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91971RINS

INSTALLATION INSTRUCTIONS

IMPORTANT:

TO THE INSTALLER.

It is the responsibility of the Installer to ensure that the water supply to the dispensing equipment is
provided with protection against backflow by an air gap as defined in ANSI/ASME A112. 1.2-1979; or an
approved vacuum breaker or other such method as proved effective by test.

Water pipe connections and fixtures directly connected to a potable water supply shall be sized,
installed, and maintained according to Federal, State, and Local laws.

1. Locate the dispenser indoors on a level counter top.

A.

LEG OPTION

Unpack the four (4) legs and install them into the threaded holes provided in the bottom of the unit.
The installer must provide flexibility in the product and utility supply to permit shifting the position of the
dispenser sufficiently to clean the area beneath it.

NOTE

Before installing legs, the plastic plugs must be removed.

B.

COUNTER MOUNTING

The ice dispenser must be sealed to the counter. The MOUNTING TEMPLATE (see figure 1) indicates
where openings can be cut  in the counter. Locate the desired position for the dispenser, then mark the
outline dimensions on the counter using the template drawing. Cut openings in counter.

Apply a continuous bead of 

NSF International

 (NSF) silastic sealant (Dow 732 or equal) approximately

1/4” inside of the unit outline dimensions and around all openings. Then, position the unit on the count-
er within the outline dimensions. All excess sealant must be wiped away immediately.

2. The beverage tubes, drain tube and power cord are routed through the large opening in the bottom of the

unit. See the MOUNTING TEMPLATE (Figure 1), for locating the required clearance opening in the counter
for these utility lines.

3. DRIP TRAY DRAIN ASSEMBLY (see Figure 2): Route the drain tube to an open drain with the end of the

tube above the “flood” level of the drain. Use the tubing, fittings, clamps, and insulation provided with the
Dispenser to assemble the drain. The completed drain line 

must

 pitch continuously downward and contain

no “traps” or improper drainage will result.

NOTE: This equipment must be installed with adequate backflow protection to comply with federal,

state, and local codes.

4. Connect the beverage system product tubes as indicated in the Beverage System Schematic. This work

should be done by a qualified service person.

NOTE: See applicable Plumbing Diagram (see Figure 5 or 6) or Decal on the lower front panel of the unit
for the location of syrup and water connections.

5. Clean the hopper interior (see CLEANING INSTRUCTIONS in Owner’s Manual).

6. Connect the power cord to a 120 volt, 60 cycle, 3-wire grounded receptacle. For 220–240 volt International

units, a 3–wire power cord is provided. An adapter plug for the particular country will need to be provided
by the Installer.

Summary of Contents for ENDURO-150

Page 1: ...m breaker or other such method as proved effective by test Water pipe connections and fixtures directly connected to a potable water supply shall be sized installed and maintained according to Federal State and Local Codes PRINTED IN U S A IMI CORNELIUS INC 2004 2005 IMI CORNELIUS INC www cornelius com Part No 91971RINS Release Date February 24 2004 Revised November 18 2005 Revision C THIS DOCUMEN...

Page 2: ...EET ENOUGH 11 BEVERAGES NOT COLD UNITS WITH BUILT IN COLD PLATE 11 FLAVOR SYRUPS DO NOT DISPENSE 11 FLAVOR DISPENSES FOR MORE THAN 1 SEC 11 FLAVOR DISPENSES MORE THAN 5 OZ 11 WIRING DIAGRAM 120 V UNIT 12 WIRING SCHEMATIC 120 V UNIT 13 WIRING DIAGRAM 220 240 V UNIT 14 WIRING SCHEMATIC 220 240 V UNIT 15 WARRANTY 16 LIST OF FIGURES FIGURE 1 MOUNTING TEMPLATE 4 FIGURE 2 DRIP TRAY DRAIN ASSEMBLY 5 FIGU...

Page 3: ...id is properly installed to prevent unauthorized access to the hopper interior and possible contamination of the ice ALWAYS be sure the upper and lower front panels are securely fastened ALWAYS keep area around the dispenser clean of ice cubes CAUTION Dispenser cannot be used with crushed or flaked ice Use of bagged ice which has frozen into large chunks can void warranty The dispenser agitator is...

Page 4: ...th no additional cooling required IMPORTANT For dispensing compressed or extruded style ice an Ice Diverter Kit must be installed on the dispenser see ICE DIVERTER KIT 02394 in INSTALLATION INSTRUCTIONS section of this manual SPECIFICATIONS Model Descriptions ED150 Ice Only B Beverage Faucet C Cold plate Z No drip tray F Flavor Option Ice Storage 150 lbs ED 150 Maximum Number of Faucets Available ...

Page 5: ...proximately 1 4 inside of the unit outline dimensions and around all openings Then position the unit on the count er within the outline dimensions All excess sealant must be wiped away immediately 2 The beverage tubes drain tube and power cord are routed through the large opening in the bottom of the unit See the MOUNTING TEMPLATE Figure 1 for locating the required clearance opening in the counter...

Page 6: ...YLE 9 12 23 1 16 29 18 7 16 18 5 8 8 5 8 15 3 1 2 1 13 16 1 5 16 6 11 16 21 1 4 REMOVABLE SINK RECOMMENDED COUNTER OPENING SIZE 9 X 12 FOR UTILITIES AND BEVERAGE TUBING OPENING CAN BE LOCATED ANYWHERE WITHIN THE SHADED AREA TO FRONT OF DRIP TRAY ON COUNTER TOP TO FRONT TOP OF DRIP TRAY ...

Page 7: ...971RINS DRAIN LINE 1 IN I D PLASTIC TUBING 6 FT WITH INSULATION SOLVENT BOND HOSE CLAMP BARB ADAPTER 1 BARB X 3 4 MPT COUPLING 3 4 SOCKET X 3 4 FPT DRIP TRAY DRAIN FITTING FIGURE 2 DRIP TRAY DRAIN ASSEMBLY ...

Page 8: ...rter on gate mounting plate as shown below 5 Apply RTV to back surface of ice diverter to seal to gate mounting plate 6 Reinstall gasket and ice chute 7 Reinstall merchandiser and energize unit FLANGE EXTENDS INTO STORAGE HOPPER THROUGH GATE OPENING APPLY RTV TO THIS SURFACE TO SEAL TO HOPPER GATE MOUNTING PLATE 10 32 NUT 10 32 WASHER ICE DIVERTER STORAGE HOPPER GASKET GATE MOUNTING PLATE ICE CHUT...

Page 9: ...LL PLATE ON STUDS AS SHOWN FIGURE 4 GATE RESTRICTOR PLATE ADJUSTMENT This plate may be adjusted as shown to reduce or increase the dispensing rate of ice especially desirable when using glasses or other containers with small openings Adjustment can be made by sliding up or down with nuts loosened to obtain the desired amount of restriction ...

Page 10: ...PTIONAL PRESSURE REGULATOR CO TANK 2 FAUCETS POTABLE WATER SUPPLY S6 S5 S5 5 6 S4 S5 S6 S4 S3 FAUCETS VIEWED FROM FRONT OF UNIT S2 S1 ITEM INSIDE BROKEN LINE INCLUDED WITH UNIT OPTIONAL FOR DIET OR ROOT BEER REGULATORS 5 15 PSIG SYRUP TANKS 15 50 PSIG F4 F3 F2 F1 FLAVOR TANKS 25 30 PSIG 1 2 3 4 FLAVOR MODULE OPTION W3 W4 W2 W1 W3 W4 W2 W1 FIGURE 5 PLUMBING DIAGRAM BC MODEL ...

Page 11: ...TION SYSTEM CARBONATOR FILTER OPTIONAL PRESSURE REGULATOR REGULATOR FOR DIET OR ROOT BEER REGULATORS CO TANK 2 5 15 PSIG WATER MANIFOLD WATER ICE SOFT DRINK POST MIX DISPENSER ITEMS OUTSIDE BROKEN LINES ARE NOT INCLUDED WITH UNIT FOR NON CARBONATED DRINK S PLUG APPROPRIATE WATER MANIFOLD OUTLET FAUCETS POTABLE WATER SUPPLY F1 F2 F3 F4 1 2 3 4 FLAVOR MODULE FLAVOR TANKS 30 PSIG FIGURE 6 PLUMBING DI...

Page 12: ...ate symptoms to aid in locating the defect Trouble Probable Cause BLOWN FUSE OR CIRCUIT BREAKER A Short circuit in wiring B Defective gate solenoid C Defective agitator motor GATE DOES NOT OPEN AGITATOR DOES NOT TURN A No power B Bent depressor plate does not actuate switch C Defective dispensing switch GATE DOES NOT OPEN OR IS SLUGGISH AGITATOR TURNS A Defective gate solenoid B Excessive pressure...

Page 13: ... inner nozzle F Defective PC board G Defective harness from keypad H Defective Flow control I Defective solenoid harness J Defective keypad FLAVOR DISPENSES FOR MORE THAN 1 SEC A Dip switch settings on control board incorrect B PC board defective C Defective flow control FLAVOR DISPENSES MORE THAN 5 OZ A Dip switch settings on control board incorrect B Flow control incorrectly set C PC board defec...

Page 14: ... L A C K YELLOW GRN YELLOW OPTIONAL LIGHT SOCKET OPTIONAL LIGHT SOCKET WHITE OPTIONAL LIGHT BALLAST WHITE BLACK Y E L L O W B L U E TO HINGE Y E L L O W B L A C K GRN Q C CONNECTOR W H I T E L N NC NO COM L1 L2 COM NO NC G R E E N T STAT LIGHT BLUE ICE LEVEL SIGNAL OPTION 1 2 DANGER ELECTRIC SHOCK HAZARD DISCONNECT POWER BEFORE SERVICING UNIT SERVICE INFORMATION BLUE B L U E R E D G R N Y E L DISP...

Page 15: ...L BEVERAGE TRANSFORMER MOTOR HEATER OPTIONAL LIGHT STARTER BALLAST OPTIONAL ICE LEVEL OPTIONAL BEVERAGE VALVES OPTIONAL BEVERAGE VALVES N O L N C C VEND SWITCH G N BEVERAGE PANEL TIMER L2 L1 RECTIFIER PCB BOARD OPTIONAL FLAVOR VLVS VLV SOLENOIDS KEYPAD FIGURE 8 WIRING SCHEMATIC 120 V UNIT ...

Page 16: ... BLK ORN B L U E B L U E DISPENSE SWITCH MOTOR HEATER CCW AGITATOR MOTOR GATE SOLENOID LAMP LINE BRN BRN BLK WHT WHT WHT RED BLK BLK BLK BLK BLK YEL RED OPTIONAL LIGHT SOCKET BRN PINK WHT POWER SWITCH MOTOR CAPACITOR AGITATION TIMER OPTIONAL BEVERAGE TRANSFORMER YEL BRN BRN BRN OPTIONAL LIGHT BALLAST L O A D B R N BLUE BLUE BLUE BRN BLK LT BLUE BLK VOLTAGE SURPRESSOR GRN YEL BLK L2 L1 COM COM NO N...

Page 17: ...OLENOID OPTIONAL BEVERAGE TRANSFORMER MOTOR HEATER OPTIONAL LIGHT OPTIONAL STARTER OPTIONAL BALLAST OPTIONAL ICE LEVEL OPTIONAL BEVERAGE VALVES OPTIONAL BEVERAGE VALVES N O L N C C VEND SWITCH G N TIMER L2 L1 RECTIFIER PCB BOARD OPTIONAL FLAVOR VLVS VLV SOLENOIDS KEYPAD FIGURE 10 WIRING SCHEMATIC 220 240 V UNIT ...

Page 18: ...D ALCESTER D WARWICKSHIRE B49 6 EU ENGLAND D 44 789 763 101 D FAX 44 789 763 644 FRANCE D 71 ROUTE DE ST DENIS D F 95170 DEUIL LA BARRE D PARIS FRANCE D 33 1 34 28 6200 D FAX 33 1 34 28 6201 GERMANY D CARL LEVERKUS STRASSE 15 D D 4018 LANGENFELD GERMANY D 49 2173 7930 D FAX 49 2173 77 438 GREECE D 488 MESSOGION AVENUE D AGIA PARASKEVI D 153 42 D ATHENS GREECE D 30 1 600 1073 D FAX 30 1 601 2491 HO...

Page 19: ...IMI CORNELIUS INC 17 91971RINS ...

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