Cornelius CH 551 Operator'S & Installation Manual Download Page 6

CH550 and CH551 Chiller Operator’s & Installation Manual

Publication Number: 91272

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© 2002-2010, IMI Cornelius Inc.

INSTALLATION INSTRUCTIONS

L

OCATION

Locate the chiller indoors in a well ventilated area with ambient temperatures in the range of 65° to 100° F. Allow 
a minimum of six inches of clearance around the chiller for proper air circulation. Avoid hot air discharge from 
other equipment or enclosed areas where heat could build up and cause a rise in ambient temperature.

P

LUMBING

Follow standard plumbing practices and local codes in making water connections. Piping that is exposed to high 
ambient temperatures may need to be insulated to prevent condensation and/or significant liquid heat gain. Hook 
up the outlet of the chiller but delay making the final connection to the inlet of the chiller until the system is filled 
with water (see START–UP/OPERATION).

E

LECTRICAL

All wiring must conform to the National Electric Code and any applicable local codes. The chiller must be:

1.

Permanently wired by means of conduit from the junction box in the rear of the chiller cabinet to a 

properly fused disconnect of proper amperage or:

2.

Wired to a properly rated power cord and plugged into an outlet with appropriate disconnect and 

amperage rating.

START-UP/OPERATION

Before the Unit can be operated, it is important that the circulating system be filled with water. On systems with a 
reservoir, ensure that the drain plug is in place and the plug is secure. Fill the reservoir through the fill port with 
water. The water level sight glass on the front panel will indicate “Full” when enough water has been added. Once 
full, make the final connection to the inlet and outlet of the chiller. On system without a reservoir, the pump should 
be primed before operation. Attach a water source to the inlet of the chiller and fill the Unit with clean water. The 
system is filled when the water can be seen flowing at the chiller outlet. Once full, make the final connection to the 
inlet of the chiller.

Turn the power switch to the “On” position. The switch illuminates indicating power to the Unit and the pump 
operates, the thermostat can be adjusted to the proper setpoint.

T

HERMOSTAT

(Temperature Controller)

Figure 1. Control Panel

Summary of Contents for CH 551

Page 1: ...550 AND CH551 Operator s Installation Manual Release Date August 9 2002 Publication Number 91272 Revision Date May 10 2010 Revision D Visit the IMI Cornelius web site at www cornelius com for all your...

Page 2: ...n trained and are skilled in working with electrical plumbing pneumatic and mechanical equipment It is assumed that appropriate safety precautions are taken and that all local safety and construction...

Page 3: ...tart Up Operation 2 Thermostat 2 Temperature Controller 2 Standard Thermostat Eliwell IC902 3 Maintenance 3 Service 3 Removing Wrapper 3 Replacing Swtich 3 Replacing Thermostat 4 Replacing Fan Blade a...

Page 4: ......

Page 5: ...r to the tank Control temperature is sensed on the outlet of the chiller for closed loop systems and it is sensed on the inlet of the chiller for tank cooling systems The pump options consist of a sma...

Page 6: ...ans of conduit from the junction box in the rear of the chiller cabinet to a properly fused disconnect of proper amperage or 2 Wired to a properly rated power cord and plugged into an outlet with appr...

Page 7: ...hen it is not being used 3 Always ensure that all air inlets and outlets are free of obstructions MAINTENANCE The chiller requires very little normal maintenance The condenser fins should be cleaned b...

Page 8: ...ving Wrapper 2 Remove the screws securing the fan guard to the fan shroud 3 Remove the conduit connection at the back of the motor and disconnect the wire leads 4 Remove the bolts securing the fan mou...

Page 9: ...ble De Ionized Water 1 5 Meg ohms Acceptable De Ionized Water 5 Meg ohms Acceptable with Stainless Steel PVC only No Copper or Brass Propylene Glycol Lab Industrial Grade Acceptable 30 Glycol 70 Water...

Page 10: ...ne to or from chiller is restricted B Low water level C Inoperable pump A Inspect lines and remove any obstructions B Ensure that tank is full C Check for obstruction or binding impeller replace pump...

Page 11: ...hermostat Eliwell No EWPC902 3 620603708 Blade Fan 4 620603711 Motor Fan CH550 115V 620603709 Motor Fan CH551 230V 5 Condenser 6 Not Used 7 620603701 Compressor CH550 115V 620603702 Compressor CH551 2...

Page 12: ...hat all equipment and parts are free from defects in material and workmanship under normal use and service For a copy of the warranty applicable to your Cornelius or Wilshire product in your country p...

Page 13: ......

Page 14: ...IMI Cornelius Inc www cornelius com...

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