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CMP600-30 Icemaker Dispenser Service Manual  

                            

Publication Number: 630460050SER

- 10 -

© 2004-2014, Cornelius Inc.

REFRIGERATION SYSTEMS

R

EFRIGERATION

 S

YSTEM

 A

DJUSTMENTS

A complete understanding of the icemaker and hermetic refrigeration system is necessary before any adjustments 
are made. The refrigeration technician must use high and low side pressure readings, water and air temperatures, 
plus general conditions of cleanliness to assess the refrigeration system status when making any adjustments.

All icemaker products are tested and adjusted at the factory prior to shipment where the ambient temperature ranges 
from 65°F to 90°F, depending on the season of the year.

Whenever a new icemaker is initially installed and started–up, it is imperative that the start–up operator make the 
following checks and readjustments for local conditions.

E

XPANSION

 V

ALVE

You will find a thermal expansion valve on Wilshire ice makers, which is used to control the amount of refrigerant 
flowing through the evaporator. Improperly installed or defective expansion valves may cause low production, soft ice, 
squeaking from evaporator and excessive load inside evaporator.

By using general refrigeration trouble shooting along with the pressure charts, you can easily determine whether or 
not the expansion valve is working properly.

A

DJUSTMENT

 

AND

 T

ROUBLESHOOTING

When troubleshooting the expansion valve, you must;

1.

Be sure you have adequate water flowing into the evaporator, a clean and properly ventilated condenser, and 
the system is properly charged and free of any restrictions. Also be sure compressor is operating properly.

2.

Take reservoir water temperature and air temperature from condenser inlet and determine at what pressure 
unit should be running. On machines equipped with thermostatic valve there is NO adjustment. If correct pres-
sure cannot be obtained, be sure system has time to stabilize, 10–15 minutes.

3.

Be sure sensing bulb is located at outlet side of evaporator about 3–4 inches away from evaporator and be sure 
to insulate well and clamp tightly to tubing. If system pressures are still not adequate, take a second water and 
air temperature reading and go over other parts of the system for possible problems. If proper charge is ques-
tionable evacuate and recharge to nameplate and leak check. If valve still malfunctions replace valve.

Use general refrigeration system practices when replacing and recharging unit. After new valve is in place, go 
through previous monitored adjustments and troubleshooting to be sure valve is functioning properly.

NOTE: On water cooled units adjust condenser modulating valve before troubleshooting expan-
sion valve.

CAUTION:

!

Very high discharge pressure is present in system. Quick disconnects on your gages will minimize Danger and loss of 
refrigerant. Comply with federal regulations for reclaiming refrigerant.

Summary of Contents for CMP 600-30

Page 1: ...KER DISPENSER CMP 600 30 Service Manual Release Date March 3 2004 Publication Number 630460050SER Revision Date March 18 2014 Revision C Visit the Cornelius web site at www cornelius com for all your...

Page 2: ...ccurrences including but not limited to 1 other than normal and proper use and normal service conditions with respect to the Product 2 improper voltage 3 inadequate wiring 4 abuse 5 accident 6 alterat...

Page 3: ...el Control 8 How Water Level Control Works 8 Purpose of Water Level Control 8 To Replace Water Level Control 8 To Replace Water Level Safety Switch 9 Ice Level Control 9 Refrigeration Systems 10 Refri...

Page 4: ...14 Auger Extruding Head Removal 15 Auger Extruding Head Removal 15 To Replace Bearings 15 Troubleshooting Compressor 16 Electrical Checkout 16 Overload Check 16 Compressor Check 17 Capacitor Check 17...

Page 5: ...moderate injury or equipment damage SAFETY TIPS Carefullyreadandfollowall safety messages inthismanualandsafety signsontheunit Keepsafety signsin goodconditionandreplace missingordamageditems Learnho...

Page 6: ...it must be sanitized and all sanitizing solution must be drained from the system A freezing ambient environment will cause residual sanitizing solution or water remaining inside the unit to freeze res...

Page 7: ...e tubing B Water Pressure Unless otherwise specified the unit is designed to operate on water pressures between 10 P S I and 90 P S I NOTE for pressures above 90 P S I a regulator must be installed C...

Page 8: ...t by bending float arm up or down as needed push float assembly down until unit stops running Release float and unit will restart Keep water in reservoir at level line while unit is in operation See F...

Page 9: ...CMP600 30 Icemaker Dispenser Service Manual 2004 2014 Cornelius Inc 5 Publication Number 630460050SER Figure 2 Schematic Diagram...

Page 10: ...exposure time 8 Sanitize pre cleaned inside areas of storage bin liner door frame door as well as exposed surfaces of the evaporator assembly and bin shutoff assembly with sanitizing solution and all...

Page 11: ...maker water seal 3 Check drain tubes for clogs and aged tubes Replace if tubes are stained or brittle 4 Check for signs of condensation Clean where necessary and replace insulation properly 5 Check sa...

Page 12: ...witch is operated in the event of an interruption in water supply The switch shuts off the electrical power to the icemaker and its refrigeration system Switch will reset as soon as cause of water fai...

Page 13: ...e water level control mounting bracket ICE LEVEL CONTROL The ice level control assembly is secured to the top of the ice storage container cover The cover is secured to the storage container with four...

Page 14: ...D TROUBLESHOOTING When troubleshooting the expansion valve you must 1 Be sure you have adequate water flowing into the evaporator a clean and properly ventilated condenser and the system is properly c...

Page 15: ...igeration system high side The flow of water through the valve is increased as the high side pressure rises and decreases as high side pressure lowers Figure 4 Adjustment Screw To calibrate the amount...

Page 16: ...complete system check GEAR MOTOR The gear motor is equipped with a start relay and a manual reset overload When current is applied the relay energizes and completes the circuit to the start winding T...

Page 17: ...rcuit See Figure 5 The Gear motor Starts buts Trips Repeatedly on the Overload Protector 1 Voltage high or low voltage can cause the overload to trip 2 High Gear motor amperage draw see Specification...

Page 18: ...seat over gear motor output shaft embossed side down and push down until shaft seal seat rests flush on top of gear motor 2 Place rubber coated ceramic seal important ceramic face up over output shaft...

Page 19: ...ve dispense cover assembly 6 Use an open end wrench on auger nut connected to bearing and turn and turn counterclockwise to remove assembly 7 Remove worn bearings Replace with new bearings and then re...

Page 20: ...sing a volt ohm meter check the continuity across the overload contacts 1 3 If none wait for unit to cool down and try again If still no continuity the overload protector is defective and should be re...

Page 21: ...ypassed to allow the unit to function The safety and control system shut off devices are 1 Low water shut off reed switch located in icemaker float assembly Automatic reset type 2 Gear motor thermal o...

Page 22: ...ges for checking suction and head pressures See manual for correct reading and conditions Check water level for proper adjustment and restrictions See Manual Check evaporator assembly for worn parts b...

Page 23: ...CMP600 30 Icemaker Dispenser Service Manual 2004 2014 Cornelius Inc 19 Publication Number 630460050SER Figure 12 Troubleshooting Chart IceMaker not working...

Page 24: ...CMP600 30 Icemaker Dispenser Service Manual Publication Number 630460050SER 20 2004 2014 Cornelius Inc...

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Page 26: ...Cornelius Inc www cornelius com...

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