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IDC 2XX with Cold Carbonation Installation Manual

Publication Number: 621057403INS

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© 2005-2019, Cornelius Inc.

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Summary of Contents for IDC 2 Series

Page 1: ...COLD CARBONATION Installation Manual Release Date August 20 2009 Publication Number 621057403INS Revision Date March 11 2019 Revision K Visit the Cornelius web site at www cornelius com for all your Literature needs ...

Page 2: ...g occurrences including but not limited to 1 other than normal and proper use and normal service conditions with respect to the Product 2 improper voltage 3 inadequate wiring 4 abuse 5 accident 6 alteration 7 misuse 8 neglect 9 unauthorized repair or the failure to utilize suitably qualified and trained per sons to perform service and or repair of the Product 10 improper cleaning 11 failure to fol...

Page 3: ...Water Inlet Supply Line ON 5 Unit Operation 5 Gate Restrictor Plate and Adjustment 6 IDC 2XX Mounting Template 7 Drip Tray Drain Assembly 8 Flow Diagram Eight Valve Unit With Twelve Line Cold plate 9 Flow Diagram Eight Valve Unit With Eight Line Cold Plate 10 Flow Diagram Eight Valve Unit With Two Prism Valves 11 Flow Diagram Ten Valve Unit With Twelve Line Cold Plate 12 Flow Diagram Ten Valve Uni...

Page 4: ...ult in minor or moderate injury or equipment damage SAFETY TIPS Carefullyreadandfollow allsafety messagesinthis manualandsafety signsontheunit Keepsafety signsingoodcondition and replacemissing or damaged items Learnhow tooperatetheunitandhowtouse thecontrolsproperly Do notletanyone operatethe unitwithoutpropertraining Thisapplianceisnotintendedforuseby very young children or infirmpersons without...

Page 5: ...t will cause residual sanitizing solution or water remaining inside the unit to freeze resulting in damage to internal components CO2 CARBON DIOXIDE WARNING DANGER CO2 displaces oxygen Strict attention MUST be observed in the prevention of CO2 gas leaks in the entire CO2 and soft drink system If a CO2 gas leak is suspected particularly in a small area IMMEDIATELY ventilate the contaminated area be...

Page 6: ...cooling required SPECIFICATION Model Descriptions IDC 215 B Beverage C Coldplate H Internal Carb Z No Drip Tray IDC 255 B Beverage C Coldplate H Internal Carb Z No Drip Tray Ice Storage 215 Pounds 255 Pounds Maximum Number of Faucets Available 10 10 Built in Cold Plate Yes Yes Electrical 120 1 60 9 3 Amps of Total Unit Draw 220 1 50 4 7 Amps of Total Unit Draw Dimensions Width 30 inch Deep 30 11 1...

Page 7: ...required clearance opening in the counter for these utility lines 4 DRIP TRAY DRAIN ASSEMBLY see Figure 3 Route the drain tube to an open drain with the end of the tube above the flood level of the drain Use the tubing fittings clamps and insulation provided with the Dispenser to assemble the drain The completed drain line must pitch continuously downward and contain no traps or improper drainage ...

Page 8: ... the post mix dispensing valves to exhaust trapped air inside the carbonator tank CAUTION Never operate the carbonator pump with the water inlet supply line shutoff valve closed Dry running the water pump will burn out the pump A pump damaged in this manner is not covered by warranty 4 Open the water inlet supply line shutoff valve UNIT OPERATION WARNING The unit must be electrically grounded to a...

Page 9: ...sen the 4 nuts that hold the ice chute assembly to the bin The restrictor plate can now be moved up or down When the restrictor plate is fully up the ice gate opening is 2 1 2 in height and the maximum rate of ice dispense is available approximately 3 oz sec Retighten the 4 nuts to set the desired restrictor plate opening DO NOT EXCEED 50 IN LB of torque ADJUSTMENT INSTALL PLATE ON STUDS AS SHOWN ...

Page 10: ...NG CAN BE LOCATED ANYWHERE WITHIN S HADED AREA 7 16 DIA 23 1 16 Z S tyle IDC 2XX with Cold Carbonation Installation Manual 2005 2019 Cornelius Inc 7 Publication Number 621057403INS IDC 2XX MOUNTING TEMPLATE Figure 2 IDC 2XX Mounting Template NOTE Recommended counter opening size 9 X 12 for utilities and beverage tubing Opening can be located anywhere within shaded area ...

Page 11: ...DRAIN LINE 1 I D PLASTIC TUBING 6 WITH INSULATION HOSE CLAMP IDC 2XX with Cold Carbonation Installation Manual Publication Number 621057403INS 8 2005 2019 Cornelius Inc DRIP TRAY DRAIN ASSEMBLY Figure 3 ...

Page 12: ...IDC 2XX with Cold Carbonation Installation Manual 2005 2019 Cornelius Inc 9 Publication Number 621057403INS FLOW DIAGRAM EIGHT VALVE UNIT WITH TWELVE LINE COLD PLATE Figure 4 ...

Page 13: ...NS 10 2005 2019 Cornelius Inc FLOW DIAGRAM EIGHT VALVE UNIT WITH EIGHT LINE COLD PLATE S8 S7 S6 S5 S4 S3 S2 S1 PRESSURE REGULATOR OR BOOSTER PUMP MAY BE REQUIRED WATER FILTER CITY WATER PRIMARY REGULATOR SECONDARY REGULATOR CO2 CYLINDE SYRUP BIB S 60 PSIG PUMP MOTOR ASY Figure 4A ...

Page 14: ...IDC 2XX with Cold Carbonation Installation Manual 2005 2019 Cornelius Inc 11 Publication Number 621057403INS FLOW DIAGRAM EIGHT VALVE UNIT WITH TWO PRISM VALVES Figure 5 ...

Page 15: ...IDC 2XX with Cold Carbonation Installation Manual Publication Number 621057403INS 12 2005 2019 Cornelius Inc FLOW DIAGRAM TEN VALVE UNIT WITH TWELVE LINE COLD PLATE Figure 6 ...

Page 16: ...on Number 621057403INS FLOW DIAGRAM TEN VALVE UNIT TEN LINE COLD PLATE S1 S2 S3 S4 S7 S8 S9 S10 PUMP MOTOR ASY SYRUP BIB s 60 PSIG CO2 CYLINDER SECONDARY REGULATOR 60 PSIG PRIMARY REGULATOR 110 PSIG S5 S6 CITY WATER PRESSURE REGULATOR OR BOOSTER PUMP MAY BE REQUIRED WATER FILTER Figure 7 ...

Page 17: ...IDC 2XX with Cold Carbonation Installation Manual Publication Number 621057403INS 14 2005 2019 Cornelius Inc FLOW DIAGRAM TEN VALVE UNIT TWO PRISM VALVE Figure 8 ...

Page 18: ...IDC 2XX with Cold Carbonation Installation Manual 2005 2019 Cornelius Inc 15 Publication Number 621057403INS WIRING DIAGRAM 120V UNIT Figure 9 ...

Page 19: ...IDC 2XX with Cold Carbonation Installation Manual Publication Number 621057403INS 16 2005 2019 Cornelius Inc WIRING DIAGRAM 230V UNIT Figure 10 ...

Page 20: ...IDC 2XX with Cold Carbonation Installation Manual 2005 2019 Cornelius Inc 17 Publication Number 621057403INS WIRING SCHEMATIC Figure 11 ...

Page 21: ...embly Reed switch is not being activated Check the upper ice chute assembly for proper assembly and operation Inoperable reed switch Replace reed switch Electrical board driver circuit is defective Replace main control board Gear motor has open circuit Replace gear motor Reed switch is not activated Improper assem bly of upper ice chute to lower chute Check to make sure tongue of upper chute engag...

Page 22: ... runs continuously then shuts off on the 5 minute timeout 1 low water pressure switch deactivates car bonator pump 2 after 5 minutes reset and retry carbonator pump If water supply is restored the 5 minute timeout will not occur Repeat reset a second time but on a third time then lockout carbonator pump which will generate a service call Carbonated drinks are flat low on carbonation CO2 is out Rep...

Page 23: ...it and start the carbonator pump Water service was interrupted for more than 5 minutes Unplugging the unit and plugging it in will reset the unit and start the carbonator pump Carbonator pump is short cycling with every drink drawn Lower liquid level probe reads dry while upper probe reads wet Check color of leads going to probes Black should go to bottom probe and white to top probe Reverse if in...

Page 24: ...obe reads wet and LOW probe reads dry This is an error condition Check electrical connections at the carbonator tank and at connector J4 on the main control board Black wire should be connected to the LOW probe and also to Pin 4 of Connector J4 Reverse the connections if incorrect Replace harness if necessary 5 ON continuously but flickers every 3 seconds Poor signal connection to the carbonator t...

Page 25: ...IDC 2XX with Cold Carbonation Installation Manual Publication Number 621057403INS 22 2005 2019 Cornelius Inc ...

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Page 27: ...Cornelius Inc www cornelius com ...

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