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PULSE

EQ RC50 Integrated Dispenser

IDH 2814024

Operating Manual

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Summary of Contents for PULSE EQ RC50

Page 1: ...1 PULSE EQ RC50 Integrated Dispenser IDH 2814024 Operating Manual ...

Page 2: ...ating elements and connections 7 3 Technical Data 8 4 Installation 9 4 1 Environmental and Operating Conditions 9 4 2 Connecting the Unit 10 4 3 Filling and Refilling the Product Reservoir 11 5 Operation 12 5 1 Turn on the Unit 12 5 2 Main Page 12 5 3 Parameter Setting Page 12 5 4 Communication Setting Page 15 5 5 Equipment Info Page 20 5 6 Set up Configurations 21 5 7 Adjusting the Level Sensor 2...

Page 3: ... the unit or other property is not damaged Notice A notice gives recommendations for better handling of the unit during operation or adjustment as well as for service activities 1 2 For Your Safety For safe and successful operation of the unit read these instructions completely If the instructions are not observed the manufacturer can assume no responsibility Do not expose the connecting cable to ...

Page 4: ...de by the consignee to the carrier and should be reported to the manufacturer 1 4 Packing List EQ RC50 Integrated Dispenser I 4 0 x 1 Equipment Manual x 1 Universal Power AC Adapter with Cord x 1 Reservoir Tank Fitting inch NPT x Inch Tubing x 1 Bottle Holder x 1 NPT to 6 mm inlet supply line connector x 1 Anti Bubbler Fitting and Tubing Kit x 1 Footswitch x 1 Bottle spacer disc x 1 1 5 Features T...

Page 5: ...signal It is capable of operating in a timed or continue mode for dot or bead dispensing applications The reservoir can accommodate 50ml 250ml 500gram 1 liter and 2 kg adhesive packages which deliver adhesive to dispensing valves The reservoir is equipped with low level sensor which can notify the operator that the adhesive package needs to be replace The system also includes an integrated industr...

Page 6: ...n the liquid in the bottle and force it through the product feed line to the dispensing valve The amount of product dispensed is controlled by four main factors Amount of pressure in the reservoir Length of time the dispensing valve remains open Valve stroke Dispensing needle size Time Mode 1 Press the footswitch manual button to activate the system 2 The dispensing timer will be activated and sta...

Page 7: ...7 2 2 Display operating elements and connections 1 Power Switch ON OFF 2 Air Pressure ON OFF Switch 3 UI Screen 4 Valve Pressure Relief 7 6 5 4 3 2 1 9 8 19 15 14 13 16 17 18 20 21 10 11 12 ...

Page 8: ... 18 Channel A ON Output 19 Channel A OFF Output 20 Socket XS1 Channel B 21 Socket XS1 Channel A 3 Technical Data Dimensions L x H x W 214x363x366 mm Total weight Kg lbs 12 26 Power Supply 110 240 VAC 50 60Hz Internal control voltages 24VDC Power consumption Approx 30 Watts Pneumatic Supply Clean dry air not to exceed 125psi 8 5bar and filtered with a maximum of 50 micron Operating Temperature 10 C...

Page 9: ...QUIPMENT return it to your supplier immediately 4 1 Environmental and Operating Conditions Keep the pneumatic hose to the dispense valve as short as possible for optimum dispense control Keep product feedline as short as possible The shorter the feedline the smaller the specific resistance and lower the dispensing pressure can be Avoid kinking of the feedline ...

Page 10: ...o pneumatic connection 15 Plug the AC power cord into Power inlet 12 which located in rear side of the EQ RC50 Integrated Dispenser I 4 0 For manual operation plug the footswitch into the 9 pin D sub connector marked XS1 located on the rear panel of the EQ RC50 Integrated Dispenser I 4 0 For automated control connect external PLC output relay to pins one and nine of XS1 Insert feedline through the...

Page 11: ...e ineffective Warning Before loosening the reservoir locking knobs 7 the EQ RC50 Integrated Dispenser I4 0 must be depressurized pressure free When dispensing cyanoacrylate and an empty signal is shown refill the product reservoir immediately since air in the product line results in curing of the product Before loosening the reservoir knobs 7 the reservoir must be depressurized The reservoir is de...

Page 12: ... in the bottle holder is pressed again the level sensor Insert the product feedline into the bottle and put on the lid 8 Uniformly tighten the reservoir knobs 7 by hand Set the depressurizing valve 2 to ON position pressurize 5 Operation 5 1 Turn on the Unit Observe the operating manual of the EQ RC50 Integrated Dispenser I 4 0 used Turn the power switch 1 to ON 5 2 Main Page 1 2 3 4 5 6 7 8 9 10 ...

Page 13: ... reservoir housing 13 CH2 Mode Selection Continue Auto Timer operating mode selection 14 CH2 Working Status Four state indicators Ready means system is awaiting a start signal Stop means the system disables the output of each channel Dispensing means channel 1 is activated to dispense adhesive in preselected Timer Continue mode Alarm means the system has an error for example product bottle empty r...

Page 14: ...e disables the output for each channel only enable purge for each channel 20 System Date Time Actual time for use with data collection and analysis Time and date are shown in this area Press and hold on the date shown on the screen for minimum 3s operator can edit time and data Enter date and time using keypad shown on the screen Type in digits only which replace from left to right the question ma...

Page 15: ...plication of beads Operator can engage the footswitch s to start dispensing and hold until the dispensing cycle is complete When the footswitch is released the dispensing will end immediately 2 Auto Timer Set the dispensing time for Channel A and Channel B in Time mode 3 Reservoir Pressure setting 4 Low Level Counter setting Set the number of cycles that are permitted after low level is detected O...

Page 16: ...ver client It is a common and necessary professional tool in network application development and testing 1 Ethernet communication function testing Setup the laptop as a server specify static IP address for server connect laptop to router build a LAN Connect reservoir to LAN via ethernet Using crossline connect directly to the laptop if there is no router specify IP address subnet mask gateway for ...

Page 17: ...or server connect laptop to router build a LAN Connect Reservoir to LAN via WiFi Open Netassist on laptop specify WiFi name for EQ RC50 Integrated dispenser enable connection on software Send command on software page check the status or response on EQ RC50 Integrated Dispenser I 4 0 User Interface ...

Page 18: ..._HUM S_TEM_HUM TEM 24 Hum 33 Temperature 24 Humidity 33 S_LOW_LEVEL_STATUS S_LOW_LEVEL_STATUS S_LOW_LEVEL_STATUS LOWER Same as shows on reservoir page See section 5 3 S_PRESSURE S_PRESSURE PRESSURE 1 50 Same as shows on reservoir page see section 5 3 1 5 bar Parameter Edit Command W_MODE W_MODE ON MODE TRUE Mode is RUN W_MODE OFF MODE FALSE Mode is STOP W_CH1_MODE W_CH1_MODE TIMER CH1 TIMER CH1 s ...

Page 19: ...TUS ON PRESSURE_STATUS TRUE PRESSURE STATUS Opened Status Parameter Reading Command R_MODE R_MODE MODE TRUE Mode is RUN R_CH1_MODE R_CH1_MODE CH1 TIMER CH1 s mode is TIMER shows on page see section 5 3 R_CH2_MODE R_CH2_MODE CH2 TIMER CH2 s mode is TIMER shows on page see section 5 3 R_CH1_TIMER R_CH1_TIMER CH1_TIMER 4 00 CH1 s timer is 4s R_CH2_TIMER R_CH2_TIMER CH2_TIMER 2 50 CH2 s timer is 2 5s ...

Page 20: ...NG TRUE CH2 DISPENSING Opened R_PRESSURE_STATUS R_PRESSURE_STATUS PRESSURE_STATUS TRUE PRESSURE STATUS Opened Full details and guide for use of full I 4 0 capability are available in the supplementary set up instruction document 5 5 Equipment Information Page 1 Product Description EQ RC50 Integrated Dispenser I 4 0 2 MCU software version 3 HMI software version 4 Product IDH number ...

Page 21: ...nter that are permitted after low level is detected The system will not dispense once low level is detected when the low level counter function is disabled Click button to pressurise the reservoir and select run working mode The system is ready for dispensing in Time mode 5 6 2 Auto Timer Mode Two dispense valves Connect electrical and pneumatic supplies and dispense valve as described in section ...

Page 22: ...permitted after low level is detected The system will not dispense once low level is detected when the low level counter function is disabled Click button to pressurise the reservoir and select run working mode The system is ready for dispensing in Continue mode 5 6 4 Continue Mode Two dispense valves Connect electrical and pneumatic supplies and dispense valve as described in section 4 2 Place ad...

Page 23: ...t air getting into the product feedline Insert the product bottle into the reservoir For small bottles use bottle holder For 250ml product bottle pay attention to ensure the bottle is aligned with the level sensor Check that the product bottle inserted into the bottle holder is pressed against the level sensor Only then the correct adjustment of the level sensor is possible Procedure to Adjust the...

Page 24: ...the upper left corner of the pressure calibration page to enter the password setting page as shown below The first level password is to protect entry to the Setting page and Comm Setting page Factory password 888888 The second level is to protect entry to the pressure calibration page and password change page Factory password 654321 ...

Page 25: ...ring process therefore only required to be calibrated if the set pressure differs from the measured pressure in the main screen the internal PCB is changed or the firmware is updated Instructions are shown below Connect air pressure supply to pneumatic connection 15 and switch ON Note that the reservoir will be pressurized and vented during the procedure Remove the two screws then gently draw out ...

Page 26: ... bar setting is the critical one there is a range of about 0 370 of the number where the reading is close to 0 the prop reading always shows a small increase it is acceptable that there is some uncertainty of the display reading of about 0 02bar 0 0002Mpa considering the accuracy of pressure regulator The correct adjustment is achieved by increasing the number field 3 until the prop regulator star...

Page 27: ...epeat the calibration procedure to do calibration again 6 Application Hints As with all adhesives performance depends on conditions of use Suggestions or recommendations contained herein are for guidance only since actual conditions of use are outside the supplier s control 6 1 Shutdown for Longer Periods of Non use recommended idle time Disconnect the pneumatic supply from the controller Clean th...

Page 28: ...tic supply to the controller Check the installation according to Chapter 4 Return to operation according to Section 5 1 5 7 7 Troubleshooting Before proceeding with any repair or maintenance operation disconnect the EQ RC50 Integrated Dispenser I 4 0 from the main electricity supply ...

Page 29: ...l Service No start signal XS1 cable connection is not secure Switch the power switch to the position O OFF Tighten the screws of the plug Switch the power switch to the position I ON Footswitch defective Replace the Footswitch No communication Check the networking or call Henkel Service No product too little or too much product Dispensing pressure not set correctly Adjust dispensing pressure setti...

Page 30: ...se not correctly connected Connect product hose correctly Dispensing valve not correctly connected or defective Check the dispensing valve see instruction manual for dispensing valve Product reservoir pressure is too high Lower pressure and increase dispensing time Pressurized air escapes between reservoir housing and reservoir lid Reservoir Knob is not tightened Tighten the reservoir knob O ring ...

Page 31: ...e the product bottle and insert a container with approx 0 5 liter of cleaning agent Put on the reservoir lid 8 and uniformly tighten the reservoir locking knobs 7 Operate the dispenser continuously until dry air streams out of the dispensing valve see operating instructions for the dispensing valve Remove the empty cleaning agent container 8 3 Maintenance Check the reservoir knobs and the product ...

Page 32: ...Footswitch 88653 5 inch O D Black PE Teflon Lined feedline Tubing 10mtr 33ft length 142646 6 Reservoir Lid O ring 478505 7 Pressure Safety Relief Valve 360462 8 Anti Bubbler Kit 2 Adapters 2 Sleeves 478569 9 Silicone Grease 6 Gram Tube 88722 Accessories 1 Loctite Air Filter Regulator Gauge Mechanical version US 478603 Loctite Air Filter Regulator Gauge Mechanical version EU Asia 88649 ...

Page 33: ...33 10 Diagrams XS1 Start Warning Never connect external voltage on pin1 or pin9 Permanent board damage will result ...

Page 34: ...34 XS9 PLC Interface ...

Page 35: ...35 ...

Page 36: ... perishable items such as fuses filters lights etc No such claim shall be allowed in respect of products which have been neglected or improperly stored transported handled installed connected operated used or maintained In the event of unauthorized modification of the Products including where products parts or attachments for use in connection with the Products are available from Henkel the use of...

Page 37: ...LEST EXTENT POSSIBLE UNDER APPLICABLE LAWS HENKEL EXPRESSLY DISCLAIMS ANY LIABILITY WHATSOEVER FOR ANY DAMAGES INCURRED DIRECTLY OR INDIRECTLY IN CONNECTION WITH THE SALE OR USE OF OR OTHERWISE IN CONNECTION WITH THE PRODUCTS INCLUDING WITHOUT LIMITATION LOSS OF PROFITS AND SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES WHETHER CAUSED BY NEGLIGENCE FROM HENKEL OR OTHERWISE 12 Declaration of Conformity ...

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Page 41: ... Haw Par Technocentre SINGAPORE 149598 Henkel China Company Ltd No 928 Zhang Heng Road Zhangjiang Hi Tech Park Pudong Shanghai China 201203 Henkel Loctite Korea 8F Mapo Tower 418 Mapo dong Mapo gu Seoul 121 734 KOREA Henkel Japan Ltd 27 7 Shin Isogo cho Isogo ku Yokohama 235 0017 JAPAN Henkel AG Co KGaA Henkelstraße 67 40191 Düsseldorf Deutchland www equipment loctite com and designate trademarks ...

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