COX A16916F Owner'S/Operator'S Manual Download Page 10

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

21 October 2021

 

Page   10

 

 

Owners Manual for Model A16916F Hydro Drive

 

IMPORTANT

 

 

RECOMMENDED FUEL

 

Unleaded fuel is recommended by 

all  manufacturers  of  engines 

fitted to Cox products.

 

 

SAFETY SWITCHES

 

Before operating machine, ensure 

that  all  safety  switches  are 

operating  correctly.    Do  not 

operate  machine  with  faulty, 

missing  or  damaged  safety 

switches.

 

 

BLADE WARNING

 

 

Do  not  use  mowing  attachment 

with  broken  or  bent  blades, 

damaged  or  worn  bolts  and  nuts 

or damaged cutter disc, otherwise 

damage  and  premature  wear  will 

result  from  vibration.    Replace 

blades,  bolts  and  nuts  only  in 

pairs to maintain correct balance. 

Recommended  blade  nut  torque 

is 36

-

40Nm. Do not over tighten.

 

 

Keep both feet and hands 

clear of the mowing 

attachment at all times  

while attempting to start 

or operate the machine.

 

 

 

 

WARNING

 

DO NOT OPERATE 

WITHOUT MOWING 

ATTACHMENT 

DEFLECTOR FITTED & 

DOWN.

 

 

Reference  to  left  or  right  hand 

side of machine is determined by 

sitting  in  the  operating  position 

on the machine.

 

 

Safety  footwear  is  recommended 

when operating machine.

 

 

Reference  to  left  or  right  hand 

side of machine is determined by 

sitting  in  the  operating  position 

on the machine.

 

 

Mount  and  dismount  only  from 

left hand side of machine.

 

 

Ensure  machine  has  clutch/brake 

pedal  fully  depressed  or  parking 

brake  engaged  when  attempting 

to start engine.

 

 

Never  allow  engine  revs  to 

exceed more than 3600 RPM.

 

 

The Instruments, 

the Controls and 

their functions are 

as follows;

 

 

 

Key Switch

Used to start and stop engine. Insert 

key,  turn  key  all  the  way  right  to 

start  (3rd)  position  to  start  engine. 

When  key  is  released  from  start 

(3rd)  position  it  will  return  to  on  | 

(2nd) position. Turn key all the way 

left  to  off    O  (1st)  position  to  stop 

engine. Remove key from off O (1st) 

position to lock ignition switch.

 

 

PTO Switch

Used to activate the electromagnetic 

clutch/brake  to  start  (engage)  and 

stop (disengage and brake) mowing 

attachment blades and allow starting 

of  engine  with  mowing  attachment 

blades  disengaged  from  engine. 

With  engine  running  at  fast  speed 

pull  KNOB  up  to  (ON)  position  to 

start  (engage)  mowing  attachment 

blades.  Push  knob  down  to  (OFF) 

position  to  stop  (disengage  and 

brake) mowing attachment blades.

 

 

Seat Switch

-

 

 

Used  to  stop  engine  if  operator  is 

not  on  the  seat  (switch  not 

depressed)  &  cutter  engagement 

PTO  switch  is  engaged  (on)  or  the 

park  brake  switch  is  not  depressed 

(park brake not locked on).

 

 

Clutch/Brake  Pedal  &  Park 

Brake Switch

Used to allow starting of the engine 

when depressed. 

 

Used  to  stop  engine  when  not 

depressed  and  seat  switch  is  not 

depressed.

 

 

Hourmeter

Used  to  indicate  the  number  of 

hours the engine has operated. 

 

 

Note:

-

 Ignition switch must be in the 

on  position  for  the  hourmeter  to 

display hours.

 

 

Engine Speed/Choke 

Control Lever

Used to  regulate  engine  speed  and 

cutter  speed  also  to  engage/

regulate/disengage 

the 

engine 

choke  to  assist  in  starting  a  cold 

engine. Push LEVER fully forward to 

engage the engine choke fully.

 

 

Pull  LEVER  back  so  front  edge  of 

LEVER is in line with the fast (rabbit) 

symbol on dash decal to disengage 

choke fully.

 

 

Pull LEVER back for slow engine and 

cutter  speed  and  push  LEVER 

forward  to  fast  symbol  on  dash 

decal  for  fast  engine  and  cutter 

speed.

 

 

Clutch/Brake Pedal

Used  to  disengage  drive  to  the 

transaxle  and  apply  the  brake  to 

slow  or  stop  machine  travel  in 

forward or reverse direction. Used to 

allow  engagement  of  park  brake  in 

locked  (on)  position.  Used  to  allow 

starting  of  engine.  Used  to  release 

park  brake  from  locked  (on) 

position. 

 

 

Depress  PEDAL  to  apply  brake. 

Depress  PEDAL  to  allow  raising  of 

park  brake  knob  to  locked  (on) 

position.  Depress  PEDAL  to  allow 

starting of engine. Depress PEDAL to 

release park brake from locked (on) 

position.

 

 

Park Brake Knob

Used to lift the park brake rod and 

engage  with  the  clutch/brake 

linkage to secure the brake into the 

locked (on) position. 

 

 

Used to allow starting of the engine 

if the mowing attachment is stoped 

(PTO.  clutch/brake  knob  is  pushed 

down) 

without 

the 

operator 

depressing  clutch/brake  pedal  or 

being on the operators seat.

 

 

Used to allow the operator to leave 

the  operating  position  with  the 

engine running if the park brake is in 

the  locked  (on)  position  and  the 

mowing  attachment  is  also  stoped 

(PTO.  clutch/brake  knob  is  pushed 

down). 

 

 

Depress  brake  pedal  fully,  then  lift 

the park brake KNOB into the locked 

(on) position and  release the  brake 

pedal,  leaving  the  KNOB  in  the 

locked  (on)  position.  Depress  the 

clutch/brake  pedal  to  release  the 

park brake and let it return to the off 

position. 

 

OPERATING INSTRUCTIONS

 

Summary of Contents for A16916F

Page 1: ...CCUR UNLESS INSTRUCTIONS IN THIS MANUAL ARE FOLLOWED NOTE Bring this Manual when Service or Warranty work is required RIDE ON MOWER OWNER OPERATORS MANUAL Model A16916F Hydrostatic Drive CS45H20B35 14...

Page 2: ..._________ Located on label inside transmission housing B S ENGINE MODEL NO ______________TYPE____________ CODE_______________ DATE OF PURCHASE __________________________________ OWNERS NAME ADDRESS TO...

Page 3: ...ent Never mow while barefoot or wearing open sandals or thongs Wear long trousers and heavy shoes It is advisable to wear suitable eye protection when operating a mower Mow only in daylight or good ar...

Page 4: ...increase the risk of personal injury or property damage and is therefore considered as misuse for which the manufacturer accepts no responsibility as these increased risks must be accepted solely by t...

Page 5: ...er than grass When using the mowing attachment never direct discharge of material towards bystanders nor allow anyone else near the machine while it is operating Never operate the machine with defecti...

Page 6: ...2 A163059B Spring Caps x 2 A160231 Washer W05M202 x 2 Warranty Card Pre delivery Instruction Sheet ASSEMBLY TOOLS EQUIPMENT REQUIRED Socket set containing 13mm a f socket extension 75mm 3 or longer S...

Page 7: ...n 4500 1 3 DP10 Pin Roll Spring 1 4 X1 3 4 Znpl 1 4 NM8NT Nut Hex Nyloc Thin M 8 Pc6 Znpl 4 5 SH0820M Screw Hex M 8x 20 Pc8 8 Znpl 2 6 SH0825M Screw Hex M 8x 25 Pc8 8 Znpl 2 7 SW14H Wheel Steering 14...

Page 8: ...21 October 2021 Page 8 Owners Manual for Model A16916F Hydro Drive PARTS LIST A16916F CONTROLS...

Page 9: ...20 A169189R15G Bridge Suspension Mower Hydro Red 1 21 NF06CN Nut Hex Nyloc Thick Unc 3 8 Gr5 1 22 W061216 Washer Flat Bright 3 8 X3 4 X16g 3 23 B0860M Bolt Hex M 8x 60 Pc8 8 5 24 A168165Z Pivot Pedal...

Page 10: ...mowing attachment blades Seat Switch Used to stop engine if operator is not on the seat switch not depressed cutter engagement PTO switch is engaged on or the park brake switch is not depressed park...

Page 11: ...king engine oil level TO OPERATE BEFORE STARTING STOPPING See Engine Maintenance Instruction Sheet Check engine oil level check fuel level turn fuel tap on STARTING ENGINE Cold Engine To start engine...

Page 12: ...with engine running and park brake off clutch brake pedal not depressed and lift weight from seat Engine should stop Key Switch Sit on seat and start engine turn key switch to stop position Engine sho...

Page 13: ...ondition service if required Check clutch brake operation adjust if required Check operation of safety switches and replace if required Check tyre pressures adjust if required Grease stub axles Lubric...

Page 14: ...rockets for wear adjust if required Check mowing attachment cutter blades bolts nuts housing chute grass catcher and guards for wear or damage repair or replace if required DATE HOURS DEALER 15 MONTHS...

Page 15: ...er dusty conditions or where air borne debris is present DATE HOURS DEALER 24 MONTHS OR 200 HOURS which ever occurs first If fitted replace engine oil filter Change engine oil Check engine spark plug...

Page 16: ...axles Lubricate steering ball joints rod ends Check mowing attachment cutter blades bolts nuts housing chute grass catcher and guards for wear or damage repair or replace if required Check battery con...

Page 17: ...21 October 2021 Page 17 Owners Manual for Model A16916F Hydro Drive...

Page 18: ...21 October 2021 Page 18 Owners Manual for Model A16916F Hydro Drive PARTS LIST A16916F BODY BONNET MUDGUARD...

Page 19: ...Posi3 K 6x 20 2 8 W10MN Washer Flat Bright M10x 21x1 6 2 9 W041216 Washer Flat Bright 1 4 X3 4 X16g 12 10 BHSSM6X16 Screw Button Hex Soc M 6x 16 Pc10 9 2 11 NM6NT Nut Hex Nyloc Thin M 6 Pc6 6 12 SH061...

Page 20: ...21 October 2021 Page 20 Owners Manual for Model A16916F Hydro Drive PARTS LIST A16916F BODY SEAT...

Page 21: ...6 N05CN Nut Hex Nyloc Thick Unc 5 16 Gr5 4 7 BCHSNM8X25 Bolt Cup Sq Neck M8 X 20 Pc4 6 4 8 NHCM8 Nut Hex Conelok M 8 Pc8 4 9 W08MN Washer Flat Bright M 8x 17x1 2 4 10 89073 Strip Tape 125mm Long 2 11...

Page 22: ...21 October 2021 Page 22 Owners Manual for Model A16916F Hydro Drive PARTS LIST A16916F BONNET...

Page 23: ...A168239B Baffle Air Hot Bonnet B S 20 0 Black 1 11 BHSSM6X16 Screw Button Hex Soc M 6x 16 Pc10 9 8 12 BHSSM6X20 Screw Button Hex Soc M 6x 20 Pc10 9 2 13 DEC180 Badge Bonnet 1 14 DEC240 Decal Proudly...

Page 24: ...21 October 2021 Page 24 Owners Manual for Model A16916F Hydro Drive PARTS LIST A16916F BODY CONSOLE...

Page 25: ...1 14 A168117 Switch Pto Push Pull Nodtdt Yellow 1 15 A168024 Dash Console 1 16 A168131B Bracket Tank Fuel 1 17 80037 Grommet 1 18 A168133B Strut Console 1 19 96114 Strap Bonnet 1 20 W041216 Washer Fla...

Page 26: ...21 October 2021 Page 26 Owners Manual for Model A16916F Hydro Drive PARTS LIST A16916F STEERING UPPER...

Page 27: ...Washer Flat Bright 1 4 X3 4 X16g 8 11 W05M202 Washer Flat Bright 5 16 X3 4 X14g 2 12 A168087Z Spacer 8 5id 20od L 16 2 13 13242 Pin Pivot Front Axle 1 14 B0835M Bolt Hex M8 X 35 Pc8 8 2 15 A126174Z Y...

Page 28: ...21 October 2021 Page 28 Owners Manual for Model A16916F Hydro Drive PARTS LIST A16916F STEERING LOWER...

Page 29: ...t Hex M8 X 35 Pc8 8 2 16 A168245Z Link Pivot Steering Bottom 1 A118057A Spacer 1 B0845M Bolt 1 NM8NT Nut 1 17 SH0816M Screw Hex M 8x 16 Pc8 8 1 18 A168229Z Shaft Steering Lower 06b 8x195 1 19 C05 Circ...

Page 30: ...21 October 2021 Page 30 Owners Manual for Model A16916F Hydro Drive PARTS LIST A16916F WHEELS...

Page 31: ...LY Tubeless 1 3 3 Valve Tubeless Snap In Tr412 C1 Core Vc3 Cap 1 4 NHWM12X1 5 Nut Hex Wheel m12x1 5 60 Deg 8 5 W102705 Washer Flat Black 10 5x27x5 2 6 WSM10X3 66X2 69 Washer Lock Spring M10x3 66x2 69...

Page 32: ...21 October 2021 Page 32 Owners Manual for Model A16916F Hydro Drive PARTS LIST A16916F ENGINE ANCILLARY...

Page 33: ...A16916F 890 35 1 A169233R Reinforce Mount Engine Red A16916F 1055 42 1 15 A169223Z Guide Belt Drive Front 2 16 A168147Z Tang Clutch Brake 1 17 A168040 Pulley Engine 1 18 AM175 Key 1 19 A120516 Clutch...

Page 34: ...21 October 2021 Page 34 Owners Manual for Model A16916F Hydro Drive PARTS LIST A16916F WIRING...

Page 35: ...term 8 570 6 330 6 1 4 13115 Lead Battery Red L 400 1 5 AM159 Soleniod 1 6 AM265 Lead Battery Red L 490 1 7 A16811315L Harness Wiring Main 1 8 Fuse Blade 15 Amp Blue 1 9 13125 Switch Key 3 Posn Magnet...

Page 36: ...21 October 2021 Page 36 Owners Manual for Model A16916F Hydro Drive PARTS LIST A16916F DRIVE...

Page 37: ...Hex Nyloc Thin M 8 Pc6 4 21 A168087Z Spacer 8 5id 20od L 16 1 22 W203806 Washer Flat 20x38x6 2 23 A169205 Adaptor Wheel 2 24 14126 Key 2 25 14075 Cap Hub Rear Wheel 2 26 SH1240M1 5 Screw Hex M12x1 5x...

Page 38: ...21 October 2021 Page 38 Owners Manual for Model A16916F Hydro Drive PARTS LIST TRANSAXLE...

Page 39: ...ol Shaft 50 T168T2029920 Fulcrum 51 T168T2029800 Torsion Spring 52 T168T2029740 Control Arm A 53 T1A646029400 Control Lever F ITEM PART NUMBER DESCRIPTION 54 T168T2029360 Jerky Plate 55 T22137120000 W...

Page 40: ...21 October 2021 Page 40 Owners Manual for Model A16916F Hydro Drive PARTS LIST A16916F MOWER SUSPENSION...

Page 41: ...Screw Hex M10x 30 Pc10 9 1 22 W041216 Washer Flat Bright 1 4 X3 4 X16g 1 23 A168233 Sub Assy Aduster Height Cut 1 24 A168211 Grip Hand 1 25 A168219Z Bush 1 26 W10MN Washer Flat Bright M10x 21x1 6 1 2...

Page 42: ...21 October 2021 Page 42 Owners Manual for Model A16916F Hydro Drive PARTS LIST CA17016D 35 MOWING ATTACH ANCILLARY COMPONENTS...

Page 43: ...oc Thin M 6 Pc6 2 14 SH0616M Screw Hex M 6x 16 Pc4 6 1 15 NM6NT Nut Hex Nyloc Thin M 6 Pc6 1 16 A121512 Grommet 1 17 A121513 Adaptor Spray Water 1 18 AM259 Deflector 1 19 A100003 Spring Torsion Deflec...

Page 44: ...21 October 2021 Page 44 Owners Manual for Model A16916F Hydro Drive PARTS LIST CA17016D 35 MOWING ATTACH CUTTER COMPONENTS...

Page 45: ...Cutter 492 Pcd 1 7 SKIT54N Pair Blade Bolt Washer Nut Standard 198 1 7 1 Blade Mower Swingback Standard 198 2 7 2 SKIT01D1 Blade Bolt Nut Set 1 7 2 1 Nut Hex Nyloc Thick Unc 3 8 Gr5 2 7 2 2 Washer Wav...

Page 46: ...21 October 2021 Page 46 Owners Manual for Model A16916F Hydro Drive PARTS LIST CA171 42 MOWING ATTACHMENT ANCILLARY COMPONENTS...

Page 47: ...17 A171007R Guard Pulley Left 1 18 A171010R Guard Pulley Right 1 19 13016 Pin 1 20 SH0616M Screw Hex M 6x 16 Pc4 6 7 21 NM6NT Nut Hex Nyloc Thin M 6 Pc6 7 22 W06MN Washer Flat Bright M 6x 12 5x1 2 6 2...

Page 48: ...21 October 2021 Page 48 Owners Manual for Model A16916F Hydro Drive PARTS LIST CA171 42 MOWING ATTACHMENT CUTTER COMPONENTS...

Page 49: ...W10MN Washer Flat Bright M10x 21x1 6 6 9 SH1030M10 9 Screw Hex M10x 30 Pc10 9 10 10 A171050Z Spacer Sleeve 25 2x35x 8 2 11 NM10NT Nut Hex Nyloc Thin M10 Pc6 16 12 BHSSM10X30 Screw Button Hex Soc M10x...

Page 50: ...ge Steering Wheel Oval 1 1 DEC180 Badge Bonnet 1 1 DEC240 Decal Proudly Australian 2 2 DEC325 Decal Sman 4000 Cox Hydro 1 1 DEC330 Decal Cox 250x 80 Red 1 1 DEC333 Decal Sman 4500 Cox Bonnet Side 2 2...

Page 51: ...9 Amps Dry Mass 36 8 kg Transaxle Design Performance Model Type Hydrostatic Fluid Drive through Gear Transmission Differential Hydrostatic Bypass Disengagement Internal Wet Disk Brake External Reservo...

Page 52: ...21 October 2021 Page 52 Owners Manual for Model A16916F Hydro Drive DIMENSIONS CS45H20B35...

Page 53: ...21 October 2021 Page 53 Owners Manual for Model A16916F Hydro Drive DIMENSIONS CS45H20B42...

Page 54: ...70 Landseer Street Acacia Ridge Qld 4110 Australia PH 07 3323 2222 FAX 07 3344 6233 Web Site Address www coxmowers com au Email sales coxmowers com au...

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