Cornelius Energize 2 Operating Instruction Download Page 27

C

 

 

Energize proizvodna serija 

 
 

 

27

7.3

 

Functional description of carbonator level probe 

 

In the case the carbonator bowl is so emptied that the empty probe is out of water the electric dispensing valves in the 
tower is switched off or, at the Energize FF, the second carbonator pump is switched on. That prevents CO

2

 in the soda 

water circuit and trouble during dispensing soft drinks. 
 
The dispensing valves are switched back on again, or the second carbonator pump is switched off when the carbonator 
bowl is filled up to the maximum level. 

Attention!

 The switching off of the dispensing valves works only by using the factory fitted transformer for power 

supply to the dispensing valve. 
 

7.4 

End of Operation (End of dispense–time) 

 
It is imperative that the CO

2

-cylinder and water line be turned off each time operation is ended! 

 

7.5 Daily 

Inspection 

 

 

Check whether carbon dioxide and water lines are open. 

 

Check the beverage/syrup lines for leaks. Only a visual inspection is possible. If liquid escapes, call a service 
technician. 

 

Check the CO

2

-lines for leaks by closing valve on the CO

2

-cylinder. The inlet pressure indicated on the 

pressure regulator should not drop. If it does, call a service technician immediately. 

 

Do not forget to re-open the CO

2

-cylinder valve afterwards. 

 

7.6 

Putting out of Service (Vacation, end of season) 

 
Perform the following steps in case of longer standstill periods: 

 

Close the CO

2

-cylinder, the CO

2

-stopcocks on pressure regulators and the water feed line. 

 

Pull the mains plug out of socket outlet with earthed contact.  

 

Detach the couplings from beverage containers. 

 

Have the system emptied and cleaned. 

 

Only trained specialists are carry out this procedure. 

 
 

8. Cleaning 

instructions 

 

8.1 Daily 

Inspection 

 

Comply with the national regulations for cleaning dispense equipment which are valid at the particular installation site. 
Clean connection parts and tap fittings in advance whenever making connections or changing the type of beverage. 
Clean parts coming into contact with air and beverage, the nozzle of the tap for example, on a daily basis. 
The risk of serious etching exists when handling liquid cleaners. Always wear safety glasses and appropriate clothing 
during cleaning jobs. Follow the instructions of the cleaner manufacturer. 
The condenser fins must be cleaned at regular intervals which vary according to the amount of dirt on the fins 
(approximately every three months). This is best done with a brush and a vacuum cleaner. 
The level of the water bath must be checked regularly and the contents must be exchanged at least once annually. Algae 
formation can be reduced by adding disinfectant. 
The device is to be cleaned by trained on the basis of the following recommendations: 
 
To be cleaned by specialists only 

CO

2

-Lines 

Beverage lines 

Syrup lines 

Soda lines 

Before operation 

 

Before each change 

 

 

Before and after a pause of 1 week 

 

 

Every 2 weeks  

 

 

 

Every 3 month 

 

 

Every 12 month 

 

 

 

 

Summary of Contents for Energize 2

Page 1: ...Uputa za uporabu_Energize range hr de en Stanje 16 06 2011 C Energize model 2 do 5 Jezik Strana Hrvatski Uputa za uporabu 2 20 English Operating Instructions 21 39 141888249 10 10 Verzija H ...

Page 2: ...m Za daljnja ili druga potraživanja molimo Vas pogledajte naše uvjete dostave i plaćanja Prije uporabe uređaja Pročitajte pažljivo ovu uputu Upoznajte se sa svim komandama Punjenje dopunjavanje uređaja mora uslijediti samo od ovlaštene servisne službe u okviru pregleda u propisanom roku od tri mjeseca a isto se ne smije vršiti od strane korisnika Pitajte servisno poduzeće koje instalira uređaj da ...

Page 3: ...đaja 7 7 3 Funkcijski opis razine karbonatora 8 7 4 Kraj operacije kraj vremena posluživanja 8 7 5 Dnevna inspekcija 8 7 6 Stavljanje izvan pogona npr vrijeme dopusta sezonski rad 8 7 7 Uklanjanje otpada i zaštita okoliša 8 8 Upute za osnovno čišćenje i dezinfekciju 8 8 1 Uputa za osnovno čišćenje 8 8 2 Uputa za čišćenje i dezinfekciju prije puštanja u pogon 9 9 Tehnički podaci 12 10 Slikovni prik...

Page 4: ...zahvataju uređaj Dužni ste provjeriti uređaj najmanje jednom dnevno u pogledu očitih oštećenja i nedostataka Promjene koje eventualno utječu na sigurnost i funkcije treba odmah prijaviti najbližem servisnom centru Obratite pažnju da se mogu koristiti samo CORNELIUS originalni rezervni dijelovi i pribor koji smo testirali i odobrili Zamjenu električnih originalnih dijelova mora izvoditi ovlaštena o...

Page 5: ...i smanjili troškovi razlikuje Energize SC hladnjak između isporuke pića i faze mirovanja U vrijeme sa manjim točenjem pića na primjer preko noći radi Energize na način stand by Sve mehaničke funkcije svode se na minimum t j potreban kapacitet hlađenja je minimalan i garantira samo održavanje zahtijevane minimalno potrebne temperature cirkulaciju i kontrolu temperature pitona i vodene kupke Energiz...

Page 6: ... se spremnici sa sirovinom putem cijevi ID 8 0 mm prije miješanja ili ID 8 0 mm ili 10 mm poslije miješanja izravno s priključcima na tower vidi 13 1 6 4 Priključak mineralne vode i negazirane vode Priključak mineralne vode slijedi na prednjem i povratnom toku cirkulacije mineralne vode na Energize u Unutarnji promjer cijevi treba biti 13 mm Priključak pitke vode slijedi na izlazu pitke vode na En...

Page 7: ...erite nepropusnost cijevi za pića i sirovine To je moguće samo optički Ako tekućina curi pozovite servisera 7 2 Uključivanje uređaja Spremnik za vodu mora biti popunjen vodom iz vodovoda do prelijevanja Kapacitet se može naći u tehničkim podacima Umetnite utikač hladnjaka u uzemljenu utičnicu s zaštitnim kontaktom Uređaji za upravljanje banke leda startuju automatski nakon 3 minute kašnjenja kada ...

Page 8: ...užih perioda mirovanja treba izvesti sljedeće radove Priključite CO2 bocu CO2 zapornu slavinu na reduktor tlaka i vodovod Izvucite mrežni utikač iz utičnice s zaštitnim kontaktom Odvojite spojke od spremnika za pića Predajte uređaj kao i piton za pražnjenje i čišćenje To smije vršiti samo stručno osposobljeno osoblje 7 7 Uklanjanje otpada i zaštita okoliša Dugi niz godina rade dizajneri u IMI Corn...

Page 9: ...i X 8 2 Uputa za čišćenje i dezinfekciju prije puštanja u pogon Da bi se osigurala higijenska kvaliteta sustava moraju se proizvodne cijevi i vodovodi čistiti i dezinficirati prije puštanja u pogon te u redovitim intervalima vidi DIN 6650 6 Ova uputa se odnosi na postrojenja poslije miješanja Za točionice prije miješanja molimo izvedite samo dijelove na stranama o sirovinama Pozor Sredstva za čišć...

Page 10: ...uložak za ispiranje sredstva za čišćenje jer time se ne jamči da je stalna i jedinstvena koncentracija sredstva za čišćenje uvedena u postrojenje Osim toga postoji rizik od oštećenja komponenti postrojenja od koncentrata Napomena Cijevi za negaziranu vodu Kod postojećeg upravljača negazirane vode treba osigurati da je cijev negazirane vode također ispunjena sredstvom za čišćenje Kod cijevi negazir...

Page 11: ...Priključiti razvodnik vode i iznijeti dovoljno vode prijeko strane sirupa na svakoj slavini za točenje Pritisnite ovdje samo stranu sirupa na slavini za točenje Ako postoji sanitarni vodeni filtar preporuča se vodu izvoditi za ispiranje kroz ovaj filtar POZOR Mora se osigurati da sredstvo za čišćenje nije ostalo u postrojenju opasnost od ozljeda kiselinom Treba dokazati i dokumentirati neprisustvo...

Page 12: ...700W 9A 1850W 9A 2000W 10A Učinak kompresora u vatima PS 400 1 3 800 2 3 885 3 4 1437 1 1437 1 Rashladno sredstvo R134 a u kg 0 240 0 420 0 490 0 800 0 800 Učinak crpke karbonatora u litrima satu 280 280 2 X 280 2 X 280 2 X 280 Učinak optočne crpke u litrima satu 120 320 320 320 2 X 320 Rashladni učinak učinak banke leda u vatima u kcal h Emisija topline u vatima Emisija količine zraka u m h 400 4...

Page 13: ...raka Pravac zraka Pravac zraka Prikaz vodostaja Pražnjenje bazena Prikaz kontrolera Priključna ploča Priključna ploča Prikaz vodostaja Prikaz kontrolera Pražnjenje bazena kroz cijev Pravac zraka Pravac zraka Pravac zraka Pravac zraka Pravac zraka Priključna ploča Prikaz kontrolera Pražnjenje bazena na dnu ...

Page 14: ...dne zavojnice za sirup Energize 5 ima opcionalno rashladne zavojnice za sirup Soda pretok Soda povratni tok Voda ulaz CO2 ulaz Negazirana voda isključena Cijevi za sirup ulaz Cijevi za sirup izlaz Kabel provodnik Cijevi za sirup izlaz Cijevi za sirup ulaz CO2 ulaz 1 2 Voda ulaz 1 2 Kabel provodnik Soda povratni tok 1 Soda povratni tok 2 Soda pretok 1 Soda pretok 2 ...

Page 15: ... su obogaćene s CO2 Sva pića su isuviše topla Nečiste cijevi Podjesiti tlak Priključiti spremnik na svježu sirovinu Provjeriti temperaturu skladišta Očistiti cijevi Premali CO2 volumen u piću Zrak u kotlu karbonatora Uzimanje pića je preveliko CO2 boca je prazna Zaporni ventil na CO2 boci je zatvoren Zaporni ventil na reduktoru tlaka je zatvoren Preniski CO2 tlak Temperatura mineralne vode je prev...

Page 16: ...a kupka je iznad pogonske temperature uređaj je u datom slučaju pretočen Provjeriti osjetnike temperature Provjeriti spajanje kabelima utikač Ako je pretočen sačekati ponovnu izgradnju leda odn smanjiti stopu točenja Temperatura okoline NOK Temperatura okoline je izvan 40 C specifikacija Provjeriti osjetnike temperature Provjeriti spajanje kabelima utikač Osigurati adekvatan dovod i odvod zraka Te...

Page 17: ...C Energize proizvodna serija 17 13 Dijagrami toka i strujne šeme 13 1 Dijagram toka 142387170 Energize 2 13 2 Dijagram toka 142387157 Energize 3 ...

Page 18: ...C Energize proizvodna serija 18 13 3 Dijagram toka 142387164 Energize 4 13 4 Dijagram toka 142387167 Energize 5 Jednostavna cirkulacija sode ...

Page 19: ...C Energize proizvodna serija 19 13 5 Dijagram toka 142387169 Energize 5 Dvostruka cirkulacija sode 13 6 Strujna šema 141660171 ...

Page 20: ...ms please refer to our conditions of sale and conditions of payment Before putting the device into operation Read all the operating instructions carefully Familiarize yourself with all controls Filling and preparation of the cooler may only be performed by authorized service technicians within the prescribed 3 month review and my not by the operator itself Ask the service company installing the de...

Page 21: ...ill Water Control 25 7 Putting into and out of Service 26 7 1 Putting into Service 26 7 2 Turning on the Unit 26 7 3 Functional description of carbonator level probe 27 7 4 End of Operation End of dispense time 27 7 5 Daily Inspection 27 7 6 Putting out of Service Vacation end of season 27 8 Cleaning instructions 27 8 1 Daily Inspection 27 8 2 Cleaning and Disinfection Procedure before use 28 9 Te...

Page 22: ...by the service technician with water and adjusted to temperature or ice bank mode The operator must not open the unit You are obligated to check the device on a daily basis for externally discernible damage and defects Immediately report modifications which affect safety and function to the service company nearest you Discontinue operation if necessary Note that only original CORNELIUS replacement...

Page 23: ...minimum that means the power input is minimal an supplies just enough energy to keep recirculation at required temperature Energize recognizes when drinks are dispensed and switches to maximum power to wash required amount of ice to supply enough energy for dispensed drinks After dispensing energize switches back to stand by mode automatically Biggest energy savings resulting in a combination of E...

Page 24: ... have been preset correctly during installation Required values are listed on the installation protocol of the dispense tower These values need to be adjusted when a product line or one of its components has changed 5 Installation Requirements 5 1 Installation Sites Comply with the valid national regulations for installation sites and electrical connections Ventilation of the installation sites mu...

Page 25: ...ted to 0 32 Mpa 3 2 bar If necessary it can be adapted to the local requirements 6 6 Power Supply of the Electric Valves Energize units are equipped with a transformer not in basic specification with 24 Volts for the electric power supply of the valves in the tower For the power supply of the valves these are connected to the connecting bus see wiring diagram at the Energizes inner panel according...

Page 26: ...e water add the disinfectant Molco PN 14 9670 150 The 150 ml container of disinfectant is sufficient for 30 litres of water Insert the mains plug for the cooler into a socket outlet with an earthed contact Ice bank controlled units start working after the water bath fills with water and switch off automatically 3 minutes delay after the ice bank is built up The control board of the unit has a time...

Page 27: ...longer standstill periods Close the CO2 cylinder the CO2 stopcocks on pressure regulators and the water feed line Pull the mains plug out of socket outlet with earthed contact Detach the couplings from beverage containers Have the system emptied and cleaned Only trained specialists are carry out this procedure 8 Cleaning instructions 8 1 Daily Inspection Comply with the national regulations for cl...

Page 28: ...e your equipment has still water lines it must be made sure that these are also being cleaned sanitized In case your equipment currently does not use Stillwater the line must be equipped with a stopcock to manually drain sanitizing agent from this tube In case the Stillwater line is in general not being used on the cooler it is recommended to disconnect this line as close as possible from the wate...

Page 29: ... the sanitizing agent that is afterwards flushed into the dispenser is not being diluted e g in the carbonator bowl Afterwards close the gas supply again and depressurize the system Connect the cleaning tank to the water inlet of the dispenser and pressurize the tank with approx 3 bars pressure Attention Remove any water filters before doing this Pull the safety relieve valve on the carbonator bow...

Page 30: ...s not being contaminated again by using poor quality mains water to flush out any remaining sanitizing agent Spray the filter head and the connecting position of the filter cartridge with an adequate sanitizing spray to avoid any introduction of bacteria again Open the mains water supply Pull the safety relieve valve on the carbonator bowl until only clean water leaves the valve to ensure that the...

Page 31: ...arbonator pump power in litre h 280 280 2 X 280 2 X 280 2 X 280 Recirculation pump power in litre h 120 320 320 320 2 X 320 Cooling capacity Ice bank capacity in Watt in kcal h Heat emission in Watt Air quantity emission in m h 400 464 950 290 768 660 1670 570 825 709 2200 900 1160 1000 2900 1300 1160 1000 2900 1300 Cooling coils Syrup optional 6 Standard 6 8 8 8 Premix optional 1 2 2 2 2 Still wa...

Page 32: ... 3 und Energize 4 Energize 5 Air flow Air flow Air flow Water level indicator Drain Controller display Connection plate Connection plate Water level indicator Controller display Drain with tube Air flow Air flow Air flow Air flow Air flow Connection plate Controller display ...

Page 33: ...plate Energize 2 Energize 3 and Energize 4 Energize 5 Soda Flow Soda Return Water IN CO2 IN Stillwater Out Syrup IN Syrup OUT Cable Guidance Syrup OUT Syrup IN CO2 IN 1 2 Water IN 1 2 Cable Guidance Soda Return 1 Soda Return 2 Soda Flow 1 Soda Flow 2 ...

Page 34: ...verages stored too warm Too much beverage being dispensed Set CO2 pressure Connect container with fresh product Check storage temp Note out put capacity CO2 volume in the beverage is too low Air in carbonator Beverage dispense rate at capacity CO2 cylinder empty Valve on CO2 cylinder is closed Valve on pressure regulator is closed CO2 pressure too low Water temperature to high Bleed air Reduce dis...

Page 35: ...ture NOK Water bath temperature above operating temperature of or dispense rate at capacity Check temperature probe Check electric connections Ice bank used up allow time to build new ice bank and or reduce dispense rate Ambient temperature NOK Ambient temperature above maximum specification of 40 C Check temperature probe Check electric connection Improve room ventilation Soda temperature NOK Sod...

Page 36: ...C Energize proizvodna serija 36 13 Flow Charts and Circuit Diagrams 13 1 Flow Chart 148387170 Energize 2 13 2 Flow Chart 142387157 Energize 3 ...

Page 37: ...C Energize proizvodna serija 37 13 3 Flow Chart 142387164 Energize 4 13 4 Flow Chart 142387167 Energize 5 single recirculation ...

Page 38: ...C Energize proizvodna serija 38 13 5 Flow Chart 142387169 Energize 5 dual recirculation 13 6 Circuit diagram ...

Page 39: ...C Energize proizvodna serija 39 14 0 Exploded Views Eksplozivni crteži Energize 2 ...

Page 40: ...tor mješalice 60W Da 12 44 0000 752 Water pressure regulator G3 8 Regulator tlaka vode G3 8 13 44 0000 672 Solenoid valve Magnetni ventil Da 14 06 0 240149 Totton pump HBM6 8 230 1 50 Crpka HBM6 8 230 1 50 Da 15 00 0001 116 Release valve Carbonator 11 2bar Ispusni ventil karbonatora 11 2bara 16 44 0000 802 Level probe 3 pin 3 pinska razina elektrode 17 22 0107 389 Pressure switch CO2 IN 50 60psi T...

Page 41: ...C Energize proizvodna serija 41 ...

Page 42: ...5 22 0105 776 Probe Soda return Osjetnik za povratnu sodu 16 22 0107 903 Seperator wall 1 Pregrada 1 17 22 0105 624 Double check valve Water Ventil za dvostruku provjeru vode 18 44 0000 802 Level probe 3 pin 3 pinska razina elektrode 19 00 0001 116 Release valve Carbonator 11 2bar Ispusni ventil karbonatora 11 2bara 20 44 0000 672 Solenoid valve Magnetni ventil Da 21 22 0105 778 Probe Waterbath Os...

Page 43: ...C Energize proizvodna serija 43 Energize 4 ...

Page 44: ...ase valve Carbonator 11 2bar Ispusni ventil karbonatora 11 2bara 18 22 0106 873 Double check valve Water Ventil za dvostruku provjeru vode 19 22 0096 822 Level probe with cable Elektroda s kabelom 20 22 0105 778 Probe Waterbath Osjetnik vodene kupke 21 22 0108 442 Assembly Ice bank probe Ugradna grupa osjetnik banke leda 22 22 0107 927 Seperator wall 1 Pregrada 1 23 22 0046 965 Cable 24V customer ...

Page 45: ...C Energize proizvodna serija 45 Energize 5 single karbonator ...

Page 46: ...e Water Ventil za dvostruku provjeru vode 17 00 0001 116 Release valve Carbonator 11 2bar Ispusni ventil karbonatora 11 2bara 18 22 0096 822 Level probe with cable Elektroda s kabelom 19 22 0108 442 Assembly Ice bank probe Ugradna grupa osjetnik banke leda 20 22 0108 400 Drain tube Odvodna cijev 21 22 0105 778 Probe Waterbath Osjetnik vodene kupke 22 22 0108 288 Seperator wall 1 Pregrada 1 23 14 1...

Page 47: ...C Energize proizvodna serija 47 Energize 5 dual karbonator ...

Page 48: ... Water Ventil za dvostruku provjeru vode 17 00 0001 116 Release valve Carbonator 11 2bar Ispusni ventill karbonatora 11 2bara 18 22 0096 822 Level probe with cable Elektroda s kabelom 19 22 0108 442 Assembly Ice bank probe Ugradna grupa osjetnik banke leda 20 22 0108 400 Drain tube Odvodna cijev 21 22 0105 778 Probe Waterbath Osjetnik vodene kupke 22 22 0108 288 Seperator wall 1 Pregrada 1 23 14 1...

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