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XPL

Copley Controls, 20 Dan Road, Canton, MA 02021, USA 

Tel: 781-828-8090 

Fax: 781-828-6547

 

Tech Support: E-mail: [email protected], Web: 

http://www.copleycontrols.co

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Page 16 of 28

RoHS

Xenus

 

Plus

 CANopen

MOTOR CONNECTIONS (CONT’D)

MULTI-MODE ENCODER PORT

This port consists of three differential input/output channels that take their functions from the Basic Setup of the drive.

With quad A/B encoder feedback, the port works as an output, buffering the signals from the encoder. With resolver or sin/cos encoder 

versions, the feedback is converted to “emulated” quad A/B/X signals with programmable resolution. These signals can then be fed back 

to an external motion controller that closes the position or velocity loops. As an input, the port can take quad A/B signals to produce 

a dual-loop position control system or use the signals as master-encoder commands in camming mode. In addition, the port can take 

stepper command signals (CU/CD or Pulse/Direction) in differential format.

Secondary

Encoder Input

Input/Output

Select

Quad A/B/X primary

encoder

MAX3032

MAX3097

Buffered A/B/X signals

from primary encoder

Secondary

Encoder Input

Input/Output

Select

MAX3032

MAX3097

Emulated Quad A/B

signals from 

analog Sin/Cos encoder

or resolver

Emulated A/B/X signals

Input/Output

Select

MAX3097

MAX3032

A/B/X signals from

digital encoder

AS BUFFERED OUTPUTS FROM A DIGITAL QUADRATURE

 

PRIMARY ENCODER

When  using  a  digital  quadrature  feedback  encoder,  the  A/B/X  signals  drive 

the multi-mode port output buffers directly. This is useful in systems that use 

external controllers that also need the motor feedback encoder signals because 

these now come from J8, the Control connector. In addition to eliminating “Y” 

cabling where the motor feedback cable has to split to connect to both controller 

and motor, the buffered outputs reduce loading on the feedback cable that 

could occur if the motor encoder had to drive two differential inputs in parallel, 

each with it’s own 121 ohm terminating resistor.

AS EMULATED QUAD A/B/X ENCODER OUTPUTS FROM AN 

 

ANALOG SIN/COS FEEDBACk ENCODER

Analog  sin/cos  signals  are  interpolated  in  the  drive  with  programmable 

resolution. The incremental position data is then converted back into digital 

quadrature  format  which  drives  the  multi-mode  port  output  buffers.  Some 

analog encoders also produce a digital index pulse which is connected directly 

to the port’s output buffer. The result is digital quadrature A/B/X signals that 

can be used as feedback to an external control system.

AS A MASTER OR CAMMING ENCODER INPUT FROM A

 

DIGITAL QUADRATURE ENCODER

When  operating  in  position  mode  the  multi-mode  port  can  accept  digital 

command signals from external encoders. These can be used to drive cam 

tables,  or  as  master-encoder  signals  when  operating  in  a  master/slave 

configuration.

AS DIGITAL COMMAND INPUTS IN PULSE/DIRECTION,
PULSE-UP/PULSE-DOWN, OR

 

DIGITAL QUADRATURE ENCODER FORMAT

The multi-mode port can also be used when digital command signals are in 

a differential format. These are the signals that typically go to single-ended 

inputs. But, at higher frequencies these are likely to be differential signals in 

which case the multi-mode port can be used.

Input/Output

Select

MAX3097

MAX3032

Pulse/Dir or CU/CD 

differential commands

Secondary or CAM

Master encoder

Summary of Contents for Xenus Plus CANopen XPL Series

Page 1: ...Vac Ic Ip XPL 230 18 100 240 6 18 XPL 230 36 100 240 12 36 XPL 230 40 100 240 20 40 Add R for resolver feedback option Control Modes Indexer Point to Point PVT Camming Gearing Position Velocity Torqu...

Page 2: ...n LO 2 3 Vdc Vin HI 2 7 Vdc Vhysteresis 400 mVdc Differential IN3 4 or IN5 6 Vin LO 200 mVdc Vin HI 200 mVdc Vhysteresis 200 mVdc IN7 14 Opto isolated 15 30 Vdc compatible bi polar 2 groups of 4 with...

Page 3: ...drive without heatsink 3 1 lb 1 40 kg for XPL HS heatsink 1 86 lb 0 84 kg for XPL HL heatsink Ambient temperature 0 to 45 C operating 40 to 85 C storage Humidity 0 to 95 non condensing Contaminants Po...

Page 4: ...nating resistors 18 M counts sec post quadrature 4 5 M lines sec As Emulated Output Quadrature encoder emulation with programmable resolution to 4096 lines 65 536 counts per rev from analog sin cos en...

Page 5: ...lap LED color may be red green off or flashing of either color CAN status LED 6 9 1 5 D Sub 9F 3 3 2 2 1 8 CAN_L CAN_GND CAN_H CAN_L RJ 45 CAN_GND CAN_H 7 1 J7 Pin 8 Pin 1 canopen connectors Dual RJ 4...

Page 6: ...e ASCII Interface to Enable the amplifier in Programmed Position mode Home the axis Issue a series of move commands while monitoring position velocity and other run time variables Additional informati...

Page 7: ...ut diodes the control core will be able to control the on off state of the PWM outputs safe torque OFF STO functional diagram In order for the PWM outputs of the Xenus Plus to be activated current mus...

Page 8: ...d from devices with active pull up and pull down to take advantage of the high speed inputs Single ended PWM Direction Single ended 50 PWM differential 50 PWM differential PWM Direction Single ended p...

Page 9: ...ck cable that could occur if the motor encoder had to drive two differential inputs in parallel each with it s own 121 ohm terminating resistor Secondary Encoder Input Input Output Select MAX3032 MAX3...

Page 10: ...B Quad encoder inputs for Position or Camming modes differential single ended 12 Vdc max 12 Vdc max NON ISOLATED digital INPUTS Inputs IN1 2 are 24V tolerant These are high speed types with pull up r...

Page 11: ...99k 5 1V IN9 5 4 99k 5 1V IN10 6 24V opto isolated digital INPUTS These inputs have all the programmable functions of the GP inputs plus opto isolation There are two groups of four inputs each with it...

Page 12: ...riving PLC inputs that are opto isolated and connected to 24 Vdc The diode prevents conduction from 24 Vdc through the 1 k resistor to 5 Vdc in the drive This could turn the PLC input on giving a fals...

Page 13: ...ange of 10V to 13 2V 5V output 400 mA Signal Ground 21 20 17 5 19 Sin Sin Cos Cos Inx Inx 18 1 10k 121 J10 10k 121 Encoder FG sin cos 5V 0V 23 22 10k 121 indx Frame Ground 10k Sin Cos Indx 10k 10k ANA...

Page 14: ...SI in the use of clock and data signals but which also supports analog sin cos channels from the same encoder The number of position data bits is programmable as is the use of sin cos channels Use of...

Page 15: ...lectrical cycle of the motor There are three of them U V W and they may be sourced by magnetic sensors in the motor or by encoders that have Hall tracks as part of the encoder disc They typically oper...

Page 16: ...e external controllers that also need the motor feedback encoder signals because these now come from J8 the Control connector In addition to eliminating Y cabling where the motor feedback cable has to...

Page 17: ...ARE CONNECTED TO MAINS POWER Fuse Fuse Earth Fuse Fuse Optional J3 REGEN REGEN Frame Ground U V W 1 4 5 2 3 4 3 2 1 Mot U Mot V Mot W Frame Ground J4 J1 J2 J8 24V BRAKE RTN Signal Ground Aout OUT2 OUT...

Page 18: ...RCUITS ON J1 J2 J3 ARE CONNECTED TO MAINS POWER Fuse Fuse Earth Fuse Fuse Optional J3 REGEN REGEN Frame Ground U V W 1 4 5 2 3 4 3 2 1 Mot U Mot V Mot W Frame Ground J4 J1 J2 J8 24V BRAKE RTN Signal G...

Page 19: ...AC MAINS 100 to 240 Vac 1 or 3 47 to 63 Hz L3 L2 L1 Fuse 1 H N LINE FILTER BRUSHLESS MOTOR DANGER HIGH VOLTAGE CIRCUITS ON J1 J2 J3 ARE CONNECTED TO MAINS POWER Fuse Fuse Earth Fuse Fuse Optional J3...

Page 20: ...nd XPL 230 40 R models AWG 14 600V for XPL 230 18 R Shielded cable required for CE compliance J2 Cable Connector Wago 51118008 or 721 104 026 047 RN01 0000 Euro style 5 0 mm pluggable female terminal...

Page 21: ...rame Gnd 10 Enc B1 19 Sin1 2 Hall U 11 Enc B1 20 Cos1 3 Hall V 12 Enc A1 21 Cos1 4 Hall W 13 Enc A1 22 Index1 5 Signal Gnd 14 Enc S1 23 Index1 6 5 Vdc Out 15 Enc S1 24 IN15 ENCFLT 7 AIN3 Motemp 16 Sig...

Page 22: ...30 40 R models AWG 14 600V for XPL 230 18 R Shielded cable required for CE compliance J2 Cable Connector Wago 51118008 or 721 104 026 047 RN01 0000 Euro style 5 0 mm pluggable female terminal block Ca...

Page 23: ...c B1 19 Sin1 S3 2 Hall U 11 Enc B1 20 Cos1 S4 3 Hall V 12 Enc A1 21 Cos1 S2 4 Hall W 13 Enc A1 22 Ref R2 5 Signal Gnd 14 Enc S1 23 Ref R1 6 5 Vdc Out 15 Enc S1 24 IN15 ENCFLT 7 AIN3 Motemp 16 Signal G...

Page 24: ...e Because of their smaller wire gauge these should not be used as part of a safety ground system Motor cases can be safety grounded either at the motor by earthing the frame or by a grounding conducto...

Page 25: ...ive remains at earth potential and eliminating a shock hazard that could occur of the chassis were allowed to float to the potential of the mains While this connection keeps the heatplate at earth pot...

Page 26: ...o protective sheets blue on one side and clear on the other Both must be removed when the interface pad is installed STEPS TO INSTALL 1 Remove the blue protective sheet from one side of the pad and pl...

Page 27: ...7 6 5 4 3 2 1 Standard Heatsink Low Profile Heatsink w fan Low Profile Heatsink or no Heatsink w fan Standard Heatsink w fan 5 1 2 3 4 No Heatsink Mains 240 Vac Continuous Output Current Adc Ambient...

Page 28: ...above Norcomp 979 015 020R121 CME 2 J5 CME 2 Drive Configuration Software CD ROM SER CK RS 232 Cable Kit Heatsink Kits for Field Installation Optional XPL HL Heatsink Kit Low Profile 1 Heatsink low p...

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