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CH550 and CH551 Chiller Operator’s & Installation Manual

Publication Number: 91272

- 6 -

© 2002-2010, IMI Cornelius Inc.

TROUBLESHOOTING

Trouble

Problem Cause

Remedy

Chiller does not operate.

A. No Power to unit.

B. Loose or poor wire connection.

C. Inoperable On/Off switch.

D. Overlaod device open.

E. Inoperable relay.

F.

Low input voltage.

A. Check main disconnect fuses, 

wiring and power lead to unit.

B. Check wiring. Correct for loose 

or poor wire connection.

C. Replace switch

D. Allow compressor to cool, the 

install a new overload device; 
replace compressor if neces-
sary.

E. Replace relay.

F.

Supplied voltage must be within 

±

10% of nameplate rating.

No circulation of chilled water.

A. Line to or from chiller is 

restricted.

B. Low water level.

C. Inoperable pump.

A. Inspect lines and remove any 

obstructions.

B. Ensure that tank is full.

C. Check for obstruction or binding 

impeller, replace pump and/or 
motor if necessary.

Inadequate cooling.

A. Condenser is restricted.

B. Fan motor not operating freely.

C. Water not circulating.

D. Low refrigerant level.

E. Inoperative temperature control.

A. Clean condenser.

B. Replace fan blade and/or motor, 

if necessary.

C. See “No Circulation of Chilled 

Water”.

D. Charge system with refrigerant.

E. Replace thermostat.

WARNING: Disconnect electrical power to the chiller to prevent personal injury before
attempting any internal maintenance. Only qualified personnel should service the internal
components or electrical wiring.

If repairs to the chiller must be made, disconnect electrical power to the unit, then shut off
the water source.

Summary of Contents for CH 551

Page 1: ...550 AND CH551 Operator s Installation Manual Release Date August 9 2002 Publication Number 91272 Revision Date May 10 2010 Revision D Visit the IMI Cornelius web site at www cornelius com for all your...

Page 2: ...n trained and are skilled in working with electrical plumbing pneumatic and mechanical equipment It is assumed that appropriate safety precautions are taken and that all local safety and construction...

Page 3: ...tart Up Operation 2 Thermostat 2 Temperature Controller 2 Standard Thermostat Eliwell IC902 3 Maintenance 3 Service 3 Removing Wrapper 3 Replacing Swtich 3 Replacing Thermostat 4 Replacing Fan Blade a...

Page 4: ......

Page 5: ...r to the tank Control temperature is sensed on the outlet of the chiller for closed loop systems and it is sensed on the inlet of the chiller for tank cooling systems The pump options consist of a sma...

Page 6: ...ans of conduit from the junction box in the rear of the chiller cabinet to a properly fused disconnect of proper amperage or 2 Wired to a properly rated power cord and plugged into an outlet with appr...

Page 7: ...hen it is not being used 3 Always ensure that all air inlets and outlets are free of obstructions MAINTENANCE The chiller requires very little normal maintenance The condenser fins should be cleaned b...

Page 8: ...ving Wrapper 2 Remove the screws securing the fan guard to the fan shroud 3 Remove the conduit connection at the back of the motor and disconnect the wire leads 4 Remove the bolts securing the fan mou...

Page 9: ...ble De Ionized Water 1 5 Meg ohms Acceptable De Ionized Water 5 Meg ohms Acceptable with Stainless Steel PVC only No Copper or Brass Propylene Glycol Lab Industrial Grade Acceptable 30 Glycol 70 Water...

Page 10: ...ne to or from chiller is restricted B Low water level C Inoperable pump A Inspect lines and remove any obstructions B Ensure that tank is full C Check for obstruction or binding impeller replace pump...

Page 11: ...hermostat Eliwell No EWPC902 3 620603708 Blade Fan 4 620603711 Motor Fan CH550 115V 620603709 Motor Fan CH551 230V 5 Condenser 6 Not Used 7 620603701 Compressor CH550 115V 620603702 Compressor CH551 2...

Page 12: ...hat all equipment and parts are free from defects in material and workmanship under normal use and service For a copy of the warranty applicable to your Cornelius or Wilshire product in your country p...

Page 13: ......

Page 14: ...IMI Cornelius Inc www cornelius com...

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