COX A12013G Owner'S/Operator'S Manual Download Page 6

 

 
 

 
 

 
 

 
 

 

 
 

 
 

 
 

 
 

 
 

 
 

 
 

 
 

 

 
 

 
 

 
 

 
 

 
 

 
 

 
 

 

 
 

 
 

 
 

 
 

 
 

 
 

 
 

 
 

 

 
 

 
 

 
 

 
 

 
 

 
 

 26 July 2013 

Page   6 

Cruiser Model A12013G & A16013G 

OPERATING INSTRUCTIONS 

IMPORTANT 

The careless or improper use of a machine of this type can be 

dangerous.  The manufacturer or selling agent does not accept 
responsibility for accident either to the operator, to the owner or 

to any person directly or indirectly or to property if such accident 

is caused by circumstances arising other than by the negligence 
or default of COX INDUSTRIES. 

RECOMMENDED FUEL 

Unleaded  fuel  is  recommended  by  all  manufacturers  of 

engines  fitted  to  Cox  products  (up  to  10%  ethanol  blended 
unleaded fuel is acceptable). 

SAFETY SWITCHES 

Before operating machine, ensure that all safety switches are 

operating correctly as per Pre-delivery Instructions.   Do not 
operate  machine  with  faulty,  missing  or  damaged  safety 

switches. 

BLADE WARNING 

Do  not  use  mowing  attachment  with  broken,  bent,  or 
damaged  blades,  or  damaged  or  worn  bolts  and  nuts 

otherwise  damage  and  premature  wear  will  result  from 
vibration.   Recommended Cutter Blade Bolt and Nut torque 

is 36-40Nm. Do not over tighten. 

Keep feet and hands clear of the mowing attachment 

at all times while operating or attempting to start the 

machine. 

 

WARNING 

DO NOT OPERATE  THE MOWING ATTACHMENT 

WITHOUT DISCHARGE DEFLECTOR FITTED & DOWN

.   

Reference to left or right hand side of machine is determined 
by sitting in the operating position on the machine. 

Safety footwear is recommended when operating machine. 
Mount  and  dismount  only  from  the  centre  front  or  non 

discharge side of machine. 

Ensure  machine  has  Clutch/Park  Brake  Lever  set  in  the  ON 
position  and  Drive  Levers  are  in  the  locked  out  NEUTRAL 

position  and  Cutter  PTO  Switch  is  in  the  DISENGAGED 
position while attempting to start engine.   

Never allow engine revs to exceed 3600 RPM. 

TO OPERATE 

BEFORE STARTING/SWITCHING OFF: 

Read & Follow  Engine Owners Manual Instructions. 

Before stopping  the engine: 
Stop the mowing attachment 

Return the engine speed control to slow position . 
Then turn the Key Switch to the OFF position. 

STARTING ENGINE 

When starting machine, place Drive Levers in the locked  out 

NEUTRAL  position.  Ensure  that  Cutter  PTO  Switch  is  in  the 
DISENGAGED position and the Clutch/Park Brake Lever is set 

in  the  ON  position  otherwise  electric  start  will  not  be 
activated.  If engine is cold, pull choke control (if equipped) 

up to choke position and engine  speed control knob to fast 
position,  or  move  engine  speed  control  knob  to  choke 

position. Turn key switch to start position and release to the 

on position once engine has started. Once engine is running 
gradually return the choke control (if equipped) to depressed 

position, or move engine speed control to the  fast position. 
Do not continue to operate the engine in the choke position.  

If  engine  is  hot  move  engine  speed  control  to  the  fast 
position. Turn key switch to start position and release to the 

on position once engine has started. 

TO OPERATE THE MOWING ATTACHMENT: 

Bring the engine up to the normal operating speed. 
The  Mowing  Attachment  is  engaged  by  puling  up  the  large 

yellow knob (P.T.O. Switch) on the left hand control panel. 
Before  starting  ensure  knob  is  in  the  disengaged  position 

(down).    For  safety  it  is  advisable    that  the  mowing 
attachment  be  not  operating  (Cutter  PTO  Switch  be  in  the 

disengaged position) other than when mowing grass. 

  

TO DRIVE FORWARD/REVERSE: 

Engine  speed  and  ultimate  drive  speed  is  regulated  by 
setting the engine speed control to desired engine speed. 

To drive forward push both the drive control levers forward 
from the neutral position.  

To  drive  in  reverse  pull  both  the  drive  control  levers  back 
from the neutral position. 

The further the drive control levers are moved from neutral 
the faster the drive speed. 

To  slow  down  when  driving  forward  pull  both  drive  control 

levers back. 
To  slow  down  when  driving  in  reverse  push  both  drive 

control levers forward. 
The  position  of  the  drive  control  levers  can  be  used  to 

control  the  ground  speed,  especially  in  heavier  conditions.  
Owing to the inline action of the drive levers, it is possible to 

take the machine straight from  forward to reverse and vice 
versa.   

MANOEUVRING/TURNING: 

The  independent    forward  and  reverse  operation  of  2 

separate  drives  makes  the  machine  very  manoeuvrable  and 
the sharpest turns can be negotiated easily and quickly. 

 Move  the  left  hand  drive  control  lever  forward  to  turn  the 
machine in a right hand turn direction. 

Move the right hand drive control lever  forward to turn the 
machine in a left hand turn direction 

Move the left hand drive control lever backwards to turn the 

machine in a left hand turn direction. 
Move  the  right  hand  drive  control  lever  backwards  to  turn 

the machine in a right hand turn direction. 
Adjustment  of  the  speed  of  each  rear  wheel  to  suit  the 

turning  manoeuvre  required  will  minimise  the  possible 
damage to the turf caused by having one wheel rotating too 

slow for the manoeuvre required. 

TO BRAKE (WITH ENGINE RUNNING): 

The drive levers should be used to stop the machine travel. 
Do not use the park brake lever to stop the machine travel 

except in an emergency as the park brake mechanism will be 
permanently damaged. 

 If travelling forward pull both drive control levers backwards 
evenly  until  the  machine  travel  stops,  then  return  both  the 

drive control levers to the neutral position. 

If  travelling    in  reverse  push  both  control  levers  forward 
evenly  until  the  machine  travel  stops,  then  return  both  the 

drive control levers to the neutral position.   

CLUTCH/PARK AND TRANSPORTATION BRAKE: 

The clutch/park brake lever is located on the front left hand 
side of the control housing.  Pull the lever up fully and  to the  

right then lower into the “L” slot to engage the brake.  Pull 
the lever up and to the left out of the “L” slot and then lower 

completely to disengage clutch/park brake. 

Do not attempt to bring the machine to a stop using 

the  Clutch/Park  Brake  Lever  as  permanent  damage 
will be done to the Park/Brake mechanism. 

CUTTING HEIGHT ADJUSTMENT: 

The  cutter  height  adjustment  lever  is  located  on  the  front 

right hand side of the control housing, and may be raised to 
suit various conditions.   

To  raise  the  mowing  attachment,  lift  the  height  adjustment 

lever  to  the  desired  height.    It  is  not  necessary  to  depress 
the button when lifting the mowing attachment. 

To lower the mowing attachment, lift the height adjustment 
lever  slightly  and  depress  button,  once  button  is  depressed 

lower  the  mowing  attachment  to  the  desired  position  and 
release button.  

 

NOTE:  When mowing on slopes, keep drive levers in 
forward  or reverse,  depending  on  direction  of  travel. 

The  low  gearing  will  prevent  it  from  picking  up 
excessive speed. If very steep it may be necessary to 

reduce engine speed slightly. 

 

Summary of Contents for A12013G

Page 1: ...S INSTRUCTIONS IN THIS MANUAL ARE FOLLOWED NOTE Bring this Manual when Service or Warranty work is required rev1 ZERO TURNING RADIUS RIDE ON MOWER Model A12013G CZN1642 16HP HONDA 42 CUT CZN2242 22HP...

Page 2: ...NE _GXV_____________TYPE____________ _____________ SERIAL NO _______________ BRIGGS STRATTON ENGINE MODEL ______________TYPE____________ CODE_____________ DATE OF PURCHASE ____________________________...

Page 3: ...r vision co ordination or judgment Never mow while barefoot or wearing open sandals or thongs Wear long trousers and heavy shoes It is advisable to wear suitable eye protection when operating a mower...

Page 4: ...e unleaded fuel only Turn fuel taps off after use SAFETY START SWITCHES Drive Lever Switches 16HP HON 22HP 24HP B S With Cutter PTO switch in DISENGAGED position and Clutch Park Brake Lever set in the...

Page 5: ...26 July 2013 Page 5 Cruiser Model A12013G A16013G rev1 PRE DELIVERY INSTALLATION OF SEAT AND CONTROL LEVERS...

Page 6: ...in the disengaged position other than when mowing grass TO DRIVE FORWARD REVERSE Engine speed and ultimate drive speed is regulated by setting the engine speed control to desired engine speed To driv...

Page 7: ...placed TO CHECK BLADES Stop engine Remove spark plug lead lift deflector and height adjustment control to highest position and inspect blades for wear If sharpening or replacement of mower blades is n...

Page 8: ...achment cutter blades bolts nuts housing and guards for wear or damage replace if required DATE HOURS DEALER 1 MONTH OR 5 HOURS which ever occurs first Change engine oil Check engine air cleaner foam...

Page 9: ...haust spark arrester Check engine air cleaner foam pre cleaner service if required Check engine air cleaner cartridge service if required Clean engine cooling system Replace in line fuel filter Check...

Page 10: ...usty conditions or where air borne debris is present DATE HOURS DEALER 33 MONTHS OR 275 HOURS which ever occurs first Change engine oil if operating under heavy load or high ambient temperature Check...

Page 11: ...26 July 2013 Page 11 Cruiser Model A12013G A16013G rev1...

Page 12: ...26 July 2013 Page 12 Cruiser Model A12013G A16013G BODY OUTER COMPONENTS 34 17 35 17 13...

Page 13: ...W08MN Washer 15 14 SH1025M Screw 2 15 W10MN Washer 4 16 BHSSM6X16 Screw Button Hex Soc 6 17 W06MN Washer 12 18 A120918R Bumper Front 1 19 NCM8X3 2 Nut Cage 2 20 NCM6X1 6X9 5 Nut Cage 2 21 NM4NT Nut 2...

Page 14: ...26 July 2013 Page 14 Cruiser Model A12013G A16013G SEAT COMPONENTS...

Page 15: ...3 7 WS050216 Washer Lock Spring 4 8 SP1PNCSM Switch Plunger 1 9 A120854 Kit Armrest T Suit V 3505 Seat 1 9 1 Screw Pan Cross Recess Unc 5 16 X 3 4 Black 6 9 2 Armrest Right 1 9 3 Armrest Left 1 10 A1...

Page 16: ...26 July 2013 Page 16 Cruiser Model A12013G A16013G ENGINE AUXILLARY COMPONENTS 16HP HONDA...

Page 17: ...t Support Muffler 1 19 A120715 Mount Exhaust 2 20 A120717Z Bracket Mount Exhaust 1 21 A120721 Spacer Recoil R280 Red Hon 28405z0a000zc 1 22 A120722 Bracket Recoil Mount Hon 28406z0a000 1 23 A120723 Pr...

Page 18: ...26 July 2013 Page 18 Cruiser Model A12013G A16013G ENGINE AUXILLARY COMPONENTS 22HP 24HP B S 42 Cut Only...

Page 19: ...20770 Control Speed Engine 1 17 A126266 Handle Control Speed 1 18 W071416 Washer 2 19 WS071008 Washer Lock Spring 1 20 B0748F Bolt 1 21 A120531 Fuel Line 50l 1 22 A120631 Fitting Tee Barb 1 23 A120871...

Page 20: ...26 July 2013 Page 20 Cruiser Model A12013G A16013G ENGINE AUXILLARY COMPONENTS 24HP B S 48 Cut Only...

Page 21: ...W071416 Washer 2 18 WS071008 Washer Lock Spring 1 19 B0748F Bolt 1 20 A120531 Fuel Line 50l 1 21 A120631 Fitting Tee Barb 3 16 Brass 1 22 A120871 Line Fuel 5 L 400 1 23 A120630 Fuel Line 200l 1 24 BHS...

Page 22: ...26 July 2013 Page 22 Cruiser Model A12013G A16013G ENGINE AUXILLIARY COMPONENTS 23HP HONDA 42 Cut Only...

Page 23: ...n Hex Soc 1 14 NM5NT Nut 1 15 A120726 Valve Oil Shut Off 15558 772 010 1 16 A120843C Pipe Exhaust 2 17 A120629 Fuel Line 360l 1 18 A120631 Fitting Tee Barb 3 16 Brass 1 19 A120871 Line Fuel 5 L 400 1...

Page 24: ...26 July 2013 Page 24 Cruiser Model A12013G A16013G ENGINE AUXILLARY COMPONENTS 23HP HON 48 Cut Only...

Page 25: ...1 15 A120726 Valve Oil Shut Off 15558 772 010 1 16 A120843C Pipe Exhaust 2 17 A120629 Fuel Line 360l 1 18 A120631 Fitting Tee Barb 3 16 Brass 1 19 A120871 Line Fuel 5 L 400 1 20 A120630 Fuel Line 200l...

Page 26: ...26 July 2013 Page 26 Cruiser Model A12013G A16013G...

Page 27: ...Elecmagnet 1 9 SKIT133 Switch Plunger Incl Cover 3 10 Fuse Blade 15AMP Blue 1 11 A143113 Harness Wiring Engine Honda 1 12 15235 Lead Battery Black 1 13 84132 Lead Battery Red 1 14 A120705 Harness Wiri...

Page 28: ...26 July 2013 Page 28 Cruiser Model A12013G A16013G...

Page 29: ...Brake Elecmagnet 1 9 SKIT133 Switch Plunger Incl Cover 3 10 Fuse Blade 20AMP Yellow 1 11 15235 Lead Battery Black 1 12 A120527 Lead Battery Red L 150 1 13 84132 Lead Battery Red L 295 1 14 A120705 Ha...

Page 30: ...26 July 2013 Page 30 Cruiser Model A12013G A16013G...

Page 31: ...er Incl Cover 3 10 Fuse Blade 20 Amp Yellow 1 11 A120857 Harness Wiring Engine Hon 23 0 1 12 15235 Lead Battery Black 1 13 89092 Lead Battery Red L 295 1 14 A120705 Harness Wiring Main Cruiser 1 16 SK...

Page 32: ...26 July 2013 Page 32 Cruiser Model A12013G A16013G CONSOLE COMPONENTS 16HP HONDA 22HP 24HP B S 36...

Page 33: ...9 NCM6X1 6X9 5 Nut Cage 2 10 NM8NT Nut 1 11 SH1030M Screw 1 12 NM5NT Nut 2 13 BHSSM5X12 Screw Button Hex Soc 2 14 SP2PNONCSM Switch Plunger 1 15 80037 Grommet 2 16 CSP2PSM Cover Switch Plunger 1 17 A...

Page 34: ...26 July 2013 Page 34 Cruiser Model A12013G A16013G CONSOLE COMPONENTS 23HP HONDA...

Page 35: ...7 A120941R Console Left Hon 1 8 A120839 Switch Key 1 9 Body Switch Key 1 10 Washer Lock 1 11 Nut 2 12 WM20S Washer Lock 1 13 A120848R Console Right 1 14 NM5NT Nut 2 15 BHSSM5X12 Screw Button Hex Soc 2...

Page 36: ...26 July 2013 Page 36 Cruiser Model A12013G A16013G DRIVE CONTROL COMPONENTS...

Page 37: ...Grip Hand 2 13 BCHSNM8X40 Bolt Cup Sq Neck 4 14 A120584R11J Lever Control Right 1 15 NM8NT Nut 9 16 W102015 Washer 4 17 C05 Circlip Ext E Type 4 18 W05M202 Washer 4 19 WS050216 Washer Lock Spring 2 2...

Page 38: ...26 July 2013 Page 38 Cruiser Model A12013G A16013G DRIVE COMPONENTS 42 ONLY 16...

Page 39: ...t Tensioning Arm 1 18 B0845M Bolt 2 19 A120625Z Arm Tensioner Belt Hydro 1 20 PIFBB02 Idler Flat 1 21 14025 Boss Idler 1 22 A102125Z Boss Idler 1 23 A120685 Bush Pivot Tensioner 2 24 A120683Z Guide Be...

Page 40: ...26 July 2013 Page 40 Cruiser Model A12013G A16013G DRIVE COMPONENTS 48 ONLY...

Page 41: ...sher Lock Spring 1 20 B0835M Bolt 1 21 BB102206N Bearing Ball 1 22 RE14INT End Rod Stamp 1 23 N04CN Nut 1 24 N04F Nut 1 25 A160034Z Arm Tensioner 1 26 A160032Z Spacer Locate Bearing 2 27 A160080Z Rod...

Page 42: ...26 July 2013 Page 42 Cruiser Model A12013G A16013G FRONT AXLE COMPONENTS...

Page 43: ...0X3 7X2 5 Washer Lock Spring 2 9 SH1025M Screw 2 10 A120588Z Fork Caster 2 11 VSS Valve Tubeless 2 12 A120520 Sleeve Spacer Bearing 2 13 A120590 Rim Wheel 2 14 TT11x400 5SS Tyre Tubeless 2 15 BB204714...

Page 44: ...26 July 2013 Page 44 Cruiser Model A12013G A16013G CUTTER SUSPENSION PARK BRAKE COMPONENTS 42 ONLY...

Page 45: ...Pivot Link Suspension Cutter 2 19 A120557R Bracket Switch Park Brake 1 20 AM009 Hand Grip 1 21 A120655Z Rod Push Disengaging 1 22 AM011 Ht Adj Pawl 1 23 B0860M Bolt 1 24 A120643Z Spacer Pawl Adjustmen...

Page 46: ...26 July 2013 Page 46 Cruiser Model A12013G A16013G CUTTER SUSPENSION PARK BRAKE COMPONENTS 48 ONLY...

Page 47: ...ion Cutter 2 19 A120557Z12H Bracket Switch Park Brake 1 20 AM009 Hand Grip P 1 21 A120655Z Rod Push Disengaging 1 22 AM011 Ht Adj Pawl 1 23 B0860M Bolt 1 24 A120643Z Spacer Pawl Adjustment Height 1 25...

Page 48: ...26 July 2013 Page 48 Cruiser Model A12013G A16013G CUTTER DECK COMPONENTS 42 ONLY...

Page 49: ...516Z12K Arm Tensioner Belt Cutter 1 25 B0652C Bolt 1 26 N06CN Nut 1 27 PIFBB04 Idler Flat 1 28 SH0820M Screw 1 29 W052003 Washer 2 30 WS050216 Washer Lock Spring 1 31 A121603R Bracket Spring Tensioner...

Page 50: ...26 July 2013 Page 50 Cruiser Model A12013G A16013G CUTTER DECK COMPONENTS view 1 48 ONLY...

Page 51: ...ave 6 11 SKIT01D1 Blade Bolt Nut Washers Set 3 12 A156015B Disc Cutter 3 13 SKIT41N Blade Bolt Nut Washers Set 3 14 BHSSM10X30 Screw Button Hex Soc 12 15 NM10NT Nut 48 16 A156017 Key 3 17 90022 Pin Pi...

Page 52: ...26 July 2013 Page 52 Cruiser Model A12013G A16013G CUTTER DECK COMPONENTS view 2 48 ONLY...

Page 53: ...Washer 8 21 NU204M8 Nut U 4 22 A121504Z Sleeve Roller Deck Cutter 1 23 W10MN Washer 5 24 PIFBB05 Idler Flat 1 25 B10120M Bolt 1 26 WS06081 5 Washer Lock Spring 1 27 V62 Belt V 1 28 A121513 Adaptor Spr...

Page 54: ...70 Landseer Street Acacia Ridge Qld 4110 Australia PH 07 3323 2222 FAX 07 3344 6233 Web Site Address www coxmowers com au Email sales coxmowers com au...

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