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SPIRIT

POST-MIX DISPENSER

Installation Manual

IMPORTANT:

TO THE INSTALLER.
It is the responsibility of the
Installer to ensure that the water
supply to the dispensing
equipment is provided with
protection against backflow by an
air gap as defined in ANSI/ASME
A112. 1.2-1979; or an approved
vacuum breaker or other such
method as proved effective by
test.

Water pipe connections and
fixtures directly connected to a
potable water supply shall be
sized, installed, and maintained
according to Federal, State, and
Local laws.

PRINTED IN U.S.A

IMI CORNELIUS INC; 1983-96



Part No. 317961000
March 7, 1983
Revised: November 21, 1996
Control Code A

THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before installing or operating this equipment

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Summary of Contents for SPIRIT

Page 1: ...approved vacuum breaker or other such method as proved effective by test Water pipe connections and fixtures directly connected to a potable water supply shall be sized installed and maintained according to Federal State and Local laws PRINTED IN U S A IMI CORNELIUS INC 1983 96 Part No 317961000 March 7 1983 Revised November 21 1996 Control Code A THIS DOCUMENT CONTAINS IMPORTANT INFORMATION This ...

Page 2: ...TO UNIT 9 CONNECTING SYRUP SOURCE LINES TO UNIT 9 PREPARING FOR OPERATION 9 INSTALLING DECALS 11 OPERATORS INSTRUCTIONS 13 OPERATING CONTROLS 13 POWER SWITCH 13 DISPENSING VALVE LEVER 13 DISPENSING VALVE CARBONATED WATER ONLY LEVER 13 DAILY PRE OPERATION CHECK 13 UNIT OPERATION 13 ADJUSTMENTS 13 ADJUSTING CO2 REGULATORS 13 ADJUSTING DISPENSING VALVE S WATER FLOW RATE 14 ADJUSTING WATER TO SYRUP RA...

Page 3: ... CARBONATED DRINK 26 UNIT NEW INSTALLATION 26 UNIT ALREADY IN SERVICE 26 CLEANING CO2 GAS CHECK VALVES 26 REMOVE AND REPLACE DISPENSING VALVE 27 TROUBLESHOOTING 29 TROUBLESHOOTING DISPENSING SYSTEM 29 WATER TO SYRUP RATIO TOO LOW OR TOO HIGH 29 ADJUSTMENT OF DISPENSING VALVE SYRUP FLOW REGULATOR DOES NOT INCREASE TO DESIRED WATER TO SYRUP RATIO 29 ADJUSTMENT OF DISPENSING VALVE SYRUP FLOW REGULATO...

Page 4: ...LOW DIAGRAM FIVE FLAVOR UNIT SHOWN 5 FIGURE 3 INLET SUPPLY LINE CONNECTIONS 10 FIGURE 4 RATIO CUP AND SYRUP DIVERSION TUBE ASSEMBLY 18 FIGURE 5 DISPENSER COMPONENTS FIVE FLAVOR UNIT SHOWN 19 FIGURE 6 CO2 GAS CHECK VALVE ASSEMBLY 26 FIGURE 7 DISPENSING VALVES WIRING DIAGRAM 27 FIGURE 8 UNIT WIRING DIRGRAM 28 LIST OF TABLES TABLE 1 DESIGN DATA 3 TABLE 2 LOOSE SHIPPED PARTS 7 ...

Page 5: ...y Do not let anyone operate the machine without instructions Keep your machine in proper working condition Unauthorized modifications to the machine may impair function and or safety and affect the machine life CO2 Carbon Dioxide Warning CO2 Displaces Oxygen Strict Attention must be observed in the prevention of CO2 carbon dioxide gas leaks in the entire CO2 and soft drink system If a CO2 gas leak...

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Page 8: ... Units have electric dispensing valves which are easily adjusted to provide an optimum water to syrup ratio Installation of Unit on countertop installation of LOOSE SHIPPED PARTS connections to remote carbonator and plain water and syrup supplies adjustment of CO2 regulators filling water tank with water and plugging Unit power cord into electrical outlet is all that is required for Unit operation...

Page 9: ...alves No 3 dispensing valve may be converted to also dispense a carbonated drink Refer to TABLE OF CONTENTS for conversion instructions A CO2 cylinder delivers carbon dioxide CO2 gas through adjustable CO2 regulators to syrup tanks and to the remote carbonator Plain water enters remote carbonator tank and is carbonated by regulated CO2 pressure also entering tank When all dispensing valves except ...

Page 10: ...HUTOFF VALVE WATER SOURCE REMOTE CARBONATOR PLAINT WATER INLET LINE ITEM 4 COOLING COILS 8 WATER TANK CARBONATED WATER MANIFOLD DISPENSER DISPENSING VALVE 5 STILL DRINK NON CARB This CAPPED TEE is used when coverting No 3 dispensing valve from a still non carbonated to a carbonated drink Refer to TABLE OF CONTENTS for conversion instructions DIET DRINK LINE LEGEND CO2 PLAIN WATER CARB WATER SYRUP ...

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Page 12: ... TRAY item 2 to be installed on Unit then install CUP REST item NO TAG in drip tray 2 ADAPTER FITTINGS item 3 are used to connect syrup plain water and carbonated water source lines to Unit syrup plain water and carbonated water inlet lines 3 DECALS item 4 are to be installed on dispensing valve covers SELECTING LOCATION This Unit may be island mounted or installed on a front or rear counter Locat...

Page 13: ...nt around bottom of Unit base Seal must have a minimum radius of 1 2 inch to prevent crevices and to insure a complete seal E All access holes to inside of the Unit base must be closed and sealed FILL WATER TANK AND START REFRIGERATION SYSTEM see Figure 5 1 Make sure plug in water tank drain hose is secure NOTE Use low mineral content water where a local water problem exists 2 Remove plug from dro...

Page 14: ...carbonated water inlet line CONNECTING SYRUP SOURCE LINES TO UNIT see Figure 2 NOTE Unit syrup inlet lines are labeled to identify dispensing valves they serve For example line labeled No 1 must be connected to syrup source line that provides syrup to be dispensed from No 1 dispensing valve No 1 dispensing valve is valve on right side when facing front of Unit 1 Install ADAPTER FITTINGS item 3 in ...

Page 15: ...ing valve prevents leakage around valve shaft WARNING CO2 displaces oxygen Strict attention must be observed in the prevention of CO2 carbon dioxide gas leaks in the entire CO2 and soft drink system If a CO2 gas leak is suspected particularly in a small area immediately ventilate the contaminated area before attempting to repair the leak Personnel exposed to high concentration of CO2 gas will expe...

Page 16: ...regulator setting to 12 psig maximum Excessive CO2 pressure may cause low calorie syrup carbonation resulting in foam 5 Open plain water inlet supply line shutoff valve Check for water leaks and tighten any loose connections 6 Plug carbonator power cord into electrical outlet carbonator will start and continue to operate until carbonated water tank is full 7 Dispense from dispensing valves until a...

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Page 18: ...SING VALVE LEVER Dispensing valve levers located below dispensing valves need only to be pressed with cup to dispense drink DISPENSING VALVE CARBONATED WATER ONLY LEVER Dispensing valve carbonated water only lever located on dispensing valve cover will dispense only carbonated water when actuated DAILY PRE OPERATION CHECK 1 Make sure CO2 cylinder regulator assembly 1800 psi gage indicator is not i...

Page 19: ... be checked daily and if necessary replenished CLEANING AND SANITIZING DAILY CLEANING OF UNIT EXTERIOR Daily cleaning of Unit exterior should be performed at end of daily operation WEEKLY CLEANING OF DISPENSING VALVES Dispensing valves should be cleaned at least once a week SANITIZING SYRUP SYSTEMS Syrup systems should be sanitized as instructed every 90 days following Sanitizer Manufacturer s rec...

Page 20: ... water system CLEANING CO2 GAS CHECK VALVES see Figure 2 Note The CO2 Gas Check Valve shown in Figure 6 is not a component part of the Spirit Dispenser It is supplied with the Installation Kit and is shown here because it is important that the check valve be cleaned periodically The CO2 gas check valves must be inspected and serviced at least once a year under normal conditions and after any CO2 s...

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Page 22: ...hood by removing one screw on top of hood then lift hood straight up off Unit 3 Unplug refrigeration assembly power cord from Unit power cord Unplug dispensing valve transformer power cord connector from Unit wiring harness connector 4 Lift refrigeration assembly up and out of Unit 5 Install refrigeration assembly in Unit by reversing removal procedure PERIODIC INSPECTION 1 Check Unit condenser co...

Page 23: ...bonation resulting in foam ADJUSTING DISPENSING VALVE ADJUSTABLE WATER FLOW REGULATOR FOR WATER FLOW RATE see Figure 4 NOTE Unit model numbers 414384102 414385102 414384117 and 414385117 are equipped with No 1 dispensing valves right side valve facing front of Unit with an adjustable water flow regulator The rest of the dispensing valves on the Unit are equipped with nonadjustable water flow regul...

Page 24: ...UT COVER WITH WATER LEVER DISPENSING VALVE 5 CUP REST INLET LINES DRIP TRAY DRIP TRAY DRAIN HOSE POWER SWITCH WATER TANK DRAIN HOSE WATER FILL HOLE COVER UNIT POWER CORD SHIPPING NUT 3 AGITATOR MOTOR CONDENSER FAN MOTOR COMPRESSOR DISPENSING VALVE RELEASE LATCH MOUNTING BLOCK 5 LOCKING LATCH FIGURE 5 DISPENSER COMPONENTS FIVE FLAVOR UNIT SHOWN ...

Page 25: ...valve Open valve and dispense just enough to fill syrup diversion tube with syrup 4 Hold large chamber of ratio cup under dispensing valve nozzle Place free end of syrup diversion tube into syrup chamber marked for proper ratio Open dispensing valve and dispense approximately five ounces of water into ratio cup Water and syrup levels should be even in ratio cup 5 If water and syrup levels are not ...

Page 26: ...lack to full syrup tank SYRUP FLAVOR CHANGE Sanitize applicable syrup system as instructed then install full tank of new flavor syrup CLEANING DROP IN REFRIGERATION ASSEMBLY CONDENSER COIL see Figure 5 Excessive accumulation of dust lint and grease on drop in refrigeration assembly condenser coil will restrict air flow through coil and cause a loss of cooling efficiency Perform the following proce...

Page 27: ...ctric dispensing valves transformer power cord socket connector from Unit wiring harness mating male connector 5 Lift drop in refrigeration assembly up and out of Unit CAUTION Never use an ice pick or other instrument to remove ice from drop in refrigeration assembly evaporator coils Such practice can result in punctured refrigeration circuit 6 Allow ice bank to melt Hot water may be used to speed...

Page 28: ...arm potable water STEP 1 WASH SYRUP SYSTEMS 3 Using a clean syrup tank syrup tank system or a five gallon container bag in box system prepare a full tank or container of liquid dishwasher detergent by using 70_ F 21_ C to 100_ F 38_ C potable water and 0 5 oz 15 ml of liquid dishwasher detergent to one gallon of potable water Stir detergent solution to thoroughly mix the solution 4 Syrup Tank Syst...

Page 29: ...ented household liquid bleach that contains a 5 25 sodium hypochlorite concentration to one gallon of potable water This mixture must not exceed 200 PPM of chlorine Stir sanitizing solution to thoroughly mix 13 Syrup Tank Systems Connect sanitizing solution tank pressurized at 60 to 80 psi into one of the syrup systems Bag in Box Syrup System Place all bag in box syrup containers syrup outlet tube...

Page 30: ...emove all bag valves from bag in box syrup containers outlet tubes connectors D Connect bag in box syrup containers into the syrup systems 24 Place waste container under dispensing valves Dispense from all dispensing valves to permit syrup to purge all potable water from the syrup systems and the dispensing valves Continue to dispense from the dispensing valves until only syrup is dispensed from t...

Page 31: ... plain water source line 5 Connect Unit plain water inlet line to capped tee fitting on Unit carbonated water inlet line 6 Open remote carbonator CO2 source shutoff valve then open water inlet supply line shutoff valve 7 Plug remote carbonator power cord into electrical outlet 8 Open No 3 dispensing valve and dispense until carbonated water is dispensed CLEANING CO2 GAS CHECK VALVES see Figures 2 ...

Page 32: ...ing block Installation 1 Insert dispensing valve guide pin in mounting block guide pin hole Push valve on to mounting block until a click is heard indicating release latch has seated in valve guide pin notch MAKE SURE DISPENSING VALVE LOCKING LATCH LOCATED ON BOTTOM OF THE BLOCK ASSEMBLY IS ENGAGED 2 Connect dispensing valve electrical wiring harness connector to Unit wiring harness connector 3 Ad...

Page 33: ...X TERMINAL BLOCK WHITE GREEN BLACK SERVICE CORD JUMPER ICE BANK CONTROL CONDENSOR FAN MOTOR STEP DOWN TRANSFORMER 24 V SECONDARY TO CONNECTORS OF DISPENSING VALVES GROUND TERMINAL PRI SEC COMPRESSOR 1 1 2 2 3 C FIGURE 8 UNIT WIRING DIRGRAM ...

Page 34: ...ed B CO2 gas pressure to syrup tanks insufficient to push syrup out of tank B Adjust syrup tanks secondary CO2 regulator as instructed ADJUSTMENT OF DISPENSING VALVE SYRUP FLOW REGULATOR DOES NOT INCREASE TO DESIRED WATER TO SYRUP RATIO A No syrup supply A Replenish syrup supply as instructed B Syrup tank quick disconnects not secure B Secure quick disconnects C Syrup tanks secondary CO2 regulator...

Page 35: ...Ice used for finished drink is sub cooled B Do not use ice directly from freezer Allow ice to become wet before using Refer to following NOTE NOTE Crushed ice also causes dispensing problems When finished drink hits sharp edges of ice carbonation is released from dispensed drink DISPENSED PRODUCT PRODUCES FOAM AS IT LEAVES DISPENSING VALVE A Recovery rate of refrigeration unit exceeded ice bank de...

Page 36: ... C Connect dispensing valves power cord D Disconnected or broken wiring to dispensing valves D Connect or replace wiring E Inoperative transformer E Replace transformer as instructed NO PRODUCT DISPENSED FROM ONE DISPENSING VALVE A Broken or disconnected wiring A Repair or connect wiring B Inoperative dispensing valve solenoid coil B Replace solenoid coil as instructed C Inoperative dispensing val...

Page 37: ...hen compressor is trying to start F Loose disconnected or broken wiring F Tighten connections or replace broken wiring G Overload protector cut out overheated compressor Condenser fan motor not operating as required G Compressor will cool enough to restart Do not overdraw cooling capacity of unit Refer to CONDENSER FAN MOTOR NOT OPERATING in this section H Inoperative overload protector or start r...

Page 38: ... AGITATOR MOTOR NOT OPERATING A Unit power cord or refrigeration assembly power cord unplugged A Plug in Unit power cord or refrigeration assembly power cord B No power source Blown fuse or tripped circuit breaker B Replace fuse or reset circuit breaker Note Fuse is not part of Unit C Agitator motor propeller obstructed C Remove obstructions D Low voltage D Voltage must be at least 103 volts at co...

Page 39: ...D ALCESTER D WARWICKSHIRE B49 6 EU ENGLAND D 44 789 763 101 D FAX 44 789 763 644 FRANCE D 71 ROUTE DE ST DENIS D F 95170 DEUIL LA BARRE D PARIS FRANCE D 33 1 34 28 6200 D FAX 33 1 34 28 6201 GERMANY D CARL LEVERKUS STRASSE 15 D D 4018 LANGENFELD GERMANY D 49 2173 7930 D FAX 49 2173 77 438 GREECE D 488 MESSOGION AVENUE D AGIA PARASKEVI D 153 42 D ATHENS GREECE D 30 1 600 1073 D FAX 30 1 601 2491 HO...

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Page 41: ...IMI CORNELIUS INC CORPORATE HEADQUARTERS One Cornelius Place Anoka Minnesota 55303 6234 612 421 6120 800 238 3600 ...

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