COX A12013G Owner'S/Operator'S Manual Download Page 7

 

 
 

 
 

 
 

 
 

 

 
 

 
 

 
 

 
 

 
 

 
 

 
 

 
 

 

 
 

 
 

 
 

 
 

 
 

 
 

 
 

 

 
 

 
 

 
 

 
 

 
 

 
 

 
 

 
 

 

 
 

 
 

 
 

 
 

 
 

 
 

26 July 2013 

Page   7 

Cruiser Model A12013G & A16013G rev1 

It is the owner’s responsibility to ensure that all periodical 
checks,  necessary  adjustments  and  services  are  carried 

out. 
 

STOP 

ENGINE  - 

Never  attempt  any 

maintenance  with  the  engine  running,  remove 
spark  plug  lead  and  ensure  the  blades  have 

stopped rotating. 
 

Before  servicing,  disconnect  spark  plug  wire  and  ground  it, 
disconnect battery at negative terminal, to prevent accidental 

starting. 
 

OIL  CHANGING  &  FILTER  REPLACEMENT 
(ENGINE):     

See Engine OWNERS MANUAL and carry out 

as per Engine Manufacturers Recommendations. 

 

SERVICING ENGINE AIR CLEANER & FOAM PRE-

CLEANER—   

See

 

engine owners manual for correct method 

to check and service engine air cleaner & foam pre-cleaner. 

 

LUBRICATION OF MACHINE:    

Lubrication of machine must be carried out every 25 hours of 

operation  or  once  a  month,  whichever  occurs  first.  More 
frequently when operated under adverse conditions. 

A  few  drops  of  oil  should  be  placed  at  the  following 
points:  Height  adjustment  mechanism,  pivot  bolt  and 

linkages on drive levers. 
Grease  should  be  applied  using  a  grease  gun  at  the 

grease nipple on the top end of each of the front caster 
fork shafts ensuring old grease is expelled at both the top 

and bottom of the shaft. 
 

ENGINE TO TRANSAXLES V BELT ADJUSTMENT:

    

Adjustment  of  the  clutch  rod  adjusting  nut  is  required 

periodically to allow the V belt to be spring tensioned.  With 
Clutch Park Brake Lever in  the OFF position Adjust the space 

between  the  Clutch  Rod  adjusting  nut  and  trunnion  to  be 
between 3mm and 6mm. 
If loss of drive is experienced because of V belt slippage, and 

the adjusting nut has run out of adjustment then the V belt 
has worn past its serviceable limit and should be replaced. 

 

ENGINE TO 42” CUTTER V BELT ADJUSTMENT:

    

Adjustment  of  the  V  Belt  Spring  Tensioner  Bracket    is 
required  periodically  to  allow  the  V  belt  to  be  spring 

tensioned. 
With  the  height  of  the  Mowing  Attach  set  in  its  lowest 

position  check  on  the  right  hand  rear  of  the  mowing 
attachment that the total length of the V belt   tensioner 

spring is greater than 170mm. If the length of the spring 
needs  to  be  adjusted  loosen  the  fasteners  on  the 

tensioner  bracket  and  move  the  tensioner  bracket  until 
the spring length is between 180mm and 190mm and re-
tension fasteners. 

 If  loss  of  cutter  drive  is  experienced  because  of  belt 
slippage,  and  the  tensioner  bracket  has  run  out  of 

adjustment  the  belt has worn  past  its  serviceable  limit and 
should be replaced. 

 

TO CHECK BLADES:

    

Stop engine.  Remove spark plug lead.  lift deflector and 

height adjustment control to highest position and inspect 
blades for wear.  If sharpening or replacement of mower 
blades  is  necessary,  remove  the  plugs  near  the  drive 

spindle  pulleys  and use  a 9/16” socket &  suitable  length 
extension  to  remove  the  blades,  or  remove  the  mowing 

attachment  for  ease  of  blade  access  and  general  under 
mowing  attachment  inspection  (see  to  remove  mowing 

attachment section). 

 

TO REMOVE 42” MOWING ATTACHMENT: 

Remove  tension  spring  from  the  V  belt  tensioner  bracket.  

Remove cutter belt from rear PTO pulley.  Remove 2 x bolts 
and nyloc nuts either side on rear deck hangers. 

Remove  pivot  pin  on  mowing  attachment  from  front  drag 
link.   Remove  the     bolt &  nut  on tensioner arm link  and 

remove the tensioner arm link. 

 

CLEANING MOWING ATTACHMENT: 

Ensure  the  mowing  attachment  is  clear  of  obstructions.  

Attach standard garden hose to hose adaptor on either side 
of  mowing  attachment  and turn on hose.   Whilst  sitting in 

the operators seat engage and run mowing attachment for 
two minutes,  water from the hose will then circulate under 

the  cutter  and  clean  it.  After  cleaning  disengage  mowing 
attachment and remove hose from the adaptor

 

TYRE PRESSURE:

  

Front Wheel:-140 Kpa (20psi) approximately.  
Rear Wheel:- 105 Kpa (15psi) 8.50x8 

 

 

 90 Kpa (13psi) 9.50x8 

Uneven pressure can give an uneven finish when mowing 

and may cause damage to tyres and/or tubes. 

 

BATTERY MAINTENANCE:

   

Sealed battery. When not in use, a battery discharges by 

as much as 1%  a day, more  when the climate  is warm.  
To  make  up  for  this  loss,  a  boosting  charge  should  be 

given  once  a  month.    Disconnect  battery  terminals  to 
charge,  then  allow  to  stand  minimum  1/2hr  before  re-

connecting.  If a battery is not used for a period of more 
than  three  (3)  months,  the  terminals  should  be 

disconnected and trickle charged at two (2) amps for two 
(2) hours once every three (3) months or before use. 

 

GENUINE SPARE PARTS:

   

Always use Genuine Cox Factory Made Spare Parts.  Use 
of non-genuine COX spares will void your warranty. 

 

SAFETY FIRST:   

The use of any mechanical appliance can cause  injury if 
incorrect  procedures  are  used.    Please  ensure  that  all 

family  members  of  intended  operators  read  this  manual 
thoroughly

.  

 

TORQUE SETTINGS 

1/4” UNC BOLT/NUT 

10Nm (84lbf in)  

 

5/16” UNC BOLT/NUT  20Nm (180lbf in) 

 

 

3/8” UNC BOLT/NUT 

36Nm (27lbf ft) 

7/16” UNF BOLT 

68Nm (50lbf ft) 

6mm BOLT/NUT 

9Nm (80lbf in) 

20mm NUT 

 

100Nm (74lbf ft) 

5/8” UNF NUT   

100Nm (74lbf ft) 

We are proud that you have purchased a Cox  product and urge you to follow these instructions 

to obtain the maximum life for your machine.  If in doubt check with your supplier.

 

MAINTENANCE INSTRUCTIONS 

Summary of Contents for A12013G

Page 1: ...S INSTRUCTIONS IN THIS MANUAL ARE FOLLOWED NOTE Bring this Manual when Service or Warranty work is required rev1 ZERO TURNING RADIUS RIDE ON MOWER Model A12013G CZN1642 16HP HONDA 42 CUT CZN2242 22HP...

Page 2: ...NE _GXV_____________TYPE____________ _____________ SERIAL NO _______________ BRIGGS STRATTON ENGINE MODEL ______________TYPE____________ CODE_____________ DATE OF PURCHASE ____________________________...

Page 3: ...r vision co ordination or judgment Never mow while barefoot or wearing open sandals or thongs Wear long trousers and heavy shoes It is advisable to wear suitable eye protection when operating a mower...

Page 4: ...e unleaded fuel only Turn fuel taps off after use SAFETY START SWITCHES Drive Lever Switches 16HP HON 22HP 24HP B S With Cutter PTO switch in DISENGAGED position and Clutch Park Brake Lever set in the...

Page 5: ...26 July 2013 Page 5 Cruiser Model A12013G A16013G rev1 PRE DELIVERY INSTALLATION OF SEAT AND CONTROL LEVERS...

Page 6: ...in the disengaged position other than when mowing grass TO DRIVE FORWARD REVERSE Engine speed and ultimate drive speed is regulated by setting the engine speed control to desired engine speed To driv...

Page 7: ...placed TO CHECK BLADES Stop engine Remove spark plug lead lift deflector and height adjustment control to highest position and inspect blades for wear If sharpening or replacement of mower blades is n...

Page 8: ...achment cutter blades bolts nuts housing and guards for wear or damage replace if required DATE HOURS DEALER 1 MONTH OR 5 HOURS which ever occurs first Change engine oil Check engine air cleaner foam...

Page 9: ...haust spark arrester Check engine air cleaner foam pre cleaner service if required Check engine air cleaner cartridge service if required Clean engine cooling system Replace in line fuel filter Check...

Page 10: ...usty conditions or where air borne debris is present DATE HOURS DEALER 33 MONTHS OR 275 HOURS which ever occurs first Change engine oil if operating under heavy load or high ambient temperature Check...

Page 11: ...26 July 2013 Page 11 Cruiser Model A12013G A16013G rev1...

Page 12: ...26 July 2013 Page 12 Cruiser Model A12013G A16013G BODY OUTER COMPONENTS 34 17 35 17 13...

Page 13: ...W08MN Washer 15 14 SH1025M Screw 2 15 W10MN Washer 4 16 BHSSM6X16 Screw Button Hex Soc 6 17 W06MN Washer 12 18 A120918R Bumper Front 1 19 NCM8X3 2 Nut Cage 2 20 NCM6X1 6X9 5 Nut Cage 2 21 NM4NT Nut 2...

Page 14: ...26 July 2013 Page 14 Cruiser Model A12013G A16013G SEAT COMPONENTS...

Page 15: ...3 7 WS050216 Washer Lock Spring 4 8 SP1PNCSM Switch Plunger 1 9 A120854 Kit Armrest T Suit V 3505 Seat 1 9 1 Screw Pan Cross Recess Unc 5 16 X 3 4 Black 6 9 2 Armrest Right 1 9 3 Armrest Left 1 10 A1...

Page 16: ...26 July 2013 Page 16 Cruiser Model A12013G A16013G ENGINE AUXILLARY COMPONENTS 16HP HONDA...

Page 17: ...t Support Muffler 1 19 A120715 Mount Exhaust 2 20 A120717Z Bracket Mount Exhaust 1 21 A120721 Spacer Recoil R280 Red Hon 28405z0a000zc 1 22 A120722 Bracket Recoil Mount Hon 28406z0a000 1 23 A120723 Pr...

Page 18: ...26 July 2013 Page 18 Cruiser Model A12013G A16013G ENGINE AUXILLARY COMPONENTS 22HP 24HP B S 42 Cut Only...

Page 19: ...20770 Control Speed Engine 1 17 A126266 Handle Control Speed 1 18 W071416 Washer 2 19 WS071008 Washer Lock Spring 1 20 B0748F Bolt 1 21 A120531 Fuel Line 50l 1 22 A120631 Fitting Tee Barb 1 23 A120871...

Page 20: ...26 July 2013 Page 20 Cruiser Model A12013G A16013G ENGINE AUXILLARY COMPONENTS 24HP B S 48 Cut Only...

Page 21: ...W071416 Washer 2 18 WS071008 Washer Lock Spring 1 19 B0748F Bolt 1 20 A120531 Fuel Line 50l 1 21 A120631 Fitting Tee Barb 3 16 Brass 1 22 A120871 Line Fuel 5 L 400 1 23 A120630 Fuel Line 200l 1 24 BHS...

Page 22: ...26 July 2013 Page 22 Cruiser Model A12013G A16013G ENGINE AUXILLIARY COMPONENTS 23HP HONDA 42 Cut Only...

Page 23: ...n Hex Soc 1 14 NM5NT Nut 1 15 A120726 Valve Oil Shut Off 15558 772 010 1 16 A120843C Pipe Exhaust 2 17 A120629 Fuel Line 360l 1 18 A120631 Fitting Tee Barb 3 16 Brass 1 19 A120871 Line Fuel 5 L 400 1...

Page 24: ...26 July 2013 Page 24 Cruiser Model A12013G A16013G ENGINE AUXILLARY COMPONENTS 23HP HON 48 Cut Only...

Page 25: ...1 15 A120726 Valve Oil Shut Off 15558 772 010 1 16 A120843C Pipe Exhaust 2 17 A120629 Fuel Line 360l 1 18 A120631 Fitting Tee Barb 3 16 Brass 1 19 A120871 Line Fuel 5 L 400 1 20 A120630 Fuel Line 200l...

Page 26: ...26 July 2013 Page 26 Cruiser Model A12013G A16013G...

Page 27: ...Elecmagnet 1 9 SKIT133 Switch Plunger Incl Cover 3 10 Fuse Blade 15AMP Blue 1 11 A143113 Harness Wiring Engine Honda 1 12 15235 Lead Battery Black 1 13 84132 Lead Battery Red 1 14 A120705 Harness Wiri...

Page 28: ...26 July 2013 Page 28 Cruiser Model A12013G A16013G...

Page 29: ...Brake Elecmagnet 1 9 SKIT133 Switch Plunger Incl Cover 3 10 Fuse Blade 20AMP Yellow 1 11 15235 Lead Battery Black 1 12 A120527 Lead Battery Red L 150 1 13 84132 Lead Battery Red L 295 1 14 A120705 Ha...

Page 30: ...26 July 2013 Page 30 Cruiser Model A12013G A16013G...

Page 31: ...er Incl Cover 3 10 Fuse Blade 20 Amp Yellow 1 11 A120857 Harness Wiring Engine Hon 23 0 1 12 15235 Lead Battery Black 1 13 89092 Lead Battery Red L 295 1 14 A120705 Harness Wiring Main Cruiser 1 16 SK...

Page 32: ...26 July 2013 Page 32 Cruiser Model A12013G A16013G CONSOLE COMPONENTS 16HP HONDA 22HP 24HP B S 36...

Page 33: ...9 NCM6X1 6X9 5 Nut Cage 2 10 NM8NT Nut 1 11 SH1030M Screw 1 12 NM5NT Nut 2 13 BHSSM5X12 Screw Button Hex Soc 2 14 SP2PNONCSM Switch Plunger 1 15 80037 Grommet 2 16 CSP2PSM Cover Switch Plunger 1 17 A...

Page 34: ...26 July 2013 Page 34 Cruiser Model A12013G A16013G CONSOLE COMPONENTS 23HP HONDA...

Page 35: ...7 A120941R Console Left Hon 1 8 A120839 Switch Key 1 9 Body Switch Key 1 10 Washer Lock 1 11 Nut 2 12 WM20S Washer Lock 1 13 A120848R Console Right 1 14 NM5NT Nut 2 15 BHSSM5X12 Screw Button Hex Soc 2...

Page 36: ...26 July 2013 Page 36 Cruiser Model A12013G A16013G DRIVE CONTROL COMPONENTS...

Page 37: ...Grip Hand 2 13 BCHSNM8X40 Bolt Cup Sq Neck 4 14 A120584R11J Lever Control Right 1 15 NM8NT Nut 9 16 W102015 Washer 4 17 C05 Circlip Ext E Type 4 18 W05M202 Washer 4 19 WS050216 Washer Lock Spring 2 2...

Page 38: ...26 July 2013 Page 38 Cruiser Model A12013G A16013G DRIVE COMPONENTS 42 ONLY 16...

Page 39: ...t Tensioning Arm 1 18 B0845M Bolt 2 19 A120625Z Arm Tensioner Belt Hydro 1 20 PIFBB02 Idler Flat 1 21 14025 Boss Idler 1 22 A102125Z Boss Idler 1 23 A120685 Bush Pivot Tensioner 2 24 A120683Z Guide Be...

Page 40: ...26 July 2013 Page 40 Cruiser Model A12013G A16013G DRIVE COMPONENTS 48 ONLY...

Page 41: ...sher Lock Spring 1 20 B0835M Bolt 1 21 BB102206N Bearing Ball 1 22 RE14INT End Rod Stamp 1 23 N04CN Nut 1 24 N04F Nut 1 25 A160034Z Arm Tensioner 1 26 A160032Z Spacer Locate Bearing 2 27 A160080Z Rod...

Page 42: ...26 July 2013 Page 42 Cruiser Model A12013G A16013G FRONT AXLE COMPONENTS...

Page 43: ...0X3 7X2 5 Washer Lock Spring 2 9 SH1025M Screw 2 10 A120588Z Fork Caster 2 11 VSS Valve Tubeless 2 12 A120520 Sleeve Spacer Bearing 2 13 A120590 Rim Wheel 2 14 TT11x400 5SS Tyre Tubeless 2 15 BB204714...

Page 44: ...26 July 2013 Page 44 Cruiser Model A12013G A16013G CUTTER SUSPENSION PARK BRAKE COMPONENTS 42 ONLY...

Page 45: ...Pivot Link Suspension Cutter 2 19 A120557R Bracket Switch Park Brake 1 20 AM009 Hand Grip 1 21 A120655Z Rod Push Disengaging 1 22 AM011 Ht Adj Pawl 1 23 B0860M Bolt 1 24 A120643Z Spacer Pawl Adjustmen...

Page 46: ...26 July 2013 Page 46 Cruiser Model A12013G A16013G CUTTER SUSPENSION PARK BRAKE COMPONENTS 48 ONLY...

Page 47: ...ion Cutter 2 19 A120557Z12H Bracket Switch Park Brake 1 20 AM009 Hand Grip P 1 21 A120655Z Rod Push Disengaging 1 22 AM011 Ht Adj Pawl 1 23 B0860M Bolt 1 24 A120643Z Spacer Pawl Adjustment Height 1 25...

Page 48: ...26 July 2013 Page 48 Cruiser Model A12013G A16013G CUTTER DECK COMPONENTS 42 ONLY...

Page 49: ...516Z12K Arm Tensioner Belt Cutter 1 25 B0652C Bolt 1 26 N06CN Nut 1 27 PIFBB04 Idler Flat 1 28 SH0820M Screw 1 29 W052003 Washer 2 30 WS050216 Washer Lock Spring 1 31 A121603R Bracket Spring Tensioner...

Page 50: ...26 July 2013 Page 50 Cruiser Model A12013G A16013G CUTTER DECK COMPONENTS view 1 48 ONLY...

Page 51: ...ave 6 11 SKIT01D1 Blade Bolt Nut Washers Set 3 12 A156015B Disc Cutter 3 13 SKIT41N Blade Bolt Nut Washers Set 3 14 BHSSM10X30 Screw Button Hex Soc 12 15 NM10NT Nut 48 16 A156017 Key 3 17 90022 Pin Pi...

Page 52: ...26 July 2013 Page 52 Cruiser Model A12013G A16013G CUTTER DECK COMPONENTS view 2 48 ONLY...

Page 53: ...Washer 8 21 NU204M8 Nut U 4 22 A121504Z Sleeve Roller Deck Cutter 1 23 W10MN Washer 5 24 PIFBB05 Idler Flat 1 25 B10120M Bolt 1 26 WS06081 5 Washer Lock Spring 1 27 V62 Belt V 1 28 A121513 Adaptor Spr...

Page 54: ...70 Landseer Street Acacia Ridge Qld 4110 Australia PH 07 3323 2222 FAX 07 3344 6233 Web Site Address www coxmowers com au Email sales coxmowers com au...

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