Country Clipper Wrangler 140 Operator'S Manual Download

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TROUBLE SHOOTING CHECK LIST

ENGINE WON’T TURN OVER:

Mower blades engaged ---------------------------------------------------------------- disengage blades

Drive not in neutral ---------------------------------------- move Control Lever(s) to neutral position

Blown fuse ---------------------------------------------------------------------------------------- replace fuse

Dead battery ------------------------------------------------------------------------------ charge or replace

Solenoid ---------------------------------------------------------------------------------------- consult dealer

Ignition switch --------------------------------------------------------------------------------- consult dealer

Starter ------------------------------------------------------------------------------------------- consult dealer

ENGINE WILL TURN OVER BUT WON’T START:

No gas ------------------------------------------------------------------------------------------------------ refuel

clean or replace fuel filters

Over or under choked ------------------------------------------------------------------------- adjust choke

Spark plug not firing ---------------------------------------------------------------------- check spark plug

condition and reset gap*

Carburetor maladjustment ----------------------------------------------- reset carburetor adjustment*

Ignition switch --------------------------------------------------------------------------------- consult dealer

HARD TO START ENGINE:

Fuel line clogged --------------------------------------------------- clean fuel line and check fuel filter

Faulty fuel pump ------------------------------------------------------------------------------ consult dealer

Spark plug wire loose or grounded ------------------------------------------- check spark plug wires

Spark plug(s) faulty or improperly gapped ------------------------------------------ check spark plug

condition and reset gap*

Electronic ignition defective ---------------------------------------------------------------- consult dealer

Dirty or maladjusted carburetor ---------------------------------------------------- readjust carburetor*

consult dealer for carburetor service

ENGINE STARTS BUT CUTS OUT:

Water in gasoline ------------------------------- drain old gasoline and replace with new gasoline

clean carburetor bowl

Clogged fuel line ---------------------------------------------------------------------------- check fuel filter

clean fuel line

Vent in fuel cap plugged ------------------------------------------------------------------------ check vent

Faulty fuel pump ------------------------------------------------------------------------------ consult dealer

Maladjusted carburetor -------------------------------------------------------------- readjust carburetor*

Engine dies when Control Lever(s) is move from “neutral” --------------------- parking brake set

release brake

ENGINE KNOCKS:

Low oil level ------------------------------------------------------------------------------- check and add oil

Ignition timing off ----------------------------------------------------------------------------- consult dealer

Fuel octane too low ---------------------------------------------------------------- drain and replace with

higher octane gasoline

Over heated engine -------------------------------------------------- shut off engine and allow to cool

* See engine manual for engine adjustments.

ENGINE SOMETIMES SKIPS AT HIGHER SPEEDS:

Incorrect Ignition Timing -------------------------------------------------------------------- consult dealer

Summary of Contents for Wrangler 140

Page 1: ...otentially dangerous if used improperly Hazard control and accident prevention are dependent upon the awareness concern prudence and proper training of personnel involved in the operation transport maintenance and storage of the equipment Study this manual and pay special attention to the important Safety Precautions on pages 3 5 Following these instructions will help you continue to enjoy the tro...

Page 2: ......

Page 3: ...K 17 TROUBLE SHOOTING CHECK LIST 18 19 BELT ROUTINGS 20 WIRING SCHEMATIC FOR KOHLER JOYSTICK E 6405 21 WIRING SCHEMATIC FOR KAWASAKI JOYSTICK E 6415 E 6417 ADAPTER 22 NOTES SERVICE RECORDS 23 MODEL NUMBER S SERIAL NUMBER S Date of Purchase ____________________________________________ Mower Model Number ____________________________________________ Mower Serial Number _______________________________...

Page 4: ...SE ASSOCIATED with the Country Clipper Zero Turn Radius Mower should be trained in its proper use and warned of its dangers Before operating adjusting or servicing the Country Clipper Zero Turn Radius Mower they should read and understand this entire manual and the engine owner s manual 2 AVOID CONTACT WITH MOVING PARTS Keep hands and feet from under mower deck and away from blades at all times Tu...

Page 5: ...rojecting objects 14 NEVER REMOVE THE FUEL CAP or add gasoline to a running or hot engine that has not been allowed to cool for several minutes after running Always make sure the gas cap is in place 15 NEVER CARRY PASSENGERS 16 DO NOT SMOKE AROUND THE MOWER or the gasoline storage container Gasoline fumes can easily ignite 17 KEEP GASOLINE IN A WELL VENTILATED AREA away from your living quarters a...

Page 6: ...OM COMPONENTS WITH STORED ENERGY 39 USE CARE WHEN REPLACING BLADES Wrap the blade s or wear gloves and use caution when servicing them Only replace blade s Never straighten or weld blade s 40 USE JACK STANDS TO SUPPORT COMPONENTS when required SAFETY INTERLOCK SYSTEM Your Country Clipper Zero Turn Radius Mower is equipped with switches interlocked for your safety ON JOYSTICK MODELS GROUND DRIVE NE...

Page 7: ...ailed instruction 6 Check battery fluid level 7 Inspect V belts 8 Check tire pressure 9 Make sure underside of mower deck is free of grass 10 Make sure mower blades are sharp and secured tightly 11 Clean the air intake screen on the engine if necessary 12 Perform any other maintenance as it becomes necessary See the Maintenance section of this manual IMPORTANT Before cutting grass clutch must be b...

Page 8: ... forward to move forward Increasing forward movement of the Joystick Control Lever will increase the speed of travel C To reverse the direction pull the Joystick Control Lever slightly back D To turn move the Joystick Control Lever toward the direction you want to turn E To turn on a zero radius axis go slowly and move the Joystick Control Lever to the side you wish to turn and slightly to the rea...

Page 9: ...ES NEVER MOW ACROSS THE FACE OF A SLOPE IF A SLOPE MUST BE ASCENDED BACK UP THE SLOPE DRIVE FORWARD WHEN DESCENDING CAUTION WHEN LEAVING THE MOWER UNATTENDED ALWAYS REMOVE THE KEY AND SET THE PARKING BRAKE EVEN IF JUST FOR A FEW MOMENTS HELP PROTECT CHILDREN AND OTHER UNAUTHORIZED PERSONS FROM ACCIDENTS OPERATION FREE WHEEL 1 TO FREE WHEEL A Unlock Transmission Pull the Transmission Release Chain ...

Page 10: ... desired cut on the first pass and then the desired height the second pass Check for hidden dangers 4 Go slowly for trimming 5 Always cut grass with the engine at full throttle speed NOTE Operating the engine at full throttle assures that the cutting blades are operating at optimum cutting speed Control ground speed with the Control Lever s 6 Vary ground speed to suit conditions i e go slower in t...

Page 11: ...rst 100 Hours Check Wheel Lug Nuts 75 ft lbs or 102 Nm Change Hydraulic Filter Every 10 Hrs Check Tire Pressure 12 Psi 83 kPa Check Battery Fluid Sharpen Mower Blades Every 25 Hours Service Air Cleaner Increase Frequency Under Severe Conditions See Engine Owner s Manual for additional information Every 50 hours Check Hydraulic Oil Level Check Drive Belt Condition Check Engine RPM 3500 3600 rpm Eve...

Page 12: ...ur parts water Coat all exposed terminal surfaces with a light layer of grease or petroleum jelly to prevent corrosion NOTE At temperatures below 32 degrees F 0 degrees C the full charge state must be maintained to prevent cell electrolyte from freezing and causing permanent battery damage 3 TIRES Correct tire pressure is essential for efficient operation of the mower Check tire pressure as reques...

Page 13: ...rely elevate the rear wheels clear of the ground and adjust as follows TO ADJUST RIGHT HAND SIDE see next page for illustration A Remove the right hand fender skirt exposing the Joystick Control Lever Assembly B Start and run engine at fast idle with Joystick Control Lever in the DOWN position C Loosen the locknuts tightened against the Upper Rod End Ball Joint and Adjusting Coupler on the Upper L...

Page 14: ... and one on the locknut when tightening locknuts to prevent damage to Rod End Ball Joints K Shut off engine before removing from blocks 9 JOYSTICK CONTROL LEVER SENSITIVITY ADJUSTMENT To change the sideways turning response adjust as follows A Remove the right hand fender skirt exposing the Joystick Control Lever assembly B Remove the cross bolt nut and spacers C Reassemble the spacers as desired ...

Page 15: ...adjustment is necessary If the mower veers to the right then the right hydrostat needs to be sped up If the mower veers to the left then the left hydrostat needs to be sped up The tracking adjustment is made using the cam blocks A Stop the machine and shut off the engine B Increase the control ramp up speed of the slower side CAM BLOCK ADJUSTMENT On the side that needs to be sped up 1 Loosen the c...

Page 16: ...ch as the tractor would be traveling in reverse E Lift the front of the deck until the deck is standing vertically lifting can be made easier if someone pushes down on the rear end of the tractor IMPORTANT NOTE PRIOR TO LETTING GO OF THE DECK MAKE SURE THAT THE DECK IS LIFTED FAR ENOUGH TO STAND COMPLETELY UPRIGHT BY ITSELF This will prevent the deck from falling down when servicing the underside ...

Page 17: ... POSITION MOWER SHOWN IN OPERATING POSITION Height Latch Handle Deck Lift Handle Height Adjust Pin Height Adjust Foot Pedal Latch Plate Belt Tension Lever Drag Bar Clutch Rear Deck Hanger Deck Belt Removed from clutch Grease Zerk ...

Page 18: ...ightly loosen the locknuts that secure the Deck Hanger mounting bolt Turn Deck Height Adjustment Bolt to desired setting Re tighten locknuts that secure Deck Hanger mounting bolt NOTE When tightening locknuts ensure that the Deck Hanger still pivots freely i e clamp forces should be against Deck Height Adjuster not the Deck Hanger 6 Once the side to side cut height is within tolerance measure from...

Page 19: ... wires Spark plug s faulty or improperly gapped check spark plug condition and reset gap Electronic ignition defective consult dealer Dirty or maladjusted carburetor readjust carburetor consult dealer for carburetor service 4 ENGINE STARTS BUT CUTS OUT Water in gasoline drain old gasoline and replace with new gasoline clean carburetor bowl Clogged fuel line check fuel filter clean fuel line Vent i...

Page 20: ...free wheel position put in lock position see pg 10 Drive belt broken or slipping replace drive belt Shift linkage disconnected reconnect Transmission oil low consult dealer Bad transmission consult dealer 11 TRANSMISSION LOSES POWER OR TRANSMISSIONS OVER HEATS Transmission damage consult dealer 12 MOWER TRANSMISSION DOES NOT ENGAGE RIGHT AND OR LEFT HAND Transmission Free Wheel engaged disengage F...

Page 21: ...5 W BELT ROUTINGS V IDLER Motor Pulley Right Hand Hydrostatic Transmission Pulley Left Hand Hydrostatic Transmission Pulley Hydrostatic Transmission Drive Belt Viewed from ground looking up Belt P N D 3885 41 DECK BELT P N D 3913 Clutch Clutch V IDLER ...

Page 22: ...ll I f S teering lever s in drivE br ke Is on or se o t un occupied If Clutch is on nnd se o t is not occupied y Y Reel 19 10Gn Engine Plug1 Cho rge r c 19 c ure wit Blue 13 Engine Pl ug Mag Ground l e2B lc Blu e 2 2 Elk 11 J oy st ici R d 4 J Start Snfet y Power Gr ound Hr Mtr Circuit Cir c uit Cir cuit Cir c uit Cir cuit Yel lo w ____Elt je_ ___Re_d__ ___ll_l_o _ck_ Solder Join t Gr ey Elaci Ree...

Page 23: ... S If Ct utr h is on o nd SE O t Is not o ccupied Red 19 Engine Plug Cha r ge 10Go GrePn 25A o EnginE 0 1 Pressur Switch Blue 13 Engin12 Plug Ma g Ground o2E 1 8lue2 Blk 11 Joystick Deck Clut ch Start Circ uit So fety Cir cuit Power Circuit Ground Circuit Hr Mtr Cir c uit YE lt o lj Blue Block Green Harn ess Connect or Fraf l W ire Side Y L 14 Solder J oint n E 64 17 Kohler To l owo saki Engine Ad...

Page 24: ...23 NOTES SERVICE RECORDS DATE SERVICE WORK COMPLETED ...

Page 25: ...23 NOTES SERVICE RECORDS DATE SERVICE WORK COMPLETED ...

Page 26: ...23 NOTES SERVICE RECORDS DATE SERVICE WORK COMPLETED ...

Page 27: ......

Page 28: ...24 Safety Instructions Operators Manual Country Clipper Division Shivvers Manufacturing Inc 613 W English St Corydon IA 50060 0467 Ph 641 872 2544 Fax 641 872 1593 P 13171 ...

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