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40V Cordless Lawn Mower    

G543                    

Instructions for Use 

 

Please read and retain these instructions for future reference

                                             

v001: 15/01/20 

 

Page No. 15 

 

NOTE: Adjusting the nuts while making blade 
adjustments is a very sensitive procedure. A turn of 
1/16in is considered a major adjustment. 
Before tightening one adjustment nut, make sure to 
adjust the opposite nut an equal amount. 
 
Do not over-tighten adjustment nut, as this could 
damage cutting bar. 

 
To check for correct adjustment insert a piece of paper between the cutting cylinder and the straight blade. 
 
Check with a piece of paper at each end of the blade to ensure correct adjustment along the length of the 
blade. When the cutting cylinder is turned by hand the paper should be cut cleanly. 
 
If the paper is not cut then gradually tighten the nuts until the paper can be cut cleanly. 
 
To maintain maximum run time and smooth, efficient cutting performance, an oil or spray lubricant can be 
applied to the edge of the straight blade and the shaft bearings. 
 

Over Current Protection 

The Mower is equipped with a “Over current protection” device. It activates if the blade gets jammed, 
clogged or the motor is overloaded because you are trying to cut grass that is much too long, or wet. The 
machine will stop when this happens. 
 
Only start the mower again after removing all obstacles or obstructions, setting the cutting height to its 
highest position or waiting until the grass has dried out. After the over current safety switch has operated it 
is necessary to wait approximately 3 minutes before you restart the mower. Press the circuit breaker RED 
BUTTON (Fig.9 on/off switch). You can then start the mower normally. 
 

Mowing 

 

To obtain a clean cut, push the unit in straight lines (passes) at a deliberate walking pace. 

Overlap the passes to even the cut and to avoid any uncut strips. 

 

If you hear the motor in the unit change pitch dramatically while mowing, it may be overloaded. 

Attempting to force the mower to cut may damage the motor. 

 

Check to see if the grass is very thick or long, a first cut with height set higher will help reduce the load 
on the motor (See Cutting Height Adjustment section).  

 

Push the unit more slowly when cutting thick, long, or wet grass. 

 

The area of cut depends on the lawn conditions, grass thickness, grass length, moisture content, and 
height of cut. 

 

For the maximum area of cut it is recommended to cut the lawn more frequently, mow in dry conditions, 
select a high cutting height, and walk at normal speed. 

 

Start mowing around the edges of the area to be mowed, then cut the central area in strips 

 

Summary of Contents for G543

Page 1: ...543 Instructions for Use Please read and retain these instructions for future reference v001 15 01 20 Page No 1 IMPORTANT Please read the instructions carefully and make sure you understand them before using the 40V lawn mower ...

Page 2: ...ce v001 15 01 20 Page No 2 Contents Technical Data 3 Safety instructions 3 Explanation of symbols on the machine 5 Part Identification 7 Assembly 8 Operation 12 CHARGING BATTERY Fig 14 16 Additional safety instructions for battery and charger 17 CLEANING MAINTENANCE 19 STORAGE 19 EU DECLARATION OF CONFORMITY 20 ...

Page 3: ...ve dust mask is not worn 2 Damage to hearing if effective hearing protection is not worn Health defects resulting from vibration emission if the power tool is being used over longer period of time or not adequately managed and properly maintained WARNING This machine produces an electromagnetic field during operation This field may under some circumstances interfere with active or passive medical ...

Page 4: ...r transportation when crossing surfaces other than grass and when transporting the machine to and from the area to be mowed Switch on the motor according to instructions and with feet well away from the blade s Do not tilt the machine when starting or switching on the motor except if the machine has to be tilted for starting in long grass In this case do not tilt if more than absolutely necessary ...

Page 5: ...al spare parts Damaged battery chargers cables and plugs increase the risk of an electric shock Do not operate the battery charger on easily inflammable surfaces e g paper textiles etc or surroundings The heating of the battery charger during the charging process can pose a fire hazard Use only batteries intended specifically for the machine Use of any other batteries may create a risk of injury a...

Page 6: ...h off and remove isolator key before adjusting cleaning and before leaving product unattended for any period Not applicable Wait until all machine components have completely stopped before touching them The blades continue to rotate after the machine is switched off a rotating blade can cause injury Do not use the machine in the rain or leave it outdoors when it is raining Beware electric shock ha...

Page 7: ...40V Cordless Lawn Mower G543 Instructions for Use Please read and retain these instructions for future reference v001 15 01 20 Page No 7 Part Identification ...

Page 8: ...king material until you have carefully inspected and satisfactorily operated the product BEFORE ASSEMBLY Firstly unpack and check all parts have been supplied If you think any parts are missing first check the packaging again before calling the customer services helpline Mower Assembly 1 Fit the Lower handle 6 onto the two large lugs on the Main unit 13 Fit one side and then flex the other side of...

Page 9: ... in place Make sure that the Upper handle 3 is facing up safety button facing up see Figure 3 If you have incorrectly assembled this part disconnect and re assemble in the correct orientation 3 Use two sets of the nuts and bolts Figure2 to assemble the Upper and Middle handle assembly to the Lower Handle 6 The nuts should be positioned on the outside of the handle and the bolts on the inside See F...

Page 10: ...4 Once the Handle is assembled connect the plug on the handle cable to the socket on the Main unit Tighten the screw ring to secure the cable See Figure 5 Fig 5 5 Secure the cable to the handle using the three cable clips Fig 6 Fig 6 6 Attach the Grass catcher to the mower base Note This mower can be used with or without the Grass catcher ...

Page 11: ...e as shown in Figure 8 Note the length of the Security Belt can be adjusted by modifying the loop length See Figure 8 To install the battery 1 Open the Battery case cover 9 2 Fully insert the battery pack 10 into the battery case until the Battery Lock Button 14 bounces back to its normal position Close the battery case cover securely To remove battery To remove the battery pack withdraw it from t...

Page 12: ...e motor Insert the key Fig 10 into the slot Then turn on the battery case on off switch see Fig 9 on the ON position Press and hold the safety lock out button 2 Pull the Operation Lever Part 1 in Part Identification upward to the handle to start the mower while holding the safety lock out button 2 When the motor is starting to run you can release the safety lock out button 2 Stopping Release the o...

Page 13: ...to make one cut at the highest setting then another cut at a lower setting Adjust the mower to the desired height as follows 1 Ensure that the roller is fitted flat it is recommended that the height is adjusted on a level surface It is also recommended that the Grass catcher be removed as this will allow easier access to the adjustment knobs 2 Loosen the two large knobs one on each side of the mow...

Page 14: ...justed prior to leaving factory misalignment can sometimes occur this can be caused by blades being too loose or too tight against the cutting bar This can cause an uneven cut or make the mower hard to push To correct misalignment adjustments to the cutting bar are needed Each end of the cutting bar can be adjusted separately Turn the two adjustment nuts clockwise to tighten this moves the cutting...

Page 15: ...ing to cut grass that is much too long or wet The machine will stop when this happens Only start the mower again after removing all obstacles or obstructions setting the cutting height to its highest position or waiting until the grass has dried out After the over current safety switch has operated it is necessary to wait approximately 3 minutes before you restart the mower Press the circuit break...

Page 16: ...icate a problem NOTE After several charge and discharge cycles the battery will attain full capacity DO NOT CHARGE THE BATTERY AT AMBIENT TEPERATURES BELOW 4º C OR ABOVE 40ºC 1 Plug the charger into an appropriate AC power outlet The green indicator 13 lights on to tell you that the charger is ready for use 2 Insert the battery pack 3 into the charger 11 as shown in Fig 14 making sure the pack is ...

Page 17: ... its battery pack in a depleted condition NOTE Only after several charge and discharge cycles the battery will attain full capacity 6 To prolong battery life avoid leaving the battery pack on charger for extended periods of time over 30 days without use Although overcharging is not a safety concern it can significantly reduce overall battery life 7 The battery pack will reach optimum performance a...

Page 18: ...nce v001 15 01 20 Page No 18 The battery fluid a 25 30 solution of potassium hydroxide can be harmful In case of skin contact immediately rinse with water Neutralize with a mild acid such as lemon juice or vinegar In case of eye contact rinse abundantly with clean water for at least 10 minutes Consult your GP ...

Page 19: ... before carrying out any cleaning or maintenance This will prevent you accidentally turning on the unit whilst cleaning it Check for any faults such as loose or damaged blades loose fittings and worn or damaged components If necessary carry out any repairs before using the mower again Check that covers and guards are correctly fitted and are not damaged in any way Clean the unit using a soft brush...

Page 20: ...named below has been designed to comply with all relevant sections of the below referenced standards and directives Description item Number G543 40V cordless cylinder lawn mower Model No Model No MST AJ1 40 Conforms to the following Machinery Directive 2006 42 EC Low Voltage Directive 2014 35 EU EMC Directive 2014 30 EU Noise Directive 2000 14 EC 2005 88 EC RoHS Directive 2011 65 EU 2015 863 EU Th...

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