Cornelius 2 Flavor Post-Mix Cold Coffee Dispenser Quest 2000 Service Manual Download Page 9

 Quest 2000 Service Manual

© 2004, IMI Cornelius Inc.

- 5 -

Publication Number: 720529901SER

PLANNED MAINTENANCE SCHEDULE

D

AILY

Flush System:

1.

Move Dispense/Flush levers located on the platform assembly in 

the refrigerated cabinet to the “Flush” position. Place an empty cup 
on the drip tray below each dispense nozzle.

2.

Close the door and depress each dispense button for 2-3 seconds 

or until clear water flows from each dispense nozzle.

3.

Return the Dispense/Flush levers to the “Dispense” position.

4.

Press each dispense button for 1-2 seconds to release the water 

pressure present in the concentrate pump system.

5.

Clean Splash Zones & Dispense Nozzles:

6.

On a daily basis, clean the external cabinet and splash 

areas using a clean damp cloth. Remove and wash the 
cup rest and drip tray using a mild dish soap.

7.

Remove the dispense nozzles and static mixers by rotat-

ing each 90

°

 and pulling down. Remove the mixing 

chambers by pulling straight forward. Wash using a mild 
dish soap.

IMPORTANT:  DO NOT wash nozzles, static mixers, or 
mixing chambers in a dish washer. This will distort the 
plastic and damage the o-rings. Additionally, do not soak 
them in sanitizing solution longer than 2 minutes.

W

EEKLY

Check concentrate to water brix ratio (refer to the Brixing Procedure in this manual).

Sanitize the Juice Dispenser:

Step 1 - Rinse With Hot Water

1.

Prepare two 2 oz. packets of Stera-Sheen

 

Green Label sanitizing solution (or similar brand) by 

dissolving each packet in 1 gallon (3.8L) of potable water to insure 200 ppm of available chlorine.

IMPORTANT:  Use potable water at 80°F-100°F (26.7°C-37.8°C). Water above this range will break-
down the chlorine count and minimize sanitation.

2.

Remove the juice concentrate containers and place them in separate refrigerated compartment.

3.

“Flush” the system by following the instructions in the Daily Section.

4.

Fill a clean empty concentrate container with one quart of extremely hot tap water, approximately 

140°F (60°C) and place into unit. Dispense all of the hot water into a large container. Repeat for the 
remaining dispense valves.

5.

Remove the mixing chambers, nozzles, and static mixers. Rinse in hot water to remove excess pulp 

and concentrate.

6.

Place the mixing chambers, nozzles, and static mixers in a separate container of sanitizing solution 

and agitate vigorously. Allow the parts to soak for two minutes. Rinse thoroughly with fresh tap 
water.

7.

Reinstall the static mixer, nozzles, and mixing chambers.

Step 2 - Sanitize Pump System

1.

Fill a clean concentrate container with 2 quarts (1.9L) of fresh sanitizing solution.

2.

Place handles in the “dispense” position and close the door.

R

Summary of Contents for 2 Flavor Post-Mix Cold Coffee Dispenser Quest 2000

Page 1: ...T 2000 Service Manual Release Date March 18 2004 Publication Number 720529901SER Revision Date November 23 2004 Revision B Visit the IMI Cornelius web site at www cornelius com for all your Literature needs ...

Page 2: ...ing met in addition to the information contained in this manual To inquire about current revisions of this and other documentation or for assistance with any Cornelius product contact Trademarks and copyrights Aurora Cornelius Decade Hydro Boost Sitco Spirit UF 1 Vanguard Venture Olympus and Vista are registered trademarks of IMI Cornelius Inc Optifill trademark is pending This document contains p...

Page 3: ... 3 Supplies 3 Checking Adjusting the Brix Setting 3 Planned Maintenance Schedule 5 Daily 5 Weekly 5 Step 1 Rinse With Hot Water 5 Step 2 Sanitize Pump System 5 Step 3 Prepare Dispenser for Use 6 Semi Annual 6 Annually 6 Trouble Shooting Guide 8 Assembly Drawings 11 System Wiring Diagram QST 2000 11 Main Electrical Box Wiring Diagram QST 2000 12 ...

Page 4: ......

Page 5: ...Clearance Recommended 12 30 48 cm on top and 4 10 16 cm required in back for air circulation Electrical Connection 6 ft long 1 83 m power cord with 3 prong plug attached to dispenser Export models have line cord less plug Power Supply 15 amps at 120 volts dedicated power supply 20 amps at 230 volts dedicated power supply Water Connection 3 8 in 0 95 cm SAE male flare fitting on dispenser Water Sup...

Page 6: ...te containers on the dispensing platform shelf inside the refriger ated cabinet 3 Engage the concentrate container by pressing it downward into the bottle adapter opening on the dispensing platform NOTE Be sure to lubricate the o ring seal on the container nozzle This will ensure a good seal and allow the pumps to draw concentrated from the containers more easily Failure to create a good seal at t...

Page 7: ... drink 2 Check drink temperature with a reliable thermometer target is 35 45 F or 1 6 7 2 C Discard this drink after checking temperature NOTE If drink temperature is not within the target range refer to the basic troubleshooting sec tion 3 Dispense a 12 oz 354 8 ml drink sample into a clean dry cup Thoroughly stir the sample using a straw 4 Using a straw transfer a small sample of finished drink ...

Page 8: ... rotate the appropriate water flow control according to the diagram below Repeat steps 1 5 until the brix setting is achieved IMPORTANT When making changes to the water flow control do not rotate more than 1 4 turn per adjustment Additionally prior to taking your next brix reading tap the corresponding dis pense button several times prior to drawing a sample This will clear remnant drink from the ...

Page 9: ...rate to water brix ratio refer to the Brixing Procedure in this manual Sanitize the Juice Dispenser Step 1 Rinse With Hot Water 1 Prepare two 2 oz packets of Stera Sheen Green Label sanitizing solution or similar brand by dissolving each packet in 1 gallon 3 8L of potable water to insure 200 ppm of available chlorine IMPORTANT Use potable water at 80 F 100 F 26 7 C 37 8 C Water above this range wi...

Page 10: ... Remove the access port from the Y shaped water inlet solenoid located on the right side of the dispenser 4 Clean and reinstall the stainless steel water strainer Clean Chassis Interior 1 Clean the condenser cooling fins 2 Clean the air inlet grilles located on the rear and top panels of the dispenser 3 Clean the interior base 4 Wipe the fan blade clean 5 Reinstall the right side panel turn on the...

Page 11: ... reveal the pump tube and rollers 5 Remove the old pump tube from the pump body If the roller assembly comes out with the tubing place it back into the pump housing being sure to align the roller assembly shaft keyway to the motor shaft so that the two interlock 6 Firmly press the new hose into the pump body around the roller assembly being sure to keep the protruding ends even with each other 7 O...

Page 12: ...bank sensing probe Fill ice bath to proper water level Defective Ice Bank Control or sensing probe Replace Cabinet fan is inoperative resulting in warm concentrate water contin ues to cool Replace Compressor short cycles on over load Excessively high discharge pres sure due to restricted condenser or inoperative condenser fan motor Compressor starts but hums and trips overload Seized or shorted co...

Page 13: ...rd Test and replace if necessary No concentrate dis pensed water only Concentrate container not fully engaged into receptacle on pump platform Refer to Concentrate Loading sec tion of this manual Dispense Flush lever in FLUSH position Move lever to DISPENSE position Concentrate too cold not properly thawed Concentrate should be 35 40 F 1 7 4 5 C prior to loading Defective pump motor Replace pump m...

Page 14: ...sformer has line volt age present on primary side If no 28VAC output from the secondary replace transformer Defective voltage regulator board VRB located inside front electrical box Confirm board produces 28VDC present when the dispense button is pressed refer to the Electrical Box Wiring Diagram for VDC output loca tion Replace VRB if necessary Defective dispense control board Push button or port...

Page 15: ...Quest 2000 Service Manual 2004 IMI Cornelius Inc 11 Publication Number 720529901SER ASSEMBLY DRAWINGS SYSTEM WIRING DIAGRAM QST 2000 ...

Page 16: ...Quest 2000 Service Manual Publication Number 720529901SER 12 2004 IMI Cornelius Inc MAIN ELECTRICAL BOX WIRING DIAGRAM QST 2000 ...

Page 17: ...ny nature IMI Cornelius Inc will accept a part parts or equipment freight prepaid and return same freight collect to the sender within the continental U S or port of export within the continental limits of the U S IMI Cornelius Inc is not responsible for international freight customs fees or duties at country of destination ADDITIONAL FOUR YEAR LIMITED WARRANTY ON COMPRESSOR This warranty shall be...

Page 18: ... adjustments of any kid including regulators pumps thermostats ratio or brix settings stratification issues preventative maintenance sanitizing etc IMI Cornelius Inc will consider only actual service time on the equipment Charges for mileage holiday pay night charges and overtime will not be considered All labor claim that are fare reasonable and within the terms of the warranty and allotted repai...

Page 19: ...IMI Cornelius Inc www cornelius com ...

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