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COROB™ D800 HD

Automatic Dispenser

User’s Manual

DU006C010015901 - ENGLISH

Version 1.0 - R1 (October 2008)

Summary of Contents for D800 HD

Page 1: ...COROB D800 HD Automatic Dispenser User s Manual DU006C010015901 ENGLISH Version 1 0 R1 October 2008...

Page 2: ...ation herein without notice or commit ment on its part The present manual contains all information necessary for the foreseeable and normal use of the COROB products by the final user The manual does...

Page 3: ...colorant In case of overfilling act as indicated in the user s manual The colorant to be poured inside the canisters must be stirred manually Do not use automatic shakers Close the canisters with thei...

Page 4: ......

Page 5: ...3 2 Standard material supplied 16 4 4 Installation 16 4 5 Packing and handling 16 5 START UP 17 5 1 General warnings 17 5 2 Control devices and connections 18 5 3 Electrical connection and start up 1...

Page 6: ...7 4 External cleaning 32 7 5 Cleaning the nozzle center 32 7 6 Cleaning and moistening the humidifier cap sponge 33 7 7 Refilling the humidifier system bottle 34 8 TECHNICAL SPECIFICATIONS 35 8 1 Tec...

Page 7: ...manufacturer Some of the illustrations in this manual were taken from prototypes some details may differ on machines in standard production Conventionally used graphics 1 1 1 Boldface type is used to...

Page 8: ...nitions 1 4 OPERATOR A person familiar with the methods to produce paints or similar products assigned to operate and use the machine by its controls and to load and unload production materials with a...

Page 9: ...not stare the light source of the Laser Bung Hole Locator Class II laser product If the machine catches fire never use water Use only dry powder or carbon dioxide fire extinguishers and strictly follo...

Page 10: ...pment for eyes and hands Below are some of the most common warnings and safety precautions provided by colorant manufacturers Harmful if swallowed 1 Avoid eye and skin contact In case of eye and skin...

Page 11: ...t exceed the weight limits stated by the current regulations in force kg 20 for women kg 30 for men chapter 6 Contact or inhalation of colo rants during the canister refilling operations Keep the room...

Page 12: ...ety plate with automatic shelf 2 Shelf lower safety plate with automatic shelf 3 DANGER In the event of a breakdown of the safety devices it is forbidden to use components not provided by the manufact...

Page 13: ...base to produce finished products such as paints dyes enamels and inks of the desired hue chosen by means of the machine management software MAX MIN MAX MIN 1 1 2 2 3 3 4 4 5 5 The dispenser consists...

Page 14: ...l Conveyor Allows the positioning of medium and large cans under the dispensing nozzles Pull Out Shelf for Small Cans The Shelf is pulled out to position small cans quarts or samples jars under the di...

Page 15: ...he ma chine is equipped with a humidifier cap which requires constant maintenance The Lift up Autocap is an automatic humidifier cap which ensures that the nozzles are hermetically sealed It is manage...

Page 16: ...standard No Dry Nozzle Humidifier System optional Automatic Shelf with Tipping Panel Roll Conveyors optional Hole diameter for pre punched cans flow diameter 0 59 15 mm Usable cans 3 4 Roll Conveyor...

Page 17: ...n 10 C 50 F and 40 C 104 F and relative humidity between 5 and 85 with out condensation WARNING The environment working conditions are strictly related to the type of colorants used ask for informatio...

Page 18: ...MAX MIN MAX MIN MAX MIN DANGER Should the machine appear damaged during shipping do not attempt to start it and contact the authorized technical service or dealer Loosen all screws 4 A holding the br...

Page 19: ...SHIPPING HANDLING AND UNPACKING 15 ORIGINAL INSTRUCTIONS 4 6 7 9 10 MAX MIN A B C...

Page 20: ...the packing if not contact the manufacturer Installation 4 4 Once the machine has been unpacked and placed in its operating site it must be installed WARNING Only qualified and appropriately trained p...

Page 21: ...her devices connected to the machine via a serial line or connected to the computer itself must be powered by a grounded outlet WARNING Do not attempt to power the machine from a source having specifi...

Page 22: ...ug 3 RS232 serial port 4 For the connection to the management computer USB serial port 5 Off line button with ON lamp 6 To interrupt machine functions without shutting it off it also enables to open a...

Page 23: ...be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances DANGER Improper use of the grounding plug can result in a risk of electrical shock I...

Page 24: ...ld be used An undersized cord will cause a drop in line voltage resulting in loss of power and overheating Note The following table shows the correct size to use depending on cord length and nameplate...

Page 25: ...had been shut down To send new operating parameters set via the management software After an emergency stop chapter 5 7 For more information about the Initialization function refer to the software use...

Page 26: ...NG When normal operation is restored it is necessary to carry out machine initialization chapter 5 5 5 8 Shut down WARNING WE RECOMMEND THAT YOU NEVER SHUT DOWN THE MACHINE even when closed for busine...

Page 27: ...s and must be done directly by the manufacturer of the products used With humidifier system for water based colorants Check that the water in the bottle is not below the mini mum level Carry out syste...

Page 28: ...dispensing nozzles 1 For 1 Gallon tinting lift up on the built in shelf just past horizontal and then lower until it locks into place 2 and position the can under the dispensing nozzles 1 2 MAX MIN MA...

Page 29: ...can presence and that the can placed on it is actually the one selected by the software for dispensing the formula These checks are also carried out by a photocell located underneath the nozzle center...

Page 30: ...sters The recirculation process circulates the colorant through the dispensing circuits avoiding pigment sedimenta tion in the various parts of the circuit The colorant leaves the bottom of the canist...

Page 31: ...reating air emulsions in the 4 colorant WARNING Never exceed the maximum colorant level in the canister approximately 0 6 1 5 cm under the recirculation connector Never pour colorant directly onto the...

Page 32: ...il the correct level is reached Clean carefully the upper border of the canister with paper or a moistened cloth before closing it with the lid NEVER USE WATER OR SOLVENT BASED CLEANING PRODUCTS TO CL...

Page 33: ...start the management software Machine disconnected from the computer Check the connections at the back of the ma chine chapter 5 3 Computer serial port or USB port wrongly configured or defective Use...

Page 34: ...30 USING THE DISPENSER COROB D800 HD...

Page 35: ...ponge is saturated without humidifier system Moisten the sponge without humidifier system Clean the sponge Clean the dispenser externally Fill up the humidifier system bottle with humidifier system fo...

Page 36: ...ect power supply and switch on the ma 3 chine chapter 5 3 See the manufacturer manual for instructions on cleaning the computer 7 5 Cleaning the nozzle center Open the Autocap 1 I using the command in...

Page 37: ...chapter 5 8 If present open the inspection door provided in the nozzles area 3 Loosen the screw 4 A and remove the sponge support B by turning it counter clockwise A B WITHOUT HUMIDIFIER SYSTEM WITH...

Page 38: ...ttle WARNING When the water in the bottle reaches the minimum level fill up immediately Disconnect power supply 1 chapter 5 8 Open the machine upper cover where the bottle is located 2 Unscrew the bot...

Page 39: ...t vibrations to the floor that may compro mise the stability and precision of any nearby equipment Dispensing technology gear pump Dispensing system simultaneous Dispensing center external Type of can...

Page 40: ...7 1566 mm B Depth 38 3 972 5 mm B1 Depth with roll conveyor 47 2 1200 mm B2 Depth with automatic shelf 45 9 1165 mm C Height 47 1 1197 mm Machine 948 lb 430 kg Packed machine 1146 lb 520 kg Data are i...

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