10x3 66x2 69...

Page 32: ...21 October 2021 Page 32 Owners Manual for Model A16916F Hydro Drive PARTS LIST A16916F ENGINE ANCILLARY...

Page 33: ...A16916F 890 35 1 A169233R Reinforce Mount Engine Red A16916F 1055 42 1 15 A169223Z Guide Belt Drive Front 2 16 A168147Z Tang Clutch Brake 1 17 A168040 Pulley Engine 1 18 AM175 Key 1 19 A120516 Clutch...

Page 34: ...21 October 2021 Page 34 Owners Manual for Model A16916F Hydro Drive PARTS LIST A16916F WIRING...

Page 35: ...term 8 570 6 330 6 1 4 13115 Lead Battery Red L 400 1 5 AM159 Soleniod 1 6 AM265 Lead Battery Red L 490 1 7 A16811315L Harness Wiring Main 1 8 Fuse Blade 15 Amp Blue 1 9 13125 Switch Key 3 Posn Magnet...

Page 36: ...21 October 2021 Page 36 Owners Manual for Model A16916F Hydro Drive PARTS LIST A16916F DRIVE...

Page 37: ...Hex Nyloc Thin M 8 Pc6 4 21 A168087Z Spacer 8 5id 20od L 16 1 22 W203806 Washer Flat 20x38x6 2 23 A169205 Adaptor Wheel 2 24 14126 Key 2 25 14075 Cap Hub Rear Wheel 2 26 SH1240M1 5 Screw Hex M12x1 5x...

Page 38: ...21 October 2021 Page 38 Owners Manual for Model A16916F Hydro Drive PARTS LIST TRANSAXLE...

Page 39: ...ol Shaft 50 T168T2029920 Fulcrum 51 T168T2029800 Torsion Spring 52 T168T2029740 Control Arm A 53 T1A646029400 Control Lever F ITEM PART NUMBER DESCRIPTION 54 T168T2029360 Jerky Plate 55 T22137120000 W...

Page 40: ...21 October 2021 Page 40 Owners Manual for Model A16916F Hydro Drive PARTS LIST A16916F MOWER SUSPENSION...

Page 41: ...Screw Hex M10x 30 Pc10 9 1 22 W041216 Washer Flat Bright 1 4 X3 4 X16g 1 23 A168233 Sub Assy Aduster Height Cut 1 24 A168211 Grip Hand 1 25 A168219Z Bush 1 26 W10MN Washer Flat Bright M10x 21x1 6 1 2...

Page 42: ...21 October 2021 Page 42 Owners Manual for Model A16916F Hydro Drive PARTS LIST CA17016D 35 MOWING ATTACH ANCILLARY COMPONENTS...

Page 43: ...oc Thin M 6 Pc6 2 14 SH0616M Screw Hex M 6x 16 Pc4 6 1 15 NM6NT Nut Hex Nyloc Thin M 6 Pc6 1 16 A121512 Grommet 1 17 A121513 Adaptor Spray Water 1 18 AM259 Deflector 1 19 A100003 Spring Torsion Deflec...

Page 44: ...21 October 2021 Page 44 Owners Manual for Model A16916F Hydro Drive PARTS LIST CA17016D 35 MOWING ATTACH CUTTER COMPONENTS...

Page 45: ...Cutter 492 Pcd 1 7 SKIT54N Pair Blade Bolt Washer Nut Standard 198 1 7 1 Blade Mower Swingback Standard 198 2 7 2 SKIT01D1 Blade Bolt Nut Set 1 7 2 1 Nut Hex Nyloc Thick Unc 3 8 Gr5 2 7 2 2 Washer Wav...

Page 46: ...21 October 2021 Page 46 Owners Manual for Model A16916F Hydro Drive PARTS LIST CA171 42 MOWING ATTACHMENT ANCILLARY COMPONENTS...

Page 47: ...17 A171007R Guard Pulley Left 1 18 A171010R Guard Pulley Right 1 19 13016 Pin 1 20 SH0616M Screw Hex M 6x 16 Pc4 6 7 21 NM6NT Nut Hex Nyloc Thin M 6 Pc6 7 22 W06MN Washer Flat Bright M 6x 12 5x1 2 6 2...

Page 48: ...21 October 2021 Page 48 Owners Manual for Model A16916F Hydro Drive PARTS LIST CA171 42 MOWING ATTACHMENT CUTTER COMPONENTS...

Page 49: ...W10MN Washer Flat Bright M10x 21x1 6 6 9 SH1030M10 9 Screw Hex M10x 30 Pc10 9 10 10 A171050Z Spacer Sleeve 25 2x35x 8 2 11 NM10NT Nut Hex Nyloc Thin M10 Pc6 16 12 BHSSM10X30 Screw Button Hex Soc M10x...

Page 50: ...ge Steering Wheel Oval 1 1 DEC180 Badge Bonnet 1 1 DEC240 Decal Proudly Australian 2 2 DEC325 Decal Sman 4000 Cox Hydro 1 1 DEC330 Decal Cox 250x 80 Red 1 1 DEC333 Decal Sman 4500 Cox Bonnet Side 2 2...

Page 51: ...9 Amps Dry Mass 36 8 kg Transaxle Design Performance Model Type Hydrostatic Fluid Drive through Gear Transmission Differential Hydrostatic Bypass Disengagement Internal Wet Disk Brake External Reservo...

Page 52: ...21 October 2021 Page 52 Owners Manual for Model A16916F Hydro Drive DIMENSIONS CS45H20B35...

Page 53: ...21 October 2021 Page 53 Owners Manual for Model A16916F Hydro Drive DIMENSIONS CS45H20B42...

Page 54: ...70 Landseer Street Acacia Ridge Qld 4110 Australia PH 07 3323 2222 FAX 07 3344 6233 Web Site Address www coxmowers com au Email sales coxmowers com au...

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