Cornelius Brewed Iced Tea Installation & Service Manual Download Page 38 | Manualshive

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Cornelius Brewed Iced Tea Installation & Service Manual Download Page 38

Lipton Brewed Iced Tea Training, Installation, & Service Manual

630460171

- 30

May 7, 2002

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Summary of Contents for Brewed Iced Tea

Page 1: ...ipton Brewed Iced Tea Double Valve Dispenser Training Installation Service Manual Safety Specifications Installation Service Training Part No 630460171 May 7 2002 2001 2002 IMI Cornelius Inc Revision...

Page 2: ...Lipton Brewed Iced Tea Training Installation Service Manual 630460171 ii May 7 2002...

Page 3: ...on this manual pro vides Cornelius expects proper installation that includes taking appropriate safety precau tions as well as adhering and meeting all local safety and construction requirements To in...

Page 4: ...Lipton Brewed Iced Tea Training Installation Service Manual 630460171 iv May 7 2002...

Page 5: ...Cleaning and Sanitation Practices 5 SYSTEM OVERVIEW 7 Theory of Operation 7 Function Keys 7 Language key 7 Menu key 7 Stop key 7 Rinse key 8 Run key 8 Menus and Modes of Operation 8 DATA VIEW mode 8 S...

Page 6: ...lation Procedure 18 Delivery Inspection and Unpacking 18 Inspection 18 Installation Procedure 19 LBIT Installation and set up sequence 19 Filling the Water Tank 20 Set up Tea Extract 21 Set up Sweeten...

Page 7: ...Lipton Brewed Iced Tea Training Installation Service Manual 630460171 vii May 7 2002 Replacing Pump Tubing 36 Troubleshooting 39 Service Advisory 46 WARRANTY 47...

Page 8: ......

Page 9: ...e safety alerts This is the safety alert symbol used in this manual or on the machine The safety alert symbol is used to alert personnel to the potential of personal injury or damage to the machine Di...

Page 10: ...ons to the machine The brewer can dispense hot water During the rinse operation water temperature can exceed 205 F Certain flow tubes in the brewer carry hot water Use Caution The heater tank contains...

Page 11: ...g to repair the leak Personnel exposed to high concentration of CO2 gas will experience tremors which are followed rapidly by loss of consciousness and death CAUTION PRECAUTIONS TO BE TAKEN IN STORAGE...

Page 12: ...r rusted caps Open valve slowly If valve is hard to open discontinue use and contact your supplier Never apply flame or localized heat directly to any part of the cylinder High temperatures may damage...

Page 13: ...Life Disconnecting the power supply or turning the power switch off for longer than 48 hours will result in a service call to reprogram the dispenser The battery will recharge itself when the power is...

Page 14: ...Lipton Brewed Iced Tea Training Installation Service Manual 630460171 6 May 7 2002...

Page 15: ...clarity A metered quantity of cold water is added to the brewed tea mixture to produce finished tea The cold water reduces the temperature of the final product to approximately 90 F 32 C This tempera...

Page 16: ...MENU key will scroll through five basic modes in a round robin fashion The menus and their order are DATA VIEW SET TIME STRENGTH SERVICE and SET UP To enter a selected mode the STOP key may be presse...

Page 17: ...are no customers at the restaurant or a slow time of the day 1 Press the key to enter SET RINSE TIME Read the flash screens Press or key to move the cursor Press or keys to change settings Press key...

Page 18: ...stalled as unsweetened the valve is overrid den and locked out and the controller skips over this function in Ser vice mode HOT BREW WATER VALVE STATE This screen displays the current state of the Hot...

Page 19: ...es Fahrenheit and degrees Celsius HEATER RELAY STATE This screen displays the current state of the hot water heater safety relay ON OFF Pressing the LANGUAGE key will toggle the state between ON and O...

Page 20: ...quence approxi mately 1 gram per second NOTE Tea extract may accumulate in the mix chamber Several dis penses may be required for tea extract to start flowing from the noz zle The allowed strength acc...

Page 21: ...P HOT BREW WATER Holding the spigot open during this step will cause the brewer to do a 10 sec ond hot water only pour This is used to calibrate the amount of hot water to be dispensed during a normal...

Page 22: ...displays may be scrolled by pressing or Keys Tea Pump State Tea extract flow may be initiated by pulling spigot handle Sweetener Valve State Sweetener flow may be initiated by pulling spigot handle H...

Page 23: ...closed when the dispense lever is pulled forward This action initiates the dispense function through the control board Main Power Switch A manual power switch at rear of unit activates power to the d...

Page 24: ...tal Specifications This brewer is intended for indoor installation only Operating Temperature Range 60 F to 110 F 10 C 38 C Storage Temperature Range 40 F to 130 F 4 C 54 C Electrical Requirement 15 a...

Page 25: ...NATIONAL AND LOCAL CODES WARNING To avoid possible electrical shock make sure the brewer is properly grounded by connecting the earth ground cable in the power cord to any connection in the machine m...

Page 26: ...r indoor installation only in a non harsh environment and out of direct sunlight CAUTION If the unit is exposed to freezing temperature water in the unit will freeze and may damage the unit LOOSE PART...

Page 27: ...must not be emptied into the drip tray The overflow tube must first be disconnected from the vertical nozzle hidden behind the center support of the lower housing must remove lower door to expose The...

Page 28: ...ressure is above 70 psi 3 Connect the 3 8 inch water filter outlet to the water inlet fitting on the back of the brewer Connect sweetener BIB to the 1 4 inch sweetener in let tube 4 Connect the Power...

Page 29: ...15 to 20 minutes for the temperature of the water in the tank to reach the desired brewing temperature 160 F minimum to 180 F maximum 14 Press key and then the key to exit the TANK STATUS SET UP TEA E...

Page 30: ...2 full turns clockwise to at which point maximum sweetness approx 15 brix is reached 7 Press and then the key to exit SETUP SWEETENER SET UP COLD WATER 1 Press the key to enter SETUP COLD WATER 2 Pul...

Page 31: ...ll be cleaned Recommend a time when they open the restaurant in the morning This time should be when they normally clean their dispensing equipment or when there are no customers at the restaurant or...

Page 32: ...NGTH mode and following the instructions on the display Range 5 Explain this procedure to the store manager 10 Press key and then key to exit SETUP TEA SYRUP 11 Press 4 times and then press key to exi...

Page 33: ...handle down to start the flow of HOT water 1 of 5 will be displayed 6 When water stops flowing return the handle to the up position 7 The rinse cycle consists of 5 separate HOT water pours plus 1 norm...

Page 34: ...Lipton Brewed Iced Tea Training Installation Service Manual 630460171 26 May 7 2002 DIAGRAMS FIGURE 2 Plumbing Diagram...

Page 35: ...Lipton Brewed Iced Tea Training Installation Service Manual May 7 2002 27 630460171 FIGURE 3 Wiring Diagram...

Page 36: ...dispensed during a normal pour sequence 7 Press the Run key to return to normal operation Maintenance 1 Make sure CO2 and syrup supplies are maintained at all times 2 Remove syrup accumulation form t...

Page 37: ...r line connector form the empty Bag in Box then connect sweetener line connector to a full box FIGURE 4 Bag In Box Sweetener System Diagram FIGURE 5 Sweetener Line Soldout Switch Inside the Unit Requi...

Page 38: ...Lipton Brewed Iced Tea Training Installation Service Manual 630460171 30 May 7 2002...

Page 39: ...rge them in the detergent bucket and clean them with a brush or cloth 3 Remove each part and submerge them into the rinse bucket to remove the deter gent 4 Place the empty catch pitcher under the nozz...

Page 40: ...rocedure Press the RINSE key to place the brewer in the rinse cycle mode In this mode the brewer will require user intervention to initiate each flush of hot water through the system This is done by o...

Page 41: ...conds flush deadlegs for 10 seconds Blink LED warning flash backlight for 2 seconds flush deadlegs for 10 seconds Wait 80 seconds Wait 80 seconds Wait 80 seconds No No No Is water temperature above 16...

Page 42: ...om the tea and sweetener containers 5 Remove the end caps located opposite the tubing connections on the bag in box connectors 6 Disconnect the Tea Sold Out Chamber from the clip on the back wall of t...

Page 43: ...connectors and end caps into the two Sanitizing buckets that were pre pared above Repeat steps 8 and 9 to run the sanitizing solution through the sys tem 14 After all of the Sanitizing solution has b...

Page 44: ...e cut length of pump tubing two hose clamps and instructions FIGURE 6 TEA EXTRACT PUMP REPLACING PUMP TUBING Replace pump tubing as follows 1 Remove pump motor assembly from the metal pump mounting br...

Page 45: ...with each other FIGURE 8 7 Once the tubing is in place hold the tubing with one hand capture the lower part of the tubing with the outer housing then proceed to capture the shaft of the roller assembl...

Page 46: ...May 7 2002 FIGURE 9 9 Insert the extract delivery tube into the pump tubing ends and secure them using the new hose clamps supplied in the kit Be sure to use pliers to squeeze and tighten the hose cl...

Page 47: ...ion and help trouble shooting the beverage system FRESH BREWED SERVICE 1 866 Lip tonT 547 8668 liptontea ngbservice com IMPORTANT Only qualified Personnel should service internal components or electri...

Page 48: ...In low power mode the tank will only heat for 20 seconds out of every minute 40 sec onds off 20 seconds on Full power to the tank will resume if the water tank temperature drops below 165 F Unit will...

Page 49: ...n low power mode Signal voltage from the control module would supply 3 3 VDC to the low side terminals 3 red and 4 black of the relay The high side of the relay would handle the AC line voltage to the...

Page 50: ...nder load the output should be between 22 and 25 VAC No lower than 22 VAC As viewed from the rear The left transformer supplies power to the KIP valves and flow control valves power is only switched t...

Page 51: ...dash line on the outlet side of the body Take careful note of the orientation of the dash line on the body of the valve It may be in one position for Hot flow and in another position for Cold flow Ch...

Page 52: ...ive valve micro switch No power to valve micro switch Control board failure Not in the run mode Replace With the wires disconnected check function of switch with Ohm meter check between the common and...

Page 53: ...e too high Measure and adjust as necessary Unit will shut off heater relay if water temperature exceeds 192 F A high temperature message will appear on the data mode screen To turn the heater relay ba...

Page 54: ...emperature as shown while in DATA mode is within 5 degrees of the hot water temperature as measured during a 15 second dispense from the spigot If not then there could be a bad temperature sensor wire...

Page 55: ...FAX 55 21 593 1829 England Tything Road Alcester Warwickshire B49 6 EU England 44 789 763 101 FAX 44 789 763 644 France 71 Route De St Denis F 95170 Deuil La Barre Paris France 33 1 34 28 6200 FAX 33...

Page 56: ...Lipton Brewed Ice Tea Dispenser Installation Service Manual 630460171 48 May 7 2002...

Page 57: ...IMI Cornelius Inc One Cornelius Place Anoka MN 55303 1592 U S A Total Systems Commitment IMI Cornelius Inc One Cornelius Place Anoka MN 55303 1592 U S A Total Systems Commitment...

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