background image

− 22 −

Maintenance Inspection

 Daily Inspection

 Regular Inspection

In order to maintain the accuracy of the Gas Detector, request a regular inspection from your New-
Cosmos Electric representative.
All XP-3000 series gas detectors which are calibrated have the same algorithm to calculate the 
measurement data to the concentration. 

 Main Replacement Parts

6. Maintenance Inspection

Check item

Description

Gas sampling hose

Make sure that the gas sampling hose has no bends or damage and 
that it is securely connected.

Drain filter or
Cooling drain filter

If the filter element in the drain filter is dirty or wet or water remains 
in the drain filter, clean the inside of the drain filter (and 1-m-long gas 
sampling hose) and replace the filter element with a new one (see 
page 18).

Remaining battery level

If the remaining battery level is low, replace the batteries with new 
ones (see page 19).

Airtightness

Press the power switch ON to display the gas concentration 
screen, cover the gas sampling pipe tip with a finger and check 
the error message "Err-P"(blockage malfunction) is displayed.
As "Err-P" is displayed, it is a normal state and operable by 
pressing the power switch ON again. if "Err-P" is not displayed 
the damage of the gas sampling pipe or the airtight defect of the 
sensor packing or pump diaphragm may be considered.
Contact your New-Cosmos Electric representative for repairs or 
replacements.

Product

Model

Remarks

Filter Element

FE-2 (10 filters)

For XP-3180

Filter Element

FE-10 (10 filters)

For XP-3180E

Oxygen sensor

OS3M-SS

For XP-3180

Oxygen sensor

OS3ME-SS

For XP-3180E

Summary of Contents for XP-3180

Page 1: ...the use of two models listed on the left Please keep this instruction manual available for quick reference when needed Before use carefully read this instruction manual and fully understand the conten...

Page 2: ...arm Buzzer Silence Settings 13 Logging 14 Data Logger Communications Screen 15 Time Settings 16 4 Error Message Malfunction Alarm 17 5 Replacement of Consumable Parts 18 Filter Element Replacement 18...

Page 3: ...Mbytes or more CD ROM drive A CD ROM drive capable of reading CD R data The software is provided in a CD R disc USB port A USB1 1 or higher grade port available to Windows which allows connection wit...

Page 4: ...antistatic clothing and electrically conductive shoes antistatic work shoes The floor should also be electrically conductive with an electrical leakage resistance of 10 M or less In the measurement of...

Page 5: ...or modify the Gas Detector or change the structure or electric circuits of the Gas Detector Otherwise the explosion proof performance of the Gas Detector will be damaged Do not leave the Gas Detector...

Page 6: ...ampling hose connection port Connects to the gas sampling hose 3 Exhaust port Exhausts sampled gas 4 Buzzer opening Sounds a buzzer 5 Gas type seal Displays the model number and the types of detectabl...

Page 7: ...the time of a gas alarm G Displays gas concentration in bar graph form H Indicates that the Gas Detector is logging saving data in memory 10 LCD sub screen Displays gas concentration and messages I In...

Page 8: ...ted 4 Suction attachment pipe AT 3A Gas suction port 1 m gas sampling hose for XP 3180 2 Component Names and Functions continued from previous page Cooling Drain Filter Set for XP 3180E No Name Functi...

Page 9: ...ame Function 1 Shoulder belt mounting bracket Connects to the provided shoulder belt 2 Sampling pipe holder Holds the suction attachment pipe XP 3180 3 Fastener Used to extract the Gas Detector or rep...

Page 10: ...count down while the Gas Detector is warming up The LCD sub screen will display a clock 3 When the sensor is stabilized the buzzer will beep and the gas concentration screen will be displayed WARNING...

Page 11: ...replace the sensor unit If the Gas Detector is not turned on in clean air E may be displayed regardless of the lifetime condition of the sensor Always turn ON the Gas Detector in clean air 21vol Cali...

Page 12: ...h is pressed at the time of a gas alarm If the gas concentration reaches the alarm level again the gas alarm buzzer will sound again If the pointer scales out when detecting high concentration gas a d...

Page 13: ...on reaches the alarm level P 13 3 Detectable gas selection XP 3180 and XP 3180E cannot be set 4 LCD selection XP 3180 and XP 3180E cannot be set 5 Execution and completion of logging Logs saves in mem...

Page 14: ...nation to flashing 3 Press the LIGHT swit ch to change from OFF to ON 4 Press the MENU switch to enter the settings The ON indication will change from flashing to steady illumination and 1PE will chan...

Page 15: ...tion to flashing 3 Press the BZ STOP switch and change from ON to OFF will change to 4 Press the MENU switch to enter the settings The OFF indication will then change from flashing to steady illuminat...

Page 16: ...s the LIGHT switch to change OFF to ON 4 Press the MENU switch to enter the settings The ON indication will then change from flashing to steady illumination and 5 LG will change from steady illuminati...

Page 17: ...op flashing and ON will start flashing Data logger communication with the PC will then be possible Operate the PC for data logger communication 4 When communication is finished press the POWER switch...

Page 18: ...the setting and press the MENU switch to enter the value 5 Date Setting When the MENU switch is pressed CL3 will change from flashing to steady illumination and the date value will change from steady...

Page 19: ...tage drops and the remaining battery level is low The Gas Detector will not work when the battery voltage is low Replace the batteries see pages 19 Use approved batteries Duracell MN1500 Panasonic LR6...

Page 20: ...ment with a new one and reassemble the parts XP 3180E 1 Remove the drain cup of the cooling drain filter 2 Remove the O ring on the end of the drain cup 3 Replace the FE 10 Filter Element with a new o...

Page 21: ...into the case part No 3620584053 and zip it shut before entering the hazardous location WARNING Use Panasonic LR6XJK Toshiba LR6 or Duracell MN1500 batteries Use of any other manufacturer or type wil...

Page 22: ...ARNING Ensure there are no explosive gas atmospheres present before opening the cover or replacing the sensor Ensure the new sensor is the correct part number manufactured by New Cosmos Electric Co Lt...

Page 23: ...the gas sampling hose and check that the motor sound of the pump disappears and that Err P is displayed If Err P is not displayed the sensor packing may not have been attached Open the top cover and...

Page 24: ...1 m long gas sampling hose and replace the filter element with a new one see page 18 Remaining battery level If the remaining battery level is low replace the batteries with new ones see page 19 Airti...

Page 25: ...ries again in the correct polarity B a t t e r y r e p l a c e m e n t P19 Battery life Replace the batteries The buzzer does not sound The instrument has been set to the Silent mode Deactivate the Si...

Page 26: ...non conforming product or refund of the original purchase price of the non conforming product In no event will New Cosmos be liable for any other special incidental or consequential damages or losses...

Page 27: ...Ex d ib IIB T4 Gb Other major alarms Remaining battery level sensor error and flow rate drop Main functions 21vol calibration The automatic 21vol calibration of the sensor is possible at the time of...

Page 28: ...Ed Rev 2009 12 08 UL 60079 11 5th Ed Rev 2011 05 05 UL 60079 1 6th Ed Rev 2009 04 10 EN 60079 0 2012 EN 60079 0 2012 EN 60079 11 2012 EN 60079 1 2007 IEC 60079 0 6th Ed Corr 1 IEC 60079 0 6th Ed Corr...

Page 29: ...for the variation in ambient temperature 21 vol adjustment To adjust meter in fresh air to 21 vol indication Explosion proof A structure applied to electrical equipment to prevent the equipment from i...

Page 30: ...MEMO...

Page 31: ......

Page 32: ...If this instruction manual is lost contact New Cosmos Electric or the nearest branch or sales office shown below A copy of the instruction manual will be delivered to you A fee is charged XP 3000ATEX...

Reviews: