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Non-Carbonated Impulse Installation & Operations Manual

Publication Number: 859000159INS

- 12 -

© 2003, IMI Cornelius Inc.

TROUBLESHOOTING

Trouble

Probable Cause

Remedy

Troubleshooting Dispensing System

WATER-TO-CONCENTRATE 
“RATIO”TOO LOW OR TOO 
HIGH.

•  Dispensing valve concentrate 

flow regulator not properly 
adjusted.

• Adjust Water-to-Concentrate 

“Ratio” as instructed.

• CO

gas pressure to concen-

trate pumps insufficient to oper-
ate pumps.

•  Adjust concentrate pumps CO

regulator as instructed.

ADJUSTMENT OF DISPENSING 
VALVE CONCENTRATE FLOW 
REGULATOR DOES NOT 
INCREASE TO DESIRED 
WATER-TO-CONCENTRATE 
“RATIO”.

•  No concentrate supply.

•  Replenish concentrate supply 

as instructed.

• Concentrate supply container 

not securely connected into 
concentrate system.

•  Securely connect concentrate 

supply container into concen-
trate system.

•  Concentrate pumps CO

regu-

lator out of adjustment.

•  Adjust concentrate pumps CO

regulator as instructed.

•  Dispensing valve syrup flow 

regulator, syrup tank quick dis-
connect, or syrup line 
restricted.

•  Sanitize syrup system as 

instructed.

•  Improper Baume of concen-

trate.

• Replace concentrate supply.

•  Dirty or inoperative concen-

trate flow regulator.

•  Disassemble and clean dis-

pensing valve concentrate flow 
regulator.

•  Tapered plastic washer inside 

tube swivel nut connection dis-
torted from being over tight-
ened restricting concentrate 
flow.

•  Replace plastic washer. Make 

sure it seats properly.

ADJUSTMENT OF DISPENSING 
VALVE CONCENTRATE REGU-
LATOR DOES NOT DECREASE 
TO DESIRED WATER-TO-CON-
CENTRATE “RATIO”.

•  Dirty or inoperative concen-

trate flow regulator.

•  Disassemble and clean dis-

pensing valve concentrate flow 
regulator.

NO PRODUCT DISPENSED.

•  Dispensing valves keyed lock-

out switch in “OFF” position.

•  Place keyed lock-out switch in 

“ON” position.

•  No electrical power to Unit.

•  Plug in Unit power cord or 

check for blown fuse or tripped 
circuit breaker.

• Disconnected dispensing valve 

power cord.

•  Connect dispensing valves 

power cord.

•  Disconnected or broken wiring 

to dispensing valves.

•  Connect or replace wiring.

•  Inoperative transformer or dis-

pensing valve solenoids.

• Replace inoperative part.

ONLY CONCENTRATE DIS-
PENSED.

•  Water inlet supply line shutoff 

valve closed.

•  Open water inlet supply line 

shutoff valve.

Summary of Contents for Impulse Non-Carbonated Post-Mi

Page 1: ...IMPULSE Non Carbonated Post Mix Beverage Dispenser Installation Operation Manual Release Date December 16 2003 Publication Number 859000159INS Revision Date NA Revision A www cornelius com...

Page 2: ...quipment Appropriate safety precautions should be followed and all local safety and construction requirements should be met To inquire about current revisions of this and other documentation or for as...

Page 3: ...mmary 2 Electrical Requirements 2 Installation Procedure 2 Counter top Installation 2 Connect Concentrate and Water Lines 4 Adjust Water To Concentrate Ratio 4 Adjusting Flow Rates 5 OPERATIONS 6 Oper...

Page 4: ...Impulse Installation and Operation Manual Publication Number 859000159INS ii 2003 IMI Cornelius Inc...

Page 5: ...ion must be observed in the pre vention of CO2 gas leaks in the entire CO2 and soft drink system If a CO2 gas leak is suspected particularly in a small area immediately ventilate the contaminated area...

Page 6: ...nt or rear counter must be level and able to support 400 lbs Environment indoor installation only Temperature 40 to 110 F ambient temperature Clearance 18 inches above 6 inches on sides and rear CO2 7...

Page 7: ...th with clean water until it comes out the overflow tube Make sure the overflow tube is not blocked or plugged Use low mineral tap water not distilled or deionized water NOTE Water bath must be filled...

Page 8: ...equired If water supply pressure to the unit is more than 50 psi a water pressure regulator must be installed in the supply line NOTE A water shutoff valve and water filter in the water supply line ar...

Page 9: ...he flow rate of the water is 5 times that of the concentrate If the desired finished drink flow rate is 3 0 ounces per second then the water flow rate is 2 5 oz sec and the concentrate flow rate is 0...

Page 10: ...ense beverage press a cup or glass against the lever or push the button on the valve cover Replenishing Concentrate Supply Bag In Box System 1 Disconnect the concentrate tube from the empty bag in box...

Page 11: ...dish washer detergent by using 70o F 21o C to 100o F 38o C potable water and 0 5 oz 15 ml of liquid dishwasher detergent to one gallon of potable water Stir detergent solution to thoroughly mix the s...

Page 12: ...ntrate system 6 Allow sanitizing solution to remain in the concentrate systems for not less than 10 or no more than 15 minutes STEP 4 Water Flush Concentrate Systems WARNING Flush sanitizing solution...

Page 13: ...Non Carbonated Impulse Installation Operations Manual 2003 IMI Cornelius Inc 9 Publication Number 859000159INS REFERENCE MATERIAL WIRING DIAGRAM...

Page 14: ...DIAGRAMS Internal Carbonator External Carbonator COOLING COILS DISPENSER CARBONA TED W A TER MANIFOLD PLAIN W A TER LINELEGEND CO2 PLAINW A TER SYRUP 1 2 3 4 5 6 SYRUPSUPPL Y SYRUPT ANKSOR BAG IN BO...

Page 15: ...Non Carbonated Impulse Installation Operations Manual 2003 IMI Cornelius Inc 11 Publication Number 859000159INS...

Page 16: ...icted Sanitize syrup system as instructed Improper Baume of concen trate Replace concentrate supply Dirty or inoperative concen trate flow regulator Disassemble and clean dis pensing valve concentrate...

Page 17: ...WILL NOT STOP AFTER SUFFICIENT ICE BANK IS FORMED Inoperative thermistor Replace thermistor Damaged ice bank control wire Repair ice bank control Inoperative control board Replace control board COMPR...

Page 18: ...breaker note Fuse or circuit breaker are not part of unit Agitator motor propeller obstructed Remove obstruction Low voltage at compressor ter minals Voltage must be at least 103 volts at the compres...

Page 19: ...blank...

Page 20: ...IMI Cornelius Inc One Cornelius Place Anoka MN 55303 1592 U S A...

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