Cooper F6-PA-LS Installation And Operation Instructions Manual Download Page 39

Closing the Recloser During 

Testing

Electrical Closing – Solenoid-Operated 

Reclosers

Line voltage is required for automatic recloser operation 

during testing of reclosers equipped with a closing solenoid 

(except for reclosers equipped with the low voltage closing 

accessory).

For on-line testing,

 bypass the recloser, open the load-

side disconnects and keep the source-side disconnects 

closed. This will remove the recloser from service, but will 

keep line voltage supplied to the closing solenoid (Figure 

32).

For shop testing,

 the closing solenoid voltage is supplied 

by back-feeding a transformer with a low-side rating equal 

to the voltage rating of an available power source, and a 

high-side rating equal to the voltage rating of the recloser 

(Figure 34). A 75 kVA transformer of the proper voltage rat-

ing with an impedance drop of approximately 3% is satis-

factory. The AC source must have a comparable imped-

ance drop.
A test circuit for these solenoid-closed reclosers is shown 

in Figure 33. The following equipment is required for the 

recommended shop testing setup:

Note:

  Solenoid-closed reclosers equipped with a 120- or 240- 

VAC low-voltage closing coil accessory can be tested as 

shown in Figure 35.

  • Variable Autotransformer T1, 230 Volts, 20 Amps.
  • Low-Voltage transformer T2 to simulate fault conditions.
   Ratio and size will depend upon the maximum current 

to be used. The recloser presents a low impedance to 

the transformer, so secondary voltage must be only 

high enough to force the required current through the 

secondary of the transformer and the recloser.

Note:

  An alternative method of providing the necessary 

current through the transformer is shown in Figure 

33.

  • High-Voltage T3 to operate the closing solenoid.
   The closing coil requirement is approximately 200 kVA 

during the two-to-three cycle closing operation. The 

solenoid coil operating voltage must be maintained at 

the recloser bushings during the interval the closing coil 

is energized. This procedure is not used on reclosers 

equipped with the low-voltage closing accessory.

  • Ammeter with a rating based on the level of test cur-

rent.

  • Current-actuated timer.

S280-70-10

39

5

6

3

4

1

2

C

B

BYPASS SWITCHES

(CLOSED)

SOURCE SIDE
DISCONNECT SWITCHES
(CLOSED)

LOAD SIDE
DISCONNECT SWITCHES
(OPEN)

CLOSIN

G

COIL

LOAD

SOURCE

SOURCE

LOAD

Figure 32.

Closing source-side switches of a bypassed “on-line” recloser provides closing solenoid power for automatic 

operation during testing.

WARNING:

 Hazardous voltage. The switchgear 

(apparatus  and  control)  and  high-voltage  trans-

former must be in a test cage or similar protected area 

to prevent accidental contact with the high-voltage 

parts.
Solidly ground all equipment. Failure to comply can 

result in death, severe personal injury, and equipment 

damage. 

T221.5

WARNING:

 Hazardous voltage. Interconnect 

source  leads  X  and  Y  and  ground  solidly  to  the 

recloser  tank  (Figure  34).  Do  not  connect  lead  Z  to  any 

other phase or mechanical ground. Dangerous voltages to 

ground  exist  on  the  phase  connected  to  lead  Z.  Solidly 

ground all equipment. Failure to comply can result in severe 

personal injury and/or equipment damage. 

T224.1

Summary of Contents for F6-PA-LS

Page 1: ...g Removable Inserts 32 Accessories 33 Loop Sectionalizing Accessories 33 120 VAC GFI Duplex Outlet 33 Discrete Interface Board Option Accessory 33 Cabinet Ordering Accessories 33 Cable Locking Sleeves...

Page 2: ...d high voltage lines and equipment and support our Safety For Life mission This manual may contain four types of hazard statements DANGER Indicates an imminently hazardous situation which if not avoid...

Page 3: ...rol Refer to the Customer Connections for AC Power section in this manual Control Battery Storage and Charging The 24 VDC control battery in the Form 6 recloser control is fully charged prior to shipm...

Page 4: ...itive ground fault and sync check The control is for application in distribution feeder loop sectionalizing schemes The Form 6 LS control senses the loss of voltage and after a predetermined time dela...

Page 5: ...ence of reclose commands and locks out with the recloser open Once locked out the control must be closed via the operator panel or SCADA communications This resets the control to the start of the oper...

Page 6: ...roView 5 X X Form 6 Control Programming Guide for information on programming the text messages These text messages appear on the front panel LCD and can be programmed to appear for alarm or other cond...

Page 7: ...recloser alarms CHANGE Allows the user to change the state of the con trol functions on the operator panel function keys Note The CHANGE mode is a ten second period in which one function setting can...

Page 8: ...AC or battery power CONTROL LOCKOUT The green LED indicates the control is in a locked out state i e a reclosing sequence is not in progress This LED does not indicate that the recloser is open RECLO...

Page 9: ...not restored before the Voltage Transfer time delay relay elapses the LEDs remain off even if voltage returns to a particular phase This identifies the phase that caused the LS to operate Activating...

Page 10: ...nd holding the CLOSE pushbutton does not activate the Cold Load Pickup feature See Cold Load Pickup in the Control Features section of this manual CLOSE CIRCUIT DISABLE Close Circuit Disable Figure 7...

Page 11: ...g the SUPERVISORY OFF key Operational data and metering information are available while the control is in the SUPERVISORY OFF position The TRIP and CLOSE pushbuttons and Hot Line Tag are active indepe...

Page 12: ...control to step through selected operations in the operating sequence without tripping The number of Sequence Coordination advances is programmable from one to three operations to provide trip coordi...

Page 13: ...also provides a minimum of three configurable input control contacts Each control contact is configurable using a graphical interface software Contacts accept a whetting voltage range of 12 250 VDC 1...

Page 14: ...ys of information the data profiler can provide depends upon configuration parameters Refer to Service Information S280 70 4 ProView 4 X X or S280 70 21 ProView 5 X X Form 6 Control Programming Guide...

Page 15: ...nterface software protocol The user can simultaneously communicate to the Form 6 control using both the front panel data port and the appro priate back panel serial communication port provided the bac...

Page 16: ...s Form 2 Form 3 Form 3A Form 4A Form 4C FXA FXB Form 5 and Form 6 recloser controls and are identified with the following label prominently displayed on the recloser sleet hood or the front of the ope...

Page 17: ...VSO16 16 000 1608 Auxiliary Powered NOVA 12 500 1111 Control Powered NOVA 12 500 1111 Duty Cycle Factor is Value x 105 WARNING Hazardous voltage Recloser and control must be solidly grounded Follow al...

Page 18: ...y voltage transformer Figure 12 illustrates grounding methods for 4 wire multi grounded systems with remote supply voltage transformer For effective surge protection all control and power conductors f...

Page 19: ...ISABLED A PHASE VOLTAGE B PHASE VOLTAGE C PHASE VOLTAGE FREQUENCY TRIP VOLTAGE TRIP METERING RESET TARGETS EVENTS LAMP TEST MENU ENTER SETTINGS OPER COUNTER ALARMS CHANGE F1 F2 F3 F4 TRIP CLOSE HOT LI...

Page 20: ...L CONNECTIONS Line to Neutral connected transformer Input Terminal Block External Ground Lug Figure 11 Recommended grounding method for the Form 6 LS pole mount recloser control installed on 4 wire mu...

Page 21: ...l Ground Lug Note Distance between transformer and recloser should be one pole span or less System Neutral Figure 12 Recommended grounding method for the Form 6 LS recloser control installed on 4 wire...

Page 22: ...or load side of the recloser The relay transfers the control power source from Source I of the control to Source II load side upon loss of source side voltage This circuitry is rated for 120 VAC oper...

Page 23: ...120 L2 TRANSFER RELAY COIL Power to Control Heater Convenience Outlet Transfer Relay shown de energized Y 15 Amp fuse 15 Amp fuse Figure 14 Default factory wiring transfer relay connections connected...

Page 24: ...ction WARNING Hazardous voltage Before applying power to the control confirm that male pins of the input power receptacle are electrically insulated to prevent unintentional contact with 120V AC volta...

Page 25: ...ns of the input power receptacle are electrically insulated to prevent unintentional contact with 120V AC voltage Failure to do so may result in severe personal injury or death T372 0 DANGER Hazardous...

Page 26: ...p Time 8 ms Dropout 15 ms Contact Input Voltage Rating 120 VAC 8 A 12 VDC 8 A 24 VDC 8 A 48 VDC 8 A 125 VDC 8 A Table 6 Ratings Table for Output Status Contact SS1 Resistive Load Pickup Time 2 ms Drop...

Page 27: ...te Contact output relays revert to de energized positions as shown upon downloading new schemes or Workbench files Relay Contacts shown for Indicated Status Figure 17 Form 6 LS control standard defaul...

Page 28: ...rmal Alternate Profile 3 Status Not in Alt 3 Profile Voltage Alarm Voltage Normal Relay Contacts shown for Indicated Status Customer Wiring Remote Supervisory Common Customer Supplied Voltage Inputs W...

Page 29: ...position Factory Supplied 28 VDC Whetting Voltage A Single common wire can be used for multiple inputs if it is jumpered at the I O board terminals NOTES Arresters to be metal oxide varistors MOVs 320...

Page 30: ...anel RS 232 Communication Port Pin Assignments RS 232 DTE J1 RS 232 1 2 3 4 5 6 7 8 9 Figure 21 Rear panel RS 232 communication port pin identification TB1 1 2 3 5 7 9 11 13 15 17 19 4 6 8 10 12 14 16...

Page 31: ...ser Control Programming Guide for additional information 11 Control clock set to the correct time Note Refer to Service Information S280 70 4 ProView 4 X X or S280 70 21 ProView 5 X X Form 6 Microproc...

Page 32: ...m right to left into the right side of the operating panel Figure 23 or down into the programming panel LED indicator section Figure 22 7 Place the front cover panel back onto the control Using a flat...

Page 33: ...ow Voltage Closing Reclosers 120 VAC Single or Three Phase Sensing Junction box equipped with Source 1 and Source 2 sensing cables 4 conductor 5 ft length includes hardwiring the low voltage closing c...

Page 34: ...r Systems representative for any additional voltage requirements Form 6 LS Pole Mount Recloser Control Installation and Operation Instructions 34 Radio Mounting Bracket 24 Vdc to 13 8 Vdc Converter Cu...

Page 35: ...n required This converter is compatible with loop ring and point to point star configurations A pair of industry standard ST type fiber optic connectors are mounted on the back of the board enabling c...

Page 36: ...Figure 27 2 Check the operational values for currents voltages and other metering information Note Scroll through the LCD display messages by press ing the and cursor movement arrows under neath the...

Page 37: ...ports and IRIG B timing con nections Figure 29 7 Disconnect the ground from the control 8 Carefully transport the control to a suitable service facility S280 70 10 37 CONTROL POWER CONTROL OK CONTROL...

Page 38: ...r testing the following functions of the Form 6 recloser control Overcurrent Timing Reclose Time Operating Sequence Reset Time Minimum Trip Current High Current Trip and Lockout The MET Tester is comp...

Page 39: ...nly high enough to force the required current through the secondary of the transformer and the recloser Note An alternative method of providing the necessary current through the transformer is shown i...

Page 40: ...ructions 40 WARNING Hazardous voltage Solidly ground all equipment Failure to comply can result in death severe personal injury and equipment damage T223 2 3 6 4 T3 Y H X Z VOLTAGE RATING OF RECLOSER...

Page 41: ...operating the manual closing tool 6 Replace the gasket and port cover on the recloser head after testing has been completed S280 70 10 41 Figure 35 Suggested test circuit for motor operated solenoid...

Page 42: ...menu Note Voltage should be between 25 31 VDC with the higher voltage at colder temperatures Under normal conditions with AC connected and a fully charged battery the charging current should be less t...

Page 43: ...2 27 volts per cell then the charge rate reduces to maintain a trickle charge The yellow LED flickers to indicate the battery has reached a full charge This process can take up to 24 hours Refer to T...

Page 44: ...r after ten seconds the control returns to normal operation 8 Verify the control clock is set to the current time after AC power has been reapplied Note The control clock may require resetting if the...

Page 45: ...Equipment Misoperation The control powered NOVA reclosers that require a VTC interface must be used with VTC ready controls Failure to use a VTC ready control will result in failure to trip or close...

Page 46: ...uire a VTC interface Catalog numbers for these kits are listed in Table 15 To order these kits or to obtain information on how to make a Form 4C recloser VTC ready contact your Cooper Power Systems re...

Page 47: ...ctory service department offers a basic testing and troubleshooting course for the Form 6 microprocessor based electronic recloser control This course taught by experienced service technicians is held...

Page 48: ...ditor are trade marks of Cooper Industries in the U S and other countries You are not permitted to use Cooper trademarks without the prior written consent of Cooper Industries IEEE is a registered tra...

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