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Cosen SH-700DM, Instruction Manual

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9

‐

3

 

MINOR

 

TROUBLES

 

&

 

SOLUTIONS

 

 

TROUBLE

 

PROBABLE

 

CAUSE

 

SUGGESTED

 

REMEDY

 

Saw

 

blade

 

motor

 

does

 

not

 

run

 

even

 

though

 

blade

 

drive

 

button

 

is

 

pressed.

 

Overload

 

relay

 

activated

 

Reset

 

Saw

 

blade

 

is

 

not

 

at

 

forward

 

limit

 

position.

 

Press

 

SAW

 

FRAME

 

FORWARD

 

button

 

 

 

MOTOR

 

TROUBLES

 

&

 

SOLUTIONS

 

 

TROUBLE

 

PROBABLE

 

CAUSE

  

SUGGESTED

 

REMEDY

 

Motor

 

will

 

not

 

start

 

Magnetic

 

switch

 

open,

 

or

 

protector

 

open.

 

Reset

 

protector

 

by

 

pushing

 

red

 

button

 

(inside

 

electric

 

box.)

 

Low

 

voltage

 

Check

 

power

 

line

 

for

 

proper

 

voltage.

 

Open

 

circuit

 

in

 

motor

 

or

 

loose

 

connections.

 

Inspect

 

all

 

lead

 

terminations

 

on

 

motor

 

for

 

loose

 

or

 

open

 

connections.

 

Motor

 

will

 

not

 

start,

 

fuse

 

or

 

circuit

 

breakers

 

“blow”.

 

Short

 

circuit

 

in

 

line,

 

cord

 

or

 

plug.

 

Inspect

 

line,

 

cord

 

and

 

plug

 

for

 

damaged

 

insulation

 

and

 

shorted

 

wire.

 

Short

 

circuit

 

in

 

motor

 

or

 

loose

 

connections

 

Inspect

 

all

 

lead

 

terminations

 

on

 

motor

 

for

 

loose

 

or

 

shorted

 

terminals

 

or

 

worn

 

insulation

 

on

 

wires.

 

Incorrect

 

fuses

 

or

 

circuit

 

breakers

 

in

 

power

 

line.

 

Install

 

correct

 

fuses

 

or

 

circuit

 

breakers.

 

Motor

 

fail

 

to

 

develop

 

full

 

power.

 

(Power

 

output

 

of

 

motor

 

decreases

 

rapidly

 

with

 

decrease

 

in

 

voltage

 

at

 

motor

 

terminals.)

 

Power

 

line

 

overloaded

 

with

 

lights,

 

appliances

 

and

 

other

 

motors.

 

Reduce

 

the

 

load

 

on

 

the

 

power

 

line.

 

Undersize

 

wires

 

or

 

circuit

 

too

 

long.

 

Increase

 

wire

 

sizes,

 

or

 

reduce

 

length

 

of

 

wiring

 

General

 

overloading

 

of

 

power

 

company‘s

 

facilities.

 

Request

 

a

 

voltage

 

check

 

from

 

the

 

power

 

company

 

Motor

 

overheat

 

Motor

 

overloaded.

 

Reduce

 

load

 

on

 

motor

 

Air

 

circulation

 

through

 

the

 

motor

 

restricted.

 

Clean

 

out

 

motor

 

to

 

provide

 

normal

 

air

 

circulation

 

through

 

motor.

 

Motor

 

stalls

 

(Resulting

 

in

 

blown

 

fuses

 

or

 

tripped

 

circuit

 

breakers)

 

Short

 

circuit

 

in

 

motor

 

or

 

loose

 

connections.

 

Inspect

 

terminals

 

in

 

motor

 

for

 

loose

 

or

 

shorted

 

terminals

 

or

 

worn

 

insulation

 

on

 

lead

 

wires.

 

Low

 

voltage

 

Correct

 

the

 

low

 

line

 

voltage

 

conditions.

 

Incorrect

 

fuses

 

or

 

circuit

 

breakers

 

in

 

power

 

line.

 

Install

 

correct

 

fuses

 

circuit

 

breakers.

 

Motor

 

overloaded

 

Reduce

 

motor

 

load.

 

Frequent

 

opening

 

of

 

fuses

 

or

 

circuit

 

breakers.

 

Motor

 

overloaded

 

Reduce

 

motor

 

load

 

Incorrect

 

fuses

 

or

 

circuit

 

breakers.

 

Install

 

correct

 

fuses

 

or

 

circuit

 

breakers.

 

 

 

 

 

Summary of Contents for SH-700DM

Page 1: ...COSEN SAWS SH 700DM Semi Automatic Swivel Head Double Mitering Horizontal Bandsaw Instruction Manual The Pinnacle of Cutting Performance Cosen Mechatronics Co Ltd ...

Page 2: ......

Page 3: ...0280 fax 31 77 7600288 For China email service cosensaws cn phone 86 152 50127815 Instruction Manual SH 700DM Semi Automatic Swivel Head Double Mitering Horizontal Bandsaw Ver 4 2017 1 9 2013 by COSEN MECHATRONICS CO LTD No part of this publication may be photocopied or otherwise reproduced without the prior written permission of COSEN Printed in Taiwan FROM THE MANUFACTURER Thank you for your pur...

Page 4: ...ials Never adjust the wire brush or remove chips while the saw blade is still running It is extremely dangerous if hands or clothing are caught by the running blade Never touch the running saw blade with gloves or not It is dangerous if your hands clothing or gloves are caught by the running blade Stop the saw blade before you clean the machine It is dangerous if hands or clothing are caught by th...

Page 5: ...ation 2 3 Floor Plan 2 4 Section 3 Moving Installation 3 1 Location Environment 3 1 Unpacking Inspecting 3 2 Lifting 3 3 Illustration Lifting Points 3 5 Removing Shipping Bracket 3 6 Cleaning 3 6 Installing 3 6 Supplying Hydraulic Oil 3 6 Supplying Coolant 3 7 Connecting Electric Power 3 7 Leveling Anchoring 3 8 Installing Roller Table Optional 3 9 Installing Fire Control Device 3 9 Relocating 3 9...

Page 6: ...ction 5 Electrical System 5 1 Electrical Circuit Diagrams 5 1 Section 6 Hydraulic System 6 1 Hydraulic Diagrams 6 1 Section 7 Bandsaw Cutting A Practical Guide 7 1 Introduction 7 1 Saw Blade Selection 7 1 Some Sawing Practices 7 4 Saw Pitch Selection 7 4 Material Size and Saw Pitch 7 4 Section 8 Maintenance Service 8 1 Introduction 8 1 Basic Maintenance 8 1 Maintenance Schedule 8 2 Before Beginnin...

Page 7: ...neral Troubles Solutions 9 2 Minor Troubles Solutions 9 3 Motor Troubles Solutions 9 3 Blade Troubles Solutions 9 4 Sawing Problems Solutions 9 5 Re Adjusting the Roller Table 9 6 Section 10 Parts 10 1 Spare Parts Recommendations 10 1 Part List 10 1 Section 11 Warranty 11 1 Warranty 11 1 ...

Page 8: ......

Page 9: ...he machine or part of its functions These important safety instructions do not cover all possible situations that might occur It is your responsibility to take caution and follow procedures stated in this manual when installing maintaining and operating your machine Cosen will not be liable for damages resulting from improper use SAFETY INSTRUCTIONS What the icons and signs in this user manual mea...

Page 10: ...rate while under the influence of drugs alcohol or medication All users must read it before performing any activity on the machine such as replacing the saw band or doing regular maintenance Some personal protective equipment is required for the safe use of the machine e g protection goggles Keep blade protection cover and wheel covers in place and in working order Use recommended accessories Impr...

Page 11: ... safeguard devices under any circumstances except when servicing the machine Even skilled service technicians should still take cautions when performing repairs or service on the machine with any of these protectors removed It is the responsibility of the user to make sure all these elements are not lost and damaged Take note of the following main moving parts on the machine prior to and during ma...

Page 12: ...o assure that the machine will stop whenever the wheel covers are open This device is to protect users from being cut by the running saw blades Among all these safety switches some of them are used to protect the users and some of them are used to prevent damage to saw blades the workpiece and the machine itself etc We have taken every precaution to prevent injury or damage and to provide safe and...

Page 13: ...1 5 Illustration Emergency Stop Emergency Stop Button ...

Page 14: ...hine or on the accessories DANGER Running Blade Blade runs through this area Keep your hands away from a running blade to avoid severe injury The arrow indicates direction of the blade Cutting Hazard KEEP COVER CLOSED KEEP HAND OFF while the blade is running Turn power off before opening cover Failure to follow the warning can result in severe injury Hazardous Voltage TURN POWER OFF before servici...

Page 15: ...1 7 Illustration Safety Labels ...

Page 16: ...he prescribed maintenance schedule Refer to Section 8 2 If maintenance does not seem to solve the problem follow the troubleshooting procedures under Section 9 CE COMPLIANCE Cosen s CE model is designed to satisfy regulations of the Council Directive on the approximation of the laws of the Member States relating to machinery 2006 42 EC Annex I Essential health and safety requirements relating to t...

Page 17: ...tically when the saw blade is broken protecting both the operator and the machine Convenience High Performance The machine is designed in the way that the operation and adjustment can be easily performed The machine will stop automatically when out of stock Dual valve system is designed to achieve optimal cutting performance with the simple setting of feed rate and perspective cutting pressure for...

Page 18: ...in 66 328 fpm Size 5 800 x 41 x 1 3 mm 228 x 1 6 x 0 05 Tension Hydraulic with automatic blade breakage detection Guide Interchangeable tungsten carbide Cleaning Steel wire brush with flexible drive shaft driven by main motor Motor Output Saw Blade 7 5 HP 5 6 kW Hydraulic 1 HP 0 75 kW Coolant Pump 1 8 HP 0 1 kW Tank Capacity Hydraulic 45 L 11 7 gal Coolant 120 L 31 2 gal Workbed Height 750 mm 29 5...

Page 19: ...2 3 MACHINE PARTS IDENTIFICATION ...

Page 20: ...2 4 FLOOR PLAN Machine top view ...

Page 21: ...2 5 Machine front view Machine side view ...

Page 22: ......

Page 23: ...nd inspection Refer to Section 2 General Informattion for machine dimensions and floor space Environment Well lighted 500 lumen at minimum Floor kept dry at all times in order to prevent operators from slipping Away from direct exposure to the sunlight Room temperature between 5 C to 40 C Humidity level kept at 30 95 without condensation to avoid dew on electric installation and machine Away from ...

Page 24: ...attention to machine surface equipments furnished and the electrical and hydraulic systems for damaged cords hoses and fluid leaks In the event of damage caused during shipping please contact your dealer and consult about filing a damage claim with the carrier Your machine comes in with a set of tools for you to maintain the machine The accessories furnished are as follows 1 Tool box 1 pc 2 Grease...

Page 25: ...rform the job You must use tools and equipment with the proper tensile strength and use proper method when moving your machine Apply the wire rope sling to the lifting hooks on the four ends of the machine Refer to Illustration Lifting Points for exact locations Slowly lift the machine Be sure to protect the machine from impact or shock during this procedure Also watch out your own fingers and fee...

Page 26: ...y You must have a qualified forklift operator to perform the job You must apply proper forklift technique to avoid damage to the machine Make sure the forks are able to reach in at least 2 3 of the machine depth You must keep the machine balanced at all times Make sure the forks are centered before use Illustration only 3 Use rolling cylinders You can use rolling cylinders to move your machine in ...

Page 27: ...3 5 Illustration Lifting Points Minimum weight capacity for each wire rope 2 5 ton Total number of wire ropes required 4 ...

Page 28: ... surfaces that are prone to rust Do not remove the rust preventive grease with a metal scraper and do not wipe the painted surfaces with solvent as doing so would damage surface paint INSTALLING Cosen s bandsaw machine is relatively easy to install Follow these six easy steps to install your machine Supplying hydraulic oil Open the filler cap and fill the hydraulic oil tank to above 2 3 or full le...

Page 29: ...e power supply voltage is different from the transformer and motor connection voltage shown on the label attached to the electrical compartment of the machine contact COSEN or your agent immediately Connect to power supply independently and directly Avoid using the same power supply with electric spark machines such as electric welder Unstable electric tension may affect your machine s electric in...

Page 30: ...e control panel will come on 8 Pull to unlock the Emergency Stop button and press the hydraulic ON button to start the hydraulic motor 9 Make sure the sawing area is clear of any objects Start the blade and check the blade rotation If the electrical connections are made correctly the blade should run in a counterclockwise direction If not shut the hydraulics off turn off the machine as well as the...

Page 31: ...ling bolts Installing fire control device Install a fire extinguisher or any other fire control device in the shop in case a fire breaks out RELOCATING We recommend you follow these procedures when relocating or shipping your machine to other place 1 Descend the saw frame to its lowest position then turn off the power 2 Fix the saw frame using the shipping bracket that originally came with the mac...

Page 32: ......

Page 33: ...ORIES OPTIONAL ACCESSORIES UNROLLING INSTALLING THE BLADE ADJUSTING WIRE BRUSH ADJUSTING MATERIAL DEPTH BAR ADJUSTING SAW ARM ADJUSTING COOLANT FLOW ADJUSTING BLADE SPEED BREAKING IN THE BLADE TEST RUNNING THE MACHINE CUTTING OPERATION USING TOP CLAMP FOR BUNDLE CUTTING TERMINATING A CUTTING OPERATION ...

Page 34: ...material in place before cutting long workpieces Always make sure the material is clamped firmly in place before starting to cut Do not remove jammed or cut off pieces until the blade has come to a full stop Keep fingers away from the path of the blade Protection devices should be in place at all times For your own safety never remove these devices Disconnect machine from the power source before m...

Page 35: ...he material is flammable Never take your eyes off the machine while in operation Cutting fluid For cooling and lubrication purpose we recommend you use water soluble cutting fluids The following table lists out its pros and cons for your reference Pro Con Have a high cooling effect Not flammable Economical Does not require cleaning of the cut products Remove machine paint Lose its rust protection ...

Page 36: ...h and button before operating the machine No Name No Name 1 Power indicator lamp 8 Saw bow down button 2 Hydraulic on button 9 Feed forward backward selector 3 Saw blade start button 10 Coolant on off switch 4 Emergency stop button 11 Vise clamp open selector 5 Blade speed indicator 12 Last cut selector 6 Blade speed control knob 13 Cutting pressure control knob 7 Saw bow up button 14 Blade descen...

Page 37: ...on to stop the blade motor 4 Emergency stop button Press this button to stop the machine in an emergency When the button is pressed it brings the machine to a full stop The button locks when pressed In order to unlock it please turn the button clockwise 5 Blade speed indicator The blade speed is shown here and the blade speed can be adjusted by blade speed control knob 6 Blade speed control knob T...

Page 38: ...will stop moving backward The workbed is able to move only if the saw bow is at the upper limit position Miter cut direction Selector at Description If the operator wants to miter cut backward move the workbed forward to avoid from cutting into the workbed If the operator wants to miter cut forward move the workbed backward to avoid from cutting into the workbed 10 Coolant on off switch Turn this ...

Page 39: ...t the cutting pressure of the blade Turning the knob clockwise increases the cutting pressure To obtain a good cutting result choose the right cutting pressure by turning the knob until it points to your material on the color chart 14 Blade descend speed control knob This knob is used to adjust the descend speed of the saw blade Turning the knob clockwise increases the blade descend speed Blade de...

Page 40: ...the control panel Note 1 Make sure the terminal points are connected 2 Make sure the ambient temperature is within acceptable range and keep the surroundings well ventilated 3 Keep the inverter away from dust 4 For repair or maintenance please contact your local agent Vibration damper The vibration damper can be assembled to the left saw arm This accessory is extremely useful in reducing the high ...

Page 41: ...brush The wire brush removes the metal chips on the saw blade teeth to so that blade life can be extended Keep hands away from the transmission shaft and the brush while the wire brush is running Turn off the hydraulic motor or the main power switch before performing maintenance or cleaning on the wire brush drive system OPTIONAL ACCESSORIES Vise pressure regulator This adjustment valve is used to...

Page 42: ...p conveyor and clean all chip deposits inside Projection light Activate the switch to project a beam of light on the work piece The operator can use the light as reference to adjust the cutting dimension of the work piece The light will shuts off automatically within 3 minutes 2M roller table The optional 2M roller table supports the work material and ensures the material be fed in smoothly Refer ...

Page 43: ...ost suitable saw blade for your workpiece considering the size shape and material Step 2 Turn on the machine power by switching to ON and turn on the hydraulic power Step 3 Press the saw bow up button and elevate the saw bow until the right insert holder is clear of the front fixed vise Step 4 Turn the tension controller handle from to position to release tension The idle wheel will then move slig...

Page 44: ...wheel and press the back of the blade against the flange of the drive wheel Step 12 Make sure the back of the blade is also pressed against the flange of the idle wheel Step 13 Turn the tension controller handle to position to obtain blade tension Step 14 Make sure the sides of the blade are in close contact with the carbide inserts and then tighten the left and right carbide inserts by locking th...

Page 45: ... the saw bow Step 2 Position the material according to your desired cutoff length Step 3 Clamp the material securely with vise Step 4 Lower the saw bow to allow about 10mm clearance between saw blade teeth edge and the top of the material Step 5 Install the depth bar 1 and tighten the set screw 1 Step 6 Loosen the set screws 2 and 3 Step 7 Slide and position the depth bar 2 so that the end of dept...

Page 46: ...serts back by locking the lock nut ADJUSTING COOLANT FLOW Step 1 Press the saw blade start button to start the saw blade drive motor Step 2 Press the saw bow down button to lower the saw bow Step 3 Use the flow control valve shown below to adjust the amount of fluid flowing to the cutting area Adjust the flow amount if you observe the following changes to the chips generated from cutting If the ch...

Page 47: ...k in operation is completed set all parameters back to normal settings TEST RUNNING THE MACHINE Test running this machine can ensure good machine performance in the future We suggest you run the following tests on the machine before first use Testing machine performance Turn on the power and run a basic performance test after you finish installing the machine Follow these steps to test machine per...

Page 48: ...ed to at least wider than the width of the workpiece Step 3 Position your workpiece Step 4 Clamp the workpiece Step 5 Turn the cutting pressure control knob to adjust blade cutting pressure according to the material Step 6 Adjust blade descend speed control knob to obtain a suitable blade descend speed for your material Step 7 Start running the blade Before you start cutting check again that there...

Page 49: ...nt valve to adjust the top clamp speed during clamping unclamping Step 4 For subsequent cutting procedures refer to the instructions under manual operation and automatic operation TERMINATING A CUTTING OPERATION STOP To terminate a cutting operation press either the saw bow up button or the emergency stop button The saw blade will stop running when the saw bow up button is pressed Both the saw bla...

Page 50: ......

Page 51: ...lowing are electrical circuit diagrams of the system without power roller tables 5 2 Control panel layout 5 3 Circuit board layout 5 4 Power supply layout 5 5 PLC I O layout The following are electrical circuit diagrams of the system with 2 power roller tables 5 6 5 10 ...

Page 52: ...5 2 張 鴻 昌 1030219 ...

Page 53: ...5 3 1030219 張 鴻 昌 ...

Page 54: ...5 4 1030219 張 鴻 昌 ...

Page 55: ...5 5 張 鴻 昌 1030219 ...

Page 56: ...5 6 ...

Page 57: ...5 7 ...

Page 58: ...5 8 ...

Page 59: ...5 9 ...

Page 60: ...5 10 ...

Page 61: ...6 1 Section 6 HYDRAULIC SYSTEM HYDRAULIC CIRCUIT DIAGRAM ...

Page 62: ...6 2 ...

Page 63: ...s Your machine has all these features to provide a better service for you The saw blade is guided through the cutting area by roller guides to keep it straight as it comes off the driving wheels The precision carbide inserted guides then hold the blade securely and accurately throughout the sawing process The tension of the saw blade is adjusted through the tensioning device on the strong saw bow ...

Page 64: ...g is determined by the hardness of the material and its thickness in cross section Tooth set prevents the blade from binding in the cut It may be either a regular set also called a raker set or a wavy set The regular or raker set is most common and consists of a pattern of one tooth to the left one tooth to the right and one which is straight or unset This type of set is generally used where the m...

Page 65: ...recognize for example that rollers are considered as a pivotal contact Whereas carbide faces could be considered as anchored supports A more complete deviation including band tension and guide design is included in Roark s handbook Formula for stress and strain Blade selection There are different types of blades available Please contact a bandsaw blade manufacturer for advice Blade speed and feed ...

Page 66: ...have at least three teeth in contact with the material being cut Material Size and Saw Pitch Anytime during the cutting operation at least three teeth must be in contact with the material being cut Figure 7 4 shows some sawing practices SAWING PRACTICES CORRECT INCORRECT several teeth contact work teeth strike sharp edge Coarse teeth clear chips freely Teeth too fine for large solids Three or more...

Page 67: ... 1 4 100 250mm 4 10 8 10 TPI Teeth per inch 6 8 TPI 3 4 TPI Structurals STYLE up to 10 mm 3 8 10 20mm 3 8 3 4 above 20mm 3 4 10 8 TPI 8 10 TPI 6 8 TPI Solid Bundle STYLE up to 20 mm 3 4 20 80mm 3 4 3 1 4 above 80mm 3 1 4 8 10 TPI 2 8 TPI 4 6 TPI ...

Page 68: ......

Page 69: ...e and longer life of the band saw machine a maintenance schedule is necessary Some of the daily maintenance usually takes just a little time but will give remarkable results for the efficient and proper operation of cutting BASIC MAINTENANCE It is always easy and takes just a little effort to do the basic maintenance But it always turns out to be a very essential process to assure the long life an...

Page 70: ...lade is properly clamped by the left and right inserts 5 Please check the wire brush for proper contact with the saw blade Replace the wire brush if it is worn out After ending a day s work Please remove saw chips and clean the machine with discharging the cutting fluid when work has been completed Do not discharge cutting fluid while the saw blade is operating because it will cause severe injury ...

Page 71: ...wer 2 Ambient temperature 5 40 3 Relative humidity 30 95 without condensation 4 Atmosphere use a plastic canvas to cover machine to avoid excessive dust acid fume corrosive gases and salt 5 Avoid exposing to direct sunlight or heat rays which can change the environmental temperature 6 Avoid exposing to abnormal vibration 7 Must be connected to earth TERMINATING THE USE OF THE MACHINE Waste disposa...

Page 72: ... of using Change it every year Regularly Omala oil HD220 Mobil Gear 630 Hydraulic system Inspect half a year Change oil every year Regularly Shell Tellus 32 Mobil DTE oil Light Hydraulic 24 Bearing Inserts Oil with lubricant but not excess Daily Shell R2 Band wheel Oil with lubricant but not excess Weekly Cylinder Oil with lubricant but not excess 6 Monthly Wire brush Oil with lubricant but not ex...

Page 73: ...ble the machine from operating Generally speaking the system troubles in this machine model can be classified into three types namely GENERAL TROUBLES MOTOR TROUBLES and BLADE TROUBLES Although you may have other troubles which can not be recognized in advance such as malfunctions due to the limited life span of mechanical electric or hydraulic parts of the machine COSEN has accumulated enough exp...

Page 74: ...er to Operating Instructions Adjusting Feed Excessive blade speed Refer to Operating Instructions Speed Selection Improper blade selection Refer to Operating Instructions Blade Selection Cannot make square cut Dull blade Replace blade Guide rollers not adjusted properly Refer to Adjustments Rear vise jaw not adjusted properly Set fixed vise jaw 90 to blade Excessive head pressure Reduce head press...

Page 75: ... Install correct fuses or circuit breakers Motor fail to develop full power Power output of motor decreases rapidly with decrease in voltage at motor terminals Power line overloaded with lights appliances and other motors Reduce the load on the power line Undersize wires or circuit too long Increase wire sizes or reduce length of wiring General overloading of power company s facilities Request a v...

Page 76: ...n drive wheel while cutting Wheels out of line Adjust wheels Blade line Run out or Run in Guides out of line For a straight and true cut realign guides check bearings for wear Excessive pressure Conservative pressure assures long blade life and clean straight cuts Support of blade insufficient Move saw guides as close to work as possible Material not properly secured in vise Clamp material in vise...

Page 77: ...lamped workpiece Check and correct Excessively hard material surface Soften material surface Excessive cutting rate Reduce cutting rate Non annealed workpiece Replace with suitable workpiece Insufficient or lean cutting fluid Add fluid or replace Vibration near machine Relocate machine Non water soluble cutting fluid used Replace Air in cylinder Bleed air Broken back up roller Replace Use of non s...

Page 78: ...to attain the horizontal balance leveling between the roller table and the machine frame 2 Ensure that the machine frame is not struck by the loaded material on the feeding table 3 Check the leveling by the measuring tool 4 After finished the adjusting fix the roller table If the feeding table and the machine frame are not positioned under the horizontal balance the loaded material may be going up...

Page 79: ...owing table lists the common spare parts we suggest you purchase in advance Part Name Part Name Saw blade Coolant tank filter Wire brush Steel plates Carbide inserts Rollers Bearings Belt Hydraulic tank leak proof asbestos Duster seal Rubber washer Oil seal O ring Snap ring Drive wheel Idle wheel ...

Page 80: ...T D ROTATE THE JOINT ASSEMBLY 11 PART D1 HOUSING YOKE CYLINDER ASSEMBLY 14 PART E IDEL WHEEL MOTOR ASSEMBLY 15 PART E1 IDLE WHEEL ASSEMBLY 18 PART E2 TENSION ASSEMBLY 19 PART E3 GEAR BOX ASSEMBLY 20 PART F BLADE GUIDE ASSEMBLY 22 PART F1 LEFT INSERT HOLDER ASSEMBLY 24 PART F2 RIGHT INSERT HOLDER ASSEMBLY 25 PART F3 WIRE BRUSH ASSEMBLY 26 ...

Page 81: ...SEMBLY 27 PART H ELECTRIC BOX ASSEMBLY 29 PART H1 REGULATOR SET ASSEMBLY 30 PART H2 FLOW CONTROL VALVE ASSEMBLY 31 PART I OIL FILTER ASSEMBLY 32 PART J ANTI VIBRATION ROLLER ASSEMBLY OPTIONAL 33 PART K PRESS ASSEMBLY OPTIONAL 35 PART L CHIP CONVEYOR ASSEMBLY OPTIONAL 37 ...

Page 82: ...SH 700DM series PART LISTS1 20091209 10 3 PART A MACHINE FOUNDATION ASSEMBLY ...

Page 83: ...司 6 2 PCS 25 PDA 6 10 screw 丸頭內六角螺絲 公 M6xP1 0xL10 2 PCS 27 PP 57079 water pipe 出水管 SP103 3 8 x24 1 PCS 29 PP 58003 nozzle 水槍 N965 1 PCS 31 AHA 0131 filter 浸水泵浦濾網 1 PCS 33 PP 32081A pump 浸水幫浦 1 8HP 3ψ 230 460V 210L 1 PCS 35 PPA 6 washer 平面華司 6 4 PCS 37 PQA 6 spring washer 彈簧華司 6 4 PCS 39 PBA 6 15 bolt 有頭內六角螺絲 公 M6XP1 0x15L 4 PCS 41 SEE 1018A cover 水幫護蓋 1 PCS 43 PPA 6 washer 平面華司 6 2 PCS 45 PDA 6 10...

Page 84: ...6 XP1 0x10L 10 PCS 77 PP 90857 cap 油箱蓋螺帽 1 PCS 79 SEE 1036 cover 油幫底板 1 PCS 81 PP 57085B metal protect tube 金屬護管 Ⅱ KR100 1400L NO 5 1 PCS 83 PPA 6 washer 平面華司 6 6 PCS 85 PQA 6 spring washer 彈簧華司 6 6 PCS 87 PBA 6 15 bolt 有頭內六角螺絲 公 M6XP1 0x15L 6 PCS 89 C600D 1039A cover 線路接管座 1 PCS 91 PPA 6 washer 平面華司 6 4 PCS 93 PFA 6 10 Cross pan head screw 丸頭螺絲 十字 M6 XP1 0x10L 4 PCS 95 AEE 1054 bracket 角度定位板 2 PC...

Page 85: ...SH 700DM series PART LISTS1 20091209 10 6 PART B BED ASSEMBLY ...

Page 86: ...內六角螺絲 M10x20L 4 PCS 35 SEE 1209DM right fence 托架固定板 1 PCS 37 PPA 6 washer 平面華司 公 M6 6 PCS 39 PFA 6 12 Cross pan head screw 丸頭螺絲 十字 M6 XP1 0x12L 6 PCS 41 AGB 70220 plate 冷卻水管固定板 1 PCS 42 PPA 6 washer 平面華司 公 M6 2 PCS 43 PFA 6 16 Cross pan head screw 丸頭螺絲 十字 M6 XP1 0x16L 2 PCS 44 PP 21099 connect 快速接頭 1 4 1 PCS 45 AHA 1932 dust seal 防塵套 母 1 PCS 47 PP 43136 valve 開關閥 A103 PT3 8 1 PCS 49 PP 57081 pipe ...

Page 87: ...角螺絲 M6x15L 4 PCS 91 PP 57001A rubber plate 耐油橡皮 540 650 3T 1 PCS 93 S700D 2081 plate 耐油橡皮固定板 2 PCS 95 PPA 6 washer 平面華司 公 M6 8 PCS 97 PFA 6 15 Cross pan head screw 丸頭螺絲 十字 M6 XP1 0x15L 8 PCS 99 SEE 2015DM reaction board 床面感應板 1 PCS 101 PPA 6 washer 平面華司 公 M6 2 PCS 103 PQA 6 spring washer 彈簧華司 公 M6 2 PCS 105 PBA 6 20 bolt 有頭內六角螺絲 M6x20L 2 PCS 107 PLA 8 40 bolt 外六角頭螺絲 M8 XP1 25x40L 1 PCS 109 POA 8 1...

Page 88: ...SH 700DM series PART LISTS1 20091209 10 9 PART C WORK FEED ASSEMBLY PART NO S700D 12500 ...

Page 89: ... 6 PCS 17 PQA 10 spring washer 彈簧華司 公 M10 6 PCS 19 PBA 10 15 bolt 有頭內六角螺絲 M10x15L 6 PCS 21 PP 13225 bearing 乾式軸承 LFB6030 3 PCS 23 SEE 1266DM axle sleeve 側擋板軸套 3 PCS 25 NDD 2009 gyro wheel the bed 床面滾輪 1 PCS 27 S700D 1231 give the material gyro wheel 一 送料滾輪 一 1 PCS 29 S800D 1235 give the material gyro wheel 三 送料滾輪 三 1 PCS 31 SDE 2010 Gyro wheel seat the bed 床面滾輪座 3 PCS 33 PAA 8 20 set screw 止付螺絲 公 ...

Page 90: ...SH 700DM series PART LISTS1 20091209 10 11 PART D ROTATE THE JOINT ASSEMBLY ...

Page 91: ...ndicator 旋轉指針 1 PCS 35 PPA 5 washer 平面華司 公 M5 2 PCS 37 PFA 5 12 Cross pan head screw 丸頭螺絲 十字 M5 XP0 8x12L 2 PCS 39 SEE 1076DM A positioning base 定位座 1 PCS 41 PPA 6 washer 平面華司 公 M6 3 PCS 43 PQA 6 spring washer 彈簧華司 公 M6 3 PCS 45 PBA 6 20 bolt 有頭內六角螺絲 M6x30L 3 PCS 47 PP 14940 cut apart the localization post 分割定位柱 1 SET 49 SEE 3057DM sense drafting board 鋸弓上限感測板 1 PCS 51 PPA 6 washer 平面華司 公 M6 2 PCS...

Page 92: ...C COUNT UNIT 81 AHA 1105 washer 橡膠墊圈 1 PCS 83 AGB 70304B pin 下插銷 1 PCS 85 PP 14480 link bearing 連桿軸承 POS 18 M18xP1 5 1 PCS 87 AGB 70304A pin 上鋸弓油缸插銷 1 PCS 89 AHA 0629 buffer the spring 緩衝彈簧 1 PCS 91 SEE 3040 buffer the spring spacer 緩衝彈簧墊片 1 PCS 93 PLA 12 40 bolt 外六角頭螺絲 M12 XP1 75x40L 2 PCS 95 POA 12 175 nut 螺母 M12 1 PCS ...

Page 93: ...後蓋 1 PCS 3 SEE 1005 piston 鋸弓油缸活塞 1 PCS 5 PP 59170 o ring O 型環 P 70 1 PCS 7 AHA 1117 washer 鐵弗龍墊圈 1 PCS 9 AGC 1027A tie rod 鋸弓油缸連桿 4 PCS 11 SEE 1019A spring 鋸弓油壓缸彈簧 1 PCS 13 AGC 1020A cylinder 鋸弓油缸管 1 PCS 15 PP 13190 du bushing 乾式軸承 MB3015 1 PCS 17 PP 59110 o ring O 型環 P 30 1 PCS 19 AGC 1021 front cap 鋸弓油缸前蓋 1 PCS 21 PQA 12 spring washer 彈簧華司 M12 4 PCS 23 POA 12 175 nut 螺帽 M12 4 PCS ...

Page 94: ...SH 700DM series PART LISTS1 20091209 10 15 PART E IDEL WHEEL MOTOR ASSEMBLY ...

Page 95: ...er 張力油壓缸組 市購件 1 SET 39 AHB 0653 valve lever 切換把手 1 PCS 41 PAA 6 10 set screw 止付螺絲 M6x10L 1 PCS 43 SEE 3039 legend plate 鋸片鬆緊銘牌 1 PCS 45 PP 14906 toothed nut 固定螺母 AN06 2 PCS 47 PP 14956 toothed washer 止動環 AW06 1 PCS 49 AGB 703109B gear box 減速機組 半組立 1 SET 51 PPA 12 washer 平面華司 公 M12 5 PCS 53 PQA 12 spring washer 彈簧華司 公 M12 5 PCS 55 PBA 12 35 bolt 有頭內六角螺絲 M12 XP1 75x35L 10 PCS 57 SEE 3003DM drive whe...

Page 96: ...109 SEE 3095DM high data plate 高度銘牌 1 PCS 111 PP 53021 screw 梅花螺絲 M6 x 12L 1 PCS 113 PP 91804D work light 工作燈 GT M65A 1 110V 12V 20W10 度 1 PCS 115 SEE 3008DM cover 張力護蓋 1 PCS 117 PPA 6 washer 平面華司 公 M6 16 PCS 119 PFA 6 10 cross pan head screw 丸頭螺絲 十字 M6 XP1 0x10L 16 PCS 121 SEE 3004DM cover 上輪箱蓋 1 PCS 123 PDA 6 10 screw 丸頭內六角螺絲 公 M6xP1 0xL10 6 PCS 125 PP 52081A model U handle U 型把手 MN 243 200 1 PC...

Page 97: ... 1 PCS 5 PP 14615 taper roller bearing 滾錐軸承 30209 1 PCS 7 SEE 3038 bearing collar 上輪軸承墊圈 1 PCS 9 PP 14694 taper roller bearing 軸承 32209V 1 PCS 11 PP 14959 toothed washer 止動環 AW09 1 PCS 13 PP 14909 toothed nut 固定螺母 AN09 1 PCS 15 AGB 70331 bearing cap 上輪軸蓋 1 PCS 17 PPA 8 washer 平面華司 M8 3 PCS 19 PQA 8 spring washer 彈簧華司 M8 3 PCS 21 PBA 8 30 bolt 有頭內六角螺絲 M8x30L 3 PCS 23 PUC 020 grease nipple 油嘴 1 4 28...

Page 98: ...703500 ITEM PART NO PART NAME PART NAME CH PART SPEC COUNT UNIT 1 AGB 70358 tension body 張力滑座 1 PCS 3 AGB 70359 slide piece 張力滑板 1 PCS 5 AGB 70360 guide plate 壓板 2 PCS 7 PPA 8 washer 平面華司 M8 8 PCS 9 PQA 8 spring washer 彈簧華司 M8 8 PCS 11 PLA 8 25 hexagon head bolt 外六角螺絲 M8x25L 8 PCS ...

Page 99: ...SH 700DM series PART LISTS1 20091209 10 20 PART E3 GEAR BOX ASSEMBLY PART NO AGB 703109B ...

Page 100: ... 油封座 1 PCS 33 PP 51105 oil seal 油封 50 67 9 1 PCS 35 PP 14654 taper roller bearing 軸承 30308 SKF 1 PCS 37 PP 58116 snap ring 扣環 R80 1 PCS 39 PP 14693 taper roller bearing 滾錐軸承 32208 NSK 1 PCS 41 PP 51101 oil seal 油封 48 65 9 1 PCS 43 AGB 70338 bearing case 軸承座 1 PCS 45 PBA 8 35 bolt 有頭內六角螺絲 M8x35L 4 PCS 47 SGA 2061 wire brush pulley 鋼刷普利 1 PCS 49 PAA 5 8 set screw 止付螺絲 M5x8L 2 PCS 51 PP 14612 bearing...

Page 101: ...SH 700DM series PART LISTS1 20091209 10 22 PART F BLADE GUIDE ASSEMBLY ...

Page 102: ...2 45 bolt 有頭內六角螺絲 M12x45L 4 PCS 31 SEE 3024A cover 後鋸片護蓋 1 PCS 33 PPA 6 washer 平面華司 M6 2 PCS 35 PQA 6 spring washer 彈簧華司 M6 2 PCS 37 PBA 6 10 bolt 有頭內六角螺絲 M6x10L 2 PCS 39 SEE 3010B right guide 右鋸臂 1 PCS 41 PPA 10 washer 平面華司 M12 4 PCS 43 PQA 10 spring washer 彈簧華司 M12 4 PCS 45 PBA 10 25 bolt 有頭內六角螺絲 M12x25L 4 PCS 47 SGB 710801 right insert holder set 右導輪座組 1 SET 49 AHA 0745 coolant nozzle 冷卻水噴嘴 1 P...

Page 103: ...eft fixed insert 左活動鎢鋼片 1 PCS 9 SGB 71088 left movable insert 左固定鎢鋼片 1 PCS 11 SGB 71090 spring 鎢鋼片彈簧 1 PCS 13 SGB 71091 left fitting 簧塞 1 PCS 15 SGB 71092 left insert knob 鎢鋼片鎖緊螺絲 1 PCS 17 PBA 6 16 bolt 有頭內六角螺絲 M6 x 16L 1 PCS 19 AHA 0707C roller pin 導輪軸 三 54L 1 PCS 21 PP 14270 bearing 軸承 6200VV 4 PCS 23 AGB 70412 washer 下壓軸承墊圈 1 PCS 25 PQA 10 spring washer 彈簧華司 M10 2 PCS 27 POA 10 15 nut 螺帽 M10 2 ...

Page 104: ...ht movable insert 右活動鎢鋼片 1 PCS 9 AGB 71086 right fixed insert 右固定鎢鋼片 1 PCS 11 SGB 71090 spring 鎢鋼片彈簧 1 PCS 13 SGB 71091 right fitting 右簧塞 1 PCS 15 SGB 71092 right insert knob 右調整螺絲 1 PCS 17 PBA 6 16 bolt 有頭內六角螺絲 M6 x 16L 2 PCS 19 AHA 0707C roller pin 導輪軸 三 54L 1 PCS 21 PP 14270 bearing 軸承 6200VV 4 PCS 23 AGB 70412 washer 下壓軸承墊圈 1 PCS 25 PQA 10 spring washer 彈簧華司 M10 2 PCS 27 POA 10 15 nut 螺帽 M10 2...

Page 105: ...EC COUNT UNIT 1 MBR 9132 B bearing bracket set 鋼刷軸承座 1 PCS 3 PP 14250 bushing 軸承 6002ZZ 2 PCS 5 PP 52097 buckle 扣環 S15 4 PCS 7 MBR 9129 brush shaft 鋼刷軸 1 PCS 9 SEE 3029 shaft 鋼刷傳動輪 1 PCS 11 PP 58002 wire brush 鋼刷 90m m 8m m 0 3 2 PCS 13 PPA 8 washer 平面華司 M8 2 PCS 15 POA 8 125 nut 螺母 M8XP1 25 1 PCS 17 MER 3109 brush spring 鋼刷壓縮彈簧 1 PCS ...

Page 106: ...SH 700DM series PART LISTS1 20091209 10 27 PART G DRIVE WHEEL MOTOR ASSEMBLY ...

Page 107: ...達 7 5HP 4P 60HZ 220 380V 1 PCS 19 PPA 10 washer 平面華司 M10 4 PCS 21 PQA 10 spring washer 彈簧華司 M10 4 PCS 23 PLA 10 25 hexagon head bolt 外六角螺絲 M10 x 25L 4 PCS 25 SEE 3007DM motor pulley 馬達普利 7 5HP 1 PCS 27 AHA 0525 washer 墊圈 減速機 馬達 普利 2 PCS 29 PQA 10 spring washer 彈簧華司 M10 2 PCS 31 PBA 10 50 bolt 有頭內六角螺絲 M10 x 50L 2 PCS 33 AHA 0324 washer 鐵弗龍墊圈 1 PCS 35 AHA 0325 bearing washer 軸承墊圈 1 PCS 37 SEE 3006A ...

Page 108: ... 10 bolt 有頭內六角螺絲 M6xP1 0x10L 8 PCS 11 SGI 1149 control plate 控制底板 1 PCS 13 SGI 1150B electric data plate 控制面板 1 PCS 15 AGB 70803B control plate 流量閥底板 1 PCS 17 AGB 70802B electric data plate 流量閥面板 CS 79 1 PCS 19 AHA 10289 regulator set 調壓閥整組 1 SET 21 AHA 6100 flow control valve 流量控制閥 1 SET 23 AHA 1806 vernier dial 流量閥旋鈕 2 PCS 25 PFA 6 8 screw 丸頭螺絲 十字 M6x8L 8 PCS 27 SGJ 1015 bracket 門式開關座 1 PCS 29 P...

Page 109: ... valve 針閥 1 PCS 7 AHA 1029 valve seat 閥座 1 PCS 9 PP 59082 o ring O 形環 P 22 1 PCS 11 AHA 1031 spring seat 彈簧定位套 一 1 PCS 13 AHA 1032 spring 彈簧 1 PCS 15 AHA 1033 spring seat 彈簧定位套 二 1 PCS 17 AHA 1035 front cap 前蓋 1 PCS 19 PP 59090 o ring O 形環 P 24 1 PCS 21 AHA 1034 adjusting bolt 調整螺栓 1 PCS 23 PS 4 4 10 key 方鍵 4x4x10L 1 PCS 25 PBA 5 50 bolt 有頭內六角螺絲 M5x50L 4 PCS 27 PP 59030 o ring O 形環 P 9 1 PCS 29 AH...

Page 110: ...RT NO PART NAME PART NAME CH PART SPEC COUNT UNIT 1 AHA 1039 valve seat 閥座 1 PCS 3 AHA 1043 valve sleeve 針閥套筒 1 PCS 5 PP 59071 o ring O 形環 P 15 1 PCS 7 PP 59075 o ring O 形環 P 19 1 PCS 9 PP 58152 snap ring E 扣環 E 19 1 PCS 11 AHA 1042 spring 彈簧 1 PCS 13 AHA 1041 washer 彈簧墊圈 1 PCS 15 AHA 1040 valve 針閥 1 PCS ...

Page 111: ...ITEM PART NO PART NAME PART NAME CH PART SPEC COUNT UNIT 1 AGB 70727 filter frame 濾油器本體 1 PCS 3 AGB 70730 filter 濾油器芯 1 PCS 5 AGB 70729 spring 濾油器彈簧 1 PCS 7 PP 59531 o ring O 形環 G 45 1 PCS 9 AGB 70728 cap 濾油器蓋 1 PCS 11 PBA 6 25 bolt 有頭內六角螺絲 M6x25L 3 PCS 13 PQA 6 spring washer 彈簧華司 M6 3 PCS ...

Page 112: ...SH 700DM series PART LISTS1 20091209 10 33 PART J ANTI VIBRATION ROLLER ASSEMBLY OPTIONAL PART NO AGB 33010C 45 20170109 ...

Page 113: ... PCS 15 PP 58111 Snap ring 扣環 R47 2 PCS 17 AGB 3307 grease seal plate 牛油擋 1 PCS 19 PPA 10 flat washer 平面華司 公 M10 2 PCS 21 AGB 3309 nipple bolt 油咀螺絲 1 PCS 23 PUC 020 nipple 油嘴 1 4 28UNF 1 PCS 25 PP 57403 spring 彈簧 TH 1625 1 PCS 27 AGB 3306N spring adapter 防震彈簧座 1 PCS 29 PP 91366 Pin 直銷 Φ10 x 40 mmL 1 PCS 31 PBA 5 16 bolt 有頭內六角螺絲 M5 x 16L 1 PCS 33 PBA 6 45 bolt 有頭內六角螺絲 M6 x 45L 1 PCS 35 AGB 3305 ant...

Page 114: ...SH 700DM series PART LISTS1 20091209 10 35 PART K PRESS ASSEMBLY OPTIONAL PART NO S700D 24000 ...

Page 115: ...0 25 bolt 有頭內六角螺絲 M10xP1 5 x25L 8 PCS 9 S700D 2403 seats 下壓支撐座 1 PCS 11 PPA 12 washer 平面華司 M12 2 PCS 13 PQA 12 spring washer 彈簧華司 M12 2 PCS 15 PBA 12 25 bolt 有頭內六角螺絲 M12xP1 75 x25L 2 PCS 17 S700D 2401 press the seats 下壓座 1 PCS 19 S700D 2413 brake stiffly 下壓制動板 1 PCS 21 PPA 12 washer 平面華司 M12 1 PCS 23 PQA 12 spring washer 彈簧華司 M12 1 PCS 25 PBA 12 35 bolt 有頭內六角螺絲 M12xP1 75 x35L 1 PCS 27 PP 43438 oil...

Page 116: ...ad bolt 內六角螺絲 M6 x 20L 4 PCS 15 PP 31640 1 motor 油壓馬達 OMM 20 128 0020 1 PCS 17 PP 43117 flow control valve 流量閥 1 PCS 19 AHB 2019A wheel 傳動鍊輪 大 1 PCS 21 AHB 2023A wheel shaft 鏈輪軸 1 PCS 23 PP 14003 bearing 軸承 6202 VV 2 PCS 25 PP 52097 snap ring 扣環 S15 1 PCS 27 AHB 2020B bearing holder 軸承座 1 PCS 29 PP 58106 snap ring 扣環 R35 1 PCS 31 PP 19061 chain 鏈條 RS35 1 PCS 33 AGC 1061 motor cover 除屑馬達蓋 1 PCS 35 ...

Page 117: ...SH 700DM 2016 08 25 3M POWER ROLLER TABLE 05OPR 700DM 3M P 三米動力料架 SERIES PART LIST 6 3 11 2 4 13 9 5 8 7 10 1 14 12 10 38 ...

Page 118: ...er 鏈輪護蓋 1 6 SGL 5106 Chain wheel supporter 鏈輪蓋支撐板 1 7 SGL 5110 Chain wheel cover fixed 鏈輪蓋固定耳 1 8 AGB 5303 Side shield 側護座 2 9 AHC 0152 Table stand adjustment rod 調整螺桿 8 10 AHR 1055 Table stand pad 底座墊塊 8 11 OPR 7201FA Roller 電動滾輪 11 12 PP 12020 Bearing 連座軸承 22 13 PP 31648 Motor gear reducer 馬達減速機 1 14 PP 91707 Parallel key 平行鍵 12 3M POWER ROLLER TABLE SH 700DM 2016 08 25 05OPR 700DM 3M P 三米動力料架 S...

Page 119: ...d normally acceptable practices This warranty does not apply if the machine has been altered or modified without our prior written consent In the case of components or units purchased by Seller including work holding devices tool holders motors and controls the warranty shall not exceed that received by Seller from the supplier of such components or units Seller will not assume responsibility for ...

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Page 122: ... Vertical Plate Saws Horizontal Billet Saws NC CNC Band Saws Structural Miter Cutting Saws Automatic Band Saws Industry 4 0 Cosen Predictive Computing Visit our website at www cosen com COSEN MECHATRONICS CO LTD ...

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