Cornelius ENDURO-150 Installation Manual Download Page 10

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91971RINS

PLUMBING DIAGRAM (BC MODLES)

COLDPLATE

INLET CONNECTIONS

INST

ALL

FOR

NON CARB

REQUIRED

CHECK VA

COLD PLA

CARBONA

FIL

TER

OPTIONAL PRESSURE REGULA

AUCETS

POT

ABLE

TER

SUPPL

FAUCETS VIEWED FROM FRONT OF UNIT

ITEM INSIDE BROKEN LINE

INCLUDED WITH UNIT

OPTIONAL

FOR

DIET

ROOT

BEER

REGULA

ORS

5–15 PSIG

SYRUP

ANKS

15 – 50 PSIG

FLA

VOR T

ANKS

25–30 PSIG

FLAVOR MODULE OPTION

FIGURE 5. PLUMBING DIAGRAM (BC MODEL)

Summary of Contents for ENDURO-150

Page 1: ...m breaker or other such method as proved effective by test Water pipe connections and fixtures directly connected to a potable water supply shall be sized installed and maintained according to Federal State and Local Codes PRINTED IN U S A IMI CORNELIUS INC 2004 2005 IMI CORNELIUS INC www cornelius com Part No 91971RINS Release Date February 24 2004 Revised November 18 2005 Revision C THIS DOCUMEN...

Page 2: ...EET ENOUGH 11 BEVERAGES NOT COLD UNITS WITH BUILT IN COLD PLATE 11 FLAVOR SYRUPS DO NOT DISPENSE 11 FLAVOR DISPENSES FOR MORE THAN 1 SEC 11 FLAVOR DISPENSES MORE THAN 5 OZ 11 WIRING DIAGRAM 120 V UNIT 12 WIRING SCHEMATIC 120 V UNIT 13 WIRING DIAGRAM 220 240 V UNIT 14 WIRING SCHEMATIC 220 240 V UNIT 15 WARRANTY 16 LIST OF FIGURES FIGURE 1 MOUNTING TEMPLATE 4 FIGURE 2 DRIP TRAY DRAIN ASSEMBLY 5 FIGU...

Page 3: ...id is properly installed to prevent unauthorized access to the hopper interior and possible contamination of the ice ALWAYS be sure the upper and lower front panels are securely fastened ALWAYS keep area around the dispenser clean of ice cubes CAUTION Dispenser cannot be used with crushed or flaked ice Use of bagged ice which has frozen into large chunks can void warranty The dispenser agitator is...

Page 4: ...th no additional cooling required IMPORTANT For dispensing compressed or extruded style ice an Ice Diverter Kit must be installed on the dispenser see ICE DIVERTER KIT 02394 in INSTALLATION INSTRUCTIONS section of this manual SPECIFICATIONS Model Descriptions ED150 Ice Only B Beverage Faucet C Cold plate Z No drip tray F Flavor Option Ice Storage 150 lbs ED 150 Maximum Number of Faucets Available ...

Page 5: ...proximately 1 4 inside of the unit outline dimensions and around all openings Then position the unit on the count er within the outline dimensions All excess sealant must be wiped away immediately 2 The beverage tubes drain tube and power cord are routed through the large opening in the bottom of the unit See the MOUNTING TEMPLATE Figure 1 for locating the required clearance opening in the counter...

Page 6: ...YLE 9 12 23 1 16 29 18 7 16 18 5 8 8 5 8 15 3 1 2 1 13 16 1 5 16 6 11 16 21 1 4 REMOVABLE SINK RECOMMENDED COUNTER OPENING SIZE 9 X 12 FOR UTILITIES AND BEVERAGE TUBING OPENING CAN BE LOCATED ANYWHERE WITHIN THE SHADED AREA TO FRONT OF DRIP TRAY ON COUNTER TOP TO FRONT TOP OF DRIP TRAY ...

Page 7: ...971RINS DRAIN LINE 1 IN I D PLASTIC TUBING 6 FT WITH INSULATION SOLVENT BOND HOSE CLAMP BARB ADAPTER 1 BARB X 3 4 MPT COUPLING 3 4 SOCKET X 3 4 FPT DRIP TRAY DRAIN FITTING FIGURE 2 DRIP TRAY DRAIN ASSEMBLY ...

Page 8: ...rter on gate mounting plate as shown below 5 Apply RTV to back surface of ice diverter to seal to gate mounting plate 6 Reinstall gasket and ice chute 7 Reinstall merchandiser and energize unit FLANGE EXTENDS INTO STORAGE HOPPER THROUGH GATE OPENING APPLY RTV TO THIS SURFACE TO SEAL TO HOPPER GATE MOUNTING PLATE 10 32 NUT 10 32 WASHER ICE DIVERTER STORAGE HOPPER GASKET GATE MOUNTING PLATE ICE CHUT...

Page 9: ...LL PLATE ON STUDS AS SHOWN FIGURE 4 GATE RESTRICTOR PLATE ADJUSTMENT This plate may be adjusted as shown to reduce or increase the dispensing rate of ice especially desirable when using glasses or other containers with small openings Adjustment can be made by sliding up or down with nuts loosened to obtain the desired amount of restriction ...

Page 10: ...PTIONAL PRESSURE REGULATOR CO TANK 2 FAUCETS POTABLE WATER SUPPLY S6 S5 S5 5 6 S4 S5 S6 S4 S3 FAUCETS VIEWED FROM FRONT OF UNIT S2 S1 ITEM INSIDE BROKEN LINE INCLUDED WITH UNIT OPTIONAL FOR DIET OR ROOT BEER REGULATORS 5 15 PSIG SYRUP TANKS 15 50 PSIG F4 F3 F2 F1 FLAVOR TANKS 25 30 PSIG 1 2 3 4 FLAVOR MODULE OPTION W3 W4 W2 W1 W3 W4 W2 W1 FIGURE 5 PLUMBING DIAGRAM BC MODEL ...

Page 11: ...TION SYSTEM CARBONATOR FILTER OPTIONAL PRESSURE REGULATOR REGULATOR FOR DIET OR ROOT BEER REGULATORS CO TANK 2 5 15 PSIG WATER MANIFOLD WATER ICE SOFT DRINK POST MIX DISPENSER ITEMS OUTSIDE BROKEN LINES ARE NOT INCLUDED WITH UNIT FOR NON CARBONATED DRINK S PLUG APPROPRIATE WATER MANIFOLD OUTLET FAUCETS POTABLE WATER SUPPLY F1 F2 F3 F4 1 2 3 4 FLAVOR MODULE FLAVOR TANKS 30 PSIG FIGURE 6 PLUMBING DI...

Page 12: ...ate symptoms to aid in locating the defect Trouble Probable Cause BLOWN FUSE OR CIRCUIT BREAKER A Short circuit in wiring B Defective gate solenoid C Defective agitator motor GATE DOES NOT OPEN AGITATOR DOES NOT TURN A No power B Bent depressor plate does not actuate switch C Defective dispensing switch GATE DOES NOT OPEN OR IS SLUGGISH AGITATOR TURNS A Defective gate solenoid B Excessive pressure...

Page 13: ... inner nozzle F Defective PC board G Defective harness from keypad H Defective Flow control I Defective solenoid harness J Defective keypad FLAVOR DISPENSES FOR MORE THAN 1 SEC A Dip switch settings on control board incorrect B PC board defective C Defective flow control FLAVOR DISPENSES MORE THAN 5 OZ A Dip switch settings on control board incorrect B Flow control incorrectly set C PC board defec...

Page 14: ... L A C K YELLOW GRN YELLOW OPTIONAL LIGHT SOCKET OPTIONAL LIGHT SOCKET WHITE OPTIONAL LIGHT BALLAST WHITE BLACK Y E L L O W B L U E TO HINGE Y E L L O W B L A C K GRN Q C CONNECTOR W H I T E L N NC NO COM L1 L2 COM NO NC G R E E N T STAT LIGHT BLUE ICE LEVEL SIGNAL OPTION 1 2 DANGER ELECTRIC SHOCK HAZARD DISCONNECT POWER BEFORE SERVICING UNIT SERVICE INFORMATION BLUE B L U E R E D G R N Y E L DISP...

Page 15: ...L BEVERAGE TRANSFORMER MOTOR HEATER OPTIONAL LIGHT STARTER BALLAST OPTIONAL ICE LEVEL OPTIONAL BEVERAGE VALVES OPTIONAL BEVERAGE VALVES N O L N C C VEND SWITCH G N BEVERAGE PANEL TIMER L2 L1 RECTIFIER PCB BOARD OPTIONAL FLAVOR VLVS VLV SOLENOIDS KEYPAD FIGURE 8 WIRING SCHEMATIC 120 V UNIT ...

Page 16: ... BLK ORN B L U E B L U E DISPENSE SWITCH MOTOR HEATER CCW AGITATOR MOTOR GATE SOLENOID LAMP LINE BRN BRN BLK WHT WHT WHT RED BLK BLK BLK BLK BLK YEL RED OPTIONAL LIGHT SOCKET BRN PINK WHT POWER SWITCH MOTOR CAPACITOR AGITATION TIMER OPTIONAL BEVERAGE TRANSFORMER YEL BRN BRN BRN OPTIONAL LIGHT BALLAST L O A D B R N BLUE BLUE BLUE BRN BLK LT BLUE BLK VOLTAGE SURPRESSOR GRN YEL BLK L2 L1 COM COM NO N...

Page 17: ...OLENOID OPTIONAL BEVERAGE TRANSFORMER MOTOR HEATER OPTIONAL LIGHT OPTIONAL STARTER OPTIONAL BALLAST OPTIONAL ICE LEVEL OPTIONAL BEVERAGE VALVES OPTIONAL BEVERAGE VALVES N O L N C C VEND SWITCH G N TIMER L2 L1 RECTIFIER PCB BOARD OPTIONAL FLAVOR VLVS VLV SOLENOIDS KEYPAD FIGURE 10 WIRING SCHEMATIC 220 240 V UNIT ...

Page 18: ...D ALCESTER D WARWICKSHIRE B49 6 EU ENGLAND D 44 789 763 101 D FAX 44 789 763 644 FRANCE D 71 ROUTE DE ST DENIS D F 95170 DEUIL LA BARRE D PARIS FRANCE D 33 1 34 28 6200 D FAX 33 1 34 28 6201 GERMANY D CARL LEVERKUS STRASSE 15 D D 4018 LANGENFELD GERMANY D 49 2173 7930 D FAX 49 2173 77 438 GREECE D 488 MESSOGION AVENUE D AGIA PARASKEVI D 153 42 D ATHENS GREECE D 30 1 600 1073 D FAX 30 1 601 2491 HO...

Page 19: ...IMI CORNELIUS INC 17 91971RINS ...

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