Cooper F6-PA-LS Installation And Operation Instructions Manual Download Page 5

Theory of Operation

A functional block diagram of the Form 6-LS recloser con-

trol is shown in Figure 3. Current sensing is provided by 

three current transformers located in the recloser and inter-

faced to the Form 6 recloser control via the control cable. 

This cable also supplies Trip, Close, and Recloser status, 

and  connects  to  the  Recloser  Interface  (RIF)  module  to 

provide isolation for reliable operation. Voltages for meter-

ing are connected to the analog input module through 

terminal block TB8.
Line current flowing through the recloser is converted by 

the CPU module to a digital signal suitable for metering and 

fault current calculations. Data sampling occurs at a rate of 

64 times per cycle. The CPU contains a data acquisition 

section that uses the acquired samples to compute the 

fundamental currents and voltage for use in overcurrent, 

under/overvoltage, and under/overfrequency protection, 

as well as currents and voltages for metering functions. 

The current for overcurrent protection is calculated on a 

sub-cycle basis; it includes only the fundamental and DC 

component.
When the phase or ground current exceeds its pro-

grammed minimum-trip value and associated time-cur-

rent-curve  (TCC)  timing,  the  control  initiates  the  pro-

grammed sequence of recloser tripping and reclosing 

operations via the CPU and RIF modules. If the fault is 

temporary, the control ceases to command recloser oper-

ations after a successful reclose, and the control resets to 

the start of its operating sequence after a preset time 

delay. If the fault is permanent, the control performs its 

complete programmed sequence of reclose commands 

and locks out with the recloser open. Once locked out, the 

control must be closed via the operator panel or SCADA 

communications. This resets the control to the start of the 

operating sequence.
The following chain of events occurs for an operating 

sequence of two trips to lockout (one trip on TCC1, one 

trip on TCC2):
  1. The overcurrent signal is integrated with time on the 

selected curve for the first trip operation (TCC1) to pro-

duce the signal which energizes the trip circuit.

  2. Energizing the trip circuit connects the supply to the 

trip solenoid to open the recloser.

 3. Upon opening, the control starts timing on the first 

reclosing interval-delay time.

  4. Upon expiration of this reclosing interval-delay, a clos-

ing signal is issued from the control, closing the reclos-

er, and selecting the time-current characteristics for the 

second trip operation (TCC2).

 5. If current remains above the minimum-trip level, the 

recloser will trip on TCC2 and lockout the recloser.

S280-70-10

5

TRIP SOLENOID

CLOSE SOLENOID

A Ø CT
B Ø CT

C Ø CT

OPEN / CLOSE

SWITCHES

CT COMMON

RECLOSER

POWER

24 VDC
BATTERY

INTERCON-
NECTION
BOARD

CPU

I/O

FRONT

PANEL

RS-232

(PROVIEW

 PROTOCOL

ONLY)

TB7

TERMINAL

BLOCK

120/VAC
OUTLET
DUPLEX

ACCESSORY

TB8

TERMINAL

BLOCK

SENSING

VOLTAGE

INPUTS

3 inputs

USER

CONNECTIONS

5 outputs

8 inputs

USER

CONNECTIONS

8 outputs

MATCHING

TRANSFORMERS

AND SIGNAL

CONDITIONING

ANALOG INPUT

RIF

OPTICAL

ISOLATION

OPTICAL

ISOLATION

OPTICAL

ISOLATION

OPTICAL

ISOLATION

RS-232
IRIG-B

COMMUNICATIONS
BOARD ACCY

RS-485

FIBER-OPTIC

ETHERNET

TRANSFER

RELAY

SOURCE I

SOURCE II

INPUT
VOLTAGE
120 VAC

TEST
SWITCHES

Figure 3.

Form 6-LS pole mount recloser control operational flow diagram.

Figure 2.

Form 6-LS pole mount recloser control is accessible 

from both the front and back of the cabinet.

Summary of Contents for F6-PA-LS

Page 1: ...g Removable Inserts 32 Accessories 33 Loop Sectionalizing Accessories 33 120 VAC GFI Duplex Outlet 33 Discrete Interface Board Option Accessory 33 Cabinet Ordering Accessories 33 Cable Locking Sleeves...

Page 2: ...d high voltage lines and equipment and support our Safety For Life mission This manual may contain four types of hazard statements DANGER Indicates an imminently hazardous situation which if not avoid...

Page 3: ...rol Refer to the Customer Connections for AC Power section in this manual Control Battery Storage and Charging The 24 VDC control battery in the Form 6 recloser control is fully charged prior to shipm...

Page 4: ...itive ground fault and sync check The control is for application in distribution feeder loop sectionalizing schemes The Form 6 LS control senses the loss of voltage and after a predetermined time dela...

Page 5: ...ence of reclose commands and locks out with the recloser open Once locked out the control must be closed via the operator panel or SCADA communications This resets the control to the start of the oper...

Page 6: ...roView 5 X X Form 6 Control Programming Guide for information on programming the text messages These text messages appear on the front panel LCD and can be programmed to appear for alarm or other cond...

Page 7: ...recloser alarms CHANGE Allows the user to change the state of the con trol functions on the operator panel function keys Note The CHANGE mode is a ten second period in which one function setting can...

Page 8: ...AC or battery power CONTROL LOCKOUT The green LED indicates the control is in a locked out state i e a reclosing sequence is not in progress This LED does not indicate that the recloser is open RECLO...

Page 9: ...not restored before the Voltage Transfer time delay relay elapses the LEDs remain off even if voltage returns to a particular phase This identifies the phase that caused the LS to operate Activating...

Page 10: ...nd holding the CLOSE pushbutton does not activate the Cold Load Pickup feature See Cold Load Pickup in the Control Features section of this manual CLOSE CIRCUIT DISABLE Close Circuit Disable Figure 7...

Page 11: ...g the SUPERVISORY OFF key Operational data and metering information are available while the control is in the SUPERVISORY OFF position The TRIP and CLOSE pushbuttons and Hot Line Tag are active indepe...

Page 12: ...control to step through selected operations in the operating sequence without tripping The number of Sequence Coordination advances is programmable from one to three operations to provide trip coordi...

Page 13: ...also provides a minimum of three configurable input control contacts Each control contact is configurable using a graphical interface software Contacts accept a whetting voltage range of 12 250 VDC 1...

Page 14: ...ys of information the data profiler can provide depends upon configuration parameters Refer to Service Information S280 70 4 ProView 4 X X or S280 70 21 ProView 5 X X Form 6 Control Programming Guide...

Page 15: ...nterface software protocol The user can simultaneously communicate to the Form 6 control using both the front panel data port and the appro priate back panel serial communication port provided the bac...

Page 16: ...s Form 2 Form 3 Form 3A Form 4A Form 4C FXA FXB Form 5 and Form 6 recloser controls and are identified with the following label prominently displayed on the recloser sleet hood or the front of the ope...

Page 17: ...VSO16 16 000 1608 Auxiliary Powered NOVA 12 500 1111 Control Powered NOVA 12 500 1111 Duty Cycle Factor is Value x 105 WARNING Hazardous voltage Recloser and control must be solidly grounded Follow al...

Page 18: ...y voltage transformer Figure 12 illustrates grounding methods for 4 wire multi grounded systems with remote supply voltage transformer For effective surge protection all control and power conductors f...

Page 19: ...ISABLED A PHASE VOLTAGE B PHASE VOLTAGE C PHASE VOLTAGE FREQUENCY TRIP VOLTAGE TRIP METERING RESET TARGETS EVENTS LAMP TEST MENU ENTER SETTINGS OPER COUNTER ALARMS CHANGE F1 F2 F3 F4 TRIP CLOSE HOT LI...

Page 20: ...L CONNECTIONS Line to Neutral connected transformer Input Terminal Block External Ground Lug Figure 11 Recommended grounding method for the Form 6 LS pole mount recloser control installed on 4 wire mu...

Page 21: ...l Ground Lug Note Distance between transformer and recloser should be one pole span or less System Neutral Figure 12 Recommended grounding method for the Form 6 LS recloser control installed on 4 wire...

Page 22: ...or load side of the recloser The relay transfers the control power source from Source I of the control to Source II load side upon loss of source side voltage This circuitry is rated for 120 VAC oper...

Page 23: ...120 L2 TRANSFER RELAY COIL Power to Control Heater Convenience Outlet Transfer Relay shown de energized Y 15 Amp fuse 15 Amp fuse Figure 14 Default factory wiring transfer relay connections connected...

Page 24: ...ction WARNING Hazardous voltage Before applying power to the control confirm that male pins of the input power receptacle are electrically insulated to prevent unintentional contact with 120V AC volta...

Page 25: ...ns of the input power receptacle are electrically insulated to prevent unintentional contact with 120V AC voltage Failure to do so may result in severe personal injury or death T372 0 DANGER Hazardous...

Page 26: ...p Time 8 ms Dropout 15 ms Contact Input Voltage Rating 120 VAC 8 A 12 VDC 8 A 24 VDC 8 A 48 VDC 8 A 125 VDC 8 A Table 6 Ratings Table for Output Status Contact SS1 Resistive Load Pickup Time 2 ms Drop...

Page 27: ...te Contact output relays revert to de energized positions as shown upon downloading new schemes or Workbench files Relay Contacts shown for Indicated Status Figure 17 Form 6 LS control standard defaul...

Page 28: ...rmal Alternate Profile 3 Status Not in Alt 3 Profile Voltage Alarm Voltage Normal Relay Contacts shown for Indicated Status Customer Wiring Remote Supervisory Common Customer Supplied Voltage Inputs W...

Page 29: ...position Factory Supplied 28 VDC Whetting Voltage A Single common wire can be used for multiple inputs if it is jumpered at the I O board terminals NOTES Arresters to be metal oxide varistors MOVs 320...

Page 30: ...anel RS 232 Communication Port Pin Assignments RS 232 DTE J1 RS 232 1 2 3 4 5 6 7 8 9 Figure 21 Rear panel RS 232 communication port pin identification TB1 1 2 3 5 7 9 11 13 15 17 19 4 6 8 10 12 14 16...

Page 31: ...ser Control Programming Guide for additional information 11 Control clock set to the correct time Note Refer to Service Information S280 70 4 ProView 4 X X or S280 70 21 ProView 5 X X Form 6 Microproc...

Page 32: ...m right to left into the right side of the operating panel Figure 23 or down into the programming panel LED indicator section Figure 22 7 Place the front cover panel back onto the control Using a flat...

Page 33: ...ow Voltage Closing Reclosers 120 VAC Single or Three Phase Sensing Junction box equipped with Source 1 and Source 2 sensing cables 4 conductor 5 ft length includes hardwiring the low voltage closing c...

Page 34: ...r Systems representative for any additional voltage requirements Form 6 LS Pole Mount Recloser Control Installation and Operation Instructions 34 Radio Mounting Bracket 24 Vdc to 13 8 Vdc Converter Cu...

Page 35: ...n required This converter is compatible with loop ring and point to point star configurations A pair of industry standard ST type fiber optic connectors are mounted on the back of the board enabling c...

Page 36: ...Figure 27 2 Check the operational values for currents voltages and other metering information Note Scroll through the LCD display messages by press ing the and cursor movement arrows under neath the...

Page 37: ...ports and IRIG B timing con nections Figure 29 7 Disconnect the ground from the control 8 Carefully transport the control to a suitable service facility S280 70 10 37 CONTROL POWER CONTROL OK CONTROL...

Page 38: ...r testing the following functions of the Form 6 recloser control Overcurrent Timing Reclose Time Operating Sequence Reset Time Minimum Trip Current High Current Trip and Lockout The MET Tester is comp...

Page 39: ...nly high enough to force the required current through the secondary of the transformer and the recloser Note An alternative method of providing the necessary current through the transformer is shown i...

Page 40: ...ructions 40 WARNING Hazardous voltage Solidly ground all equipment Failure to comply can result in death severe personal injury and equipment damage T223 2 3 6 4 T3 Y H X Z VOLTAGE RATING OF RECLOSER...

Page 41: ...operating the manual closing tool 6 Replace the gasket and port cover on the recloser head after testing has been completed S280 70 10 41 Figure 35 Suggested test circuit for motor operated solenoid...

Page 42: ...menu Note Voltage should be between 25 31 VDC with the higher voltage at colder temperatures Under normal conditions with AC connected and a fully charged battery the charging current should be less t...

Page 43: ...2 27 volts per cell then the charge rate reduces to maintain a trickle charge The yellow LED flickers to indicate the battery has reached a full charge This process can take up to 24 hours Refer to T...

Page 44: ...r after ten seconds the control returns to normal operation 8 Verify the control clock is set to the current time after AC power has been reapplied Note The control clock may require resetting if the...

Page 45: ...Equipment Misoperation The control powered NOVA reclosers that require a VTC interface must be used with VTC ready controls Failure to use a VTC ready control will result in failure to trip or close...

Page 46: ...uire a VTC interface Catalog numbers for these kits are listed in Table 15 To order these kits or to obtain information on how to make a Form 4C recloser VTC ready contact your Cooper Power Systems re...

Page 47: ...ctory service department offers a basic testing and troubleshooting course for the Form 6 microprocessor based electronic recloser control This course taught by experienced service technicians is held...

Page 48: ...ditor are trade marks of Cooper Industries in the U S and other countries You are not permitted to use Cooper trademarks without the prior written consent of Cooper Industries IEEE is a registered tra...

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