Cornelius REMCOR OLYMPUS POST-MIX Service Manual Download Page 7

Olympus Post-Mix Service Manual

© 2002, IMI Cornelius Inc.

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Publication Number: 750300229

SYSTEM OVERVIEW

P

RODUCT

 O

VERVIEW

The Olympus™ over-the-counter, post-mix, beverage dispenser is compact, lightweight and is available 
in three sizes. All sizes can be ordered with or without built–in carbonator and with or without built-in 
syrup pumps.

•    Small — four valve 

•    Medium — five valve

•    Large — six valve 

Olympus™ dispensers may be island mounted or installed on a front or rear counter. The refrigeration 
deck is easily removed for service and maintenance. Adjustable water flow regulators and syrup flow reg-
ulators, located on standard LEV dispensing valves, are easily accessible. 

The Olympus™ over the counter, post-mix, beverage dispenser offers the following features:

• Key-lock switch

•  Four to six valves

•  Lighted merchandiser (optional)

• Built-in carbonator (optional)

•  Built-in syrup pump (optional)

•  Removable refrigeration deck

•  Removable drip tray

• Removable cladding

•  Leg kit (not available for mini-pump unit)

Key-lock and ON/OFF switches
(ON/OFF switch optional on small unit)

4,5 or 6 Valves

Lighted 
Merchandiser 
(optional)

Removable

Refrigeration

Deck

Removable

Cladding

Removable 
Drip Tray

Built-in Carbonator

Summary of Contents for REMCOR OLYMPUS POST-MIX

Page 1: ...US POST MIX 230 VAC 50 60 Hz 115 VAC 60 Hz Service Manual Publication Number 750300229 Revision Date October 1 Revision C Visit the IMI Cornelius web site at www cornelius com for all your Literature...

Page 2: ...met To inquire about current revisions of this and other documentation or for assistance with any Cornelius product contact Trademarks and copyrights Aurora Blendonator Cornelius Decade Hydro Boost Si...

Page 3: ...lation Requirements 5 Requirements Summary 5 Electrical Requirements 5 Environmental Requirements 6 Installation Procedure 6 Counter top Installation 6 Connect Syrup Water CO2 and Carbonated Water Lin...

Page 4: ...ICE 17 Preventative Maintenance 17 Preventative Maintenance Summary 17 Sanitizing 17 Double Liquid Check Valve Inspection Cleaning 18 Check For Leaks 18 Check Ratio 19 Clean Condenser 19 TROUBLE SHOOT...

Page 5: ...e Keep safety signs in good condition and replace missing or damaged safety signs Learn how to operate the machine and how to use the controls properly Do not let anyone operate the machine without pr...

Page 6: ...upplier Never apply flame or localized heat directly to any part of the cylinder High temperatures may damage the cylinder and could cause the pressure relief device to fail prematurely and venting th...

Page 7: ...is easily removed for service and maintenance Adjustable water flow regulators and syrup flow reg ulators located on standard LEV dispensing valves are easily accessible The Olympus over the counter p...

Page 8: ...5 6 Valve Positions Convertible To Water 3 3 4 3 4 5 Nominal Ice Bank Size 6 4 kg 14 lbs 8 2 kg 18 lbs 11 4 kg 25 lbs Water Bath Volume 28 L 7 3 gal 32 L 8 4 gal 40 L 10 5 gal Overall Height 668 mm 26...

Page 9: ...ly Temperature 4 to 43 C 40 to 110 F ambient temperature Clearance 46 cm 18 in above 15 cm 6 in for side panel vents CO2 5 2 bar 75 psi at dispenser Syrup 4 1 bar 60 psi Water 4 5 bar recommended 65 p...

Page 10: ...of clearance on all sides and 46 cm 18 in on the top of the unit CAUTION This unit is designed for indoor installation only in a non harsh environments Avoid exposure to direct sunlight CAUTION If th...

Page 11: ...nnecting Lines 1 Route syrup and plain water lines underneath the dispenser The lines can be routed up through a hole in the counter or from the back of the unit Connect the inlet lines to the appropr...

Page 12: ...gher than 5 2 bar 75 psig will require installation of a water pressure regulator to control the pressure to 4 5 bar 65 psi Pressures in excess of 5 2 bar 75 psi may cause flooding of the carbonator t...

Page 13: ...psig for diet base tank applications NOTE The Olympus dispenser with integral cold carbonator requires CO2 supply pressure of 5 2 bar 75 psig 3 Bleed air from the lines with the carbonator tank relief...

Page 14: ...nstall top panel front merchandiser panel and front stainless steel splash plate 2 Turn power ON 3 Check to see that the refrigeration system started after the built in 3 minute delay 4 Allow dispense...

Page 15: ...ee consecutive times 7 Repeat procedure for other valves DISPENSER INSTALLATION WITH BUILT IN MINI PUMPS Position Dispenser On Counter 1 Position the Olympus dispenser on counter and remove drip tray...

Page 16: ...sure to leave enough length so that the mini pumps can be removed and worked on l 5 Connect electrical power following the instructions in Section 3 3 6 Check for leaks following the instructions in S...

Page 17: ...ntinuous run protection LED diagnostics Inputs to the control board include line power the ice bank position sensor and carbonator water level sensor Switched outputs from the circuit board include th...

Page 18: ...dispenser Green ON line voltage is within acceptable range Red ON a fault condition including carbonator pump running for more than 3 minutes ice bank con trol calling for the compressor within the 3...

Page 19: ...he dispenser small unit will be powered on when the unit is connected to a power source Insert key into key lock and turn ON to activate valves and optional illuminated front merchandiser Dispensing P...

Page 20: ...ied service person See the Service section of this manual for adjustment procedure CLEANING Daily Cleaning Check CO2 supply Check syrup supply Remove nozzle assembly and rinse with warm not hot water...

Page 21: ...rup out of the syrup circuits Continue to dispense from the dispensing valve until only sanitizing solution is dispensed from the syrup circuits then close the valve 5 Repeat steps 3 and 4 to purge sy...

Page 22: ...ontainer with sanitizing solution Then place all syrup outlet tubes in the container containing potable water CAUTION Flush the system thoroughly residual sanitizing solution left in the system could...

Page 23: ...he condenser should be cleaned as often as necessary to avoid overheating using the following procedure 1 Disconnect electrical power to the dispenser 2 Remove top panel one screw Disconnect wires to...

Page 24: ...pensing valve syrup flow regulator does not increase to desired water to syrup ratio A No syrup supply B Syrup supply container not securely connected into system C Tanks System Syrup tanks secondary...

Page 25: ...to make carbonator water pump cycle on D Remove contaminated CO2 Clean CO2 system lines regulator etc using a mild detergent solution Install a clean CO2 supply 4 Dispensed product comes out of dispe...

Page 26: ...tanks quick disconnects Relieve tank CO2 pres sure shake tank vigor ously then relieve tank CO2 pressure as many times as necessary to remove over carbonation D Sanitize syrup system as instructed in...

Page 27: ...nly syrup dispensed A Water inlet supply line shutoff valve closed B Carbonator not operating C Primary CO2 regulator not properly adjusted A Open water inlet supply line shutoff valve B Restore carbo...

Page 28: ...water as instructed NOTE Ice Bank Control will not turn compres sor on unless probes are covered with water B Place control board power switch in ON position or connect unit to power source will be a...

Page 29: ...ondenser coil as instructed C Service or replace sys tem 4 Agitator motor not operat ing A No power source blown fuse or tripped circuit breaker B Agitator motor propeller obstructed C Low voltage D L...

Page 30: ...Olympus Post Mix Service Manual Publication Number 750300229 26 2002 IMI Cornelius Inc REFERENCE MATERIAL WIRING DIAGRAM...

Page 31: ...Olympus Post Mix Service Manual 2002 IMI Cornelius Inc 27 Publication Number 750300229 WATER CIRCUITS Olympus 4 Valve Water Circuit Olympus 5 Valve Water Circuit...

Page 32: ...Olympus Post Mix Service Manual Publication Number 750300229 28 2002 IMI Cornelius Inc WATER CIRCUITS Olympus 6 Valve Water Circuit...

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Page 34: ...Olympus Post Mix Service Manual Publication Number 750300229 30 2002 IMI Cornelius Inc...

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Page 36: ...IMI Cornelius Inc One Cornelius Place Anoka MN 55303 1592 U S A...

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