Cooper F6-PA-LS Installation And Operation Instructions Manual Download Page 22

Customer Connections for AC 

Power to Form 6-LS Control

Input  power  (120  VAC)  to  the  Form  6-LS  control  is  con-

nected to Terminal TB8. B phase (H) is connected to TB8-

3. B phase (N) is connected to TB8-4. Y phase (H) is con-

nected  to  TB8-9.  Y  phase  (N)  is  connected  to  TB8-10. 

Refer to Figure 14.
Input power is required:
  • To power the control
  • To provide voltage and power metering
  • To power the thermostatically controlled heater
  • For the convenience outlet accessory

Power Supply / Battery Charger Board

Incoming AC power is routed to the Power Supply / 

Battery Charger Board. While this board is designed to 

accept  either  120  VAC  or  240  VAC  through  a  selector 

switch located directly on the board (Figure 13), the Form 

6-LS control must be set for 120 VAC incoming power.
The battery charger includes a temperature-compensated 

design to optimally charge the control battery. The power 

supply / battery charger board also includes an auxiliary 

power supply for connection to communication equipment 

(radios, modems, etc.). The auxiliary power supply is rated 

28 VDC, 65 Watts peak. A separate 28 VDC to 13.8 VDC 

power supply accessory is available for communication 

equipment rated for 13.8 VDC. Refer to 

Radio Mounting 

Accessory

 in the 

Accessories

 section of this manual for 

additional information regarding the radio power supply. 

Some additional features are as follows:
  • Positive LED indicator for power supply presence
  • Self-protective fuse (5 amp, 250 VAC)
  • 28 VDC whetting voltage for I/O contact inputs

Terminal Blocks

Two terminal blocks are used for connection to the Form 

6-LS control. Both terminal blocks are fit for a #6 screw 

which can allow a maximum ring size for a #10 AWG for 

metering.
Terminal Block TB7 provides power to the Form 6-LS 

control and is directly connected to the power supply circuit 

board. Terminal Block TB8 is used to connect sensing 

transformer voltage. The wiring of the transformers should 

follow the application illustrations per Figure 15 or 16.

Loop Scheme

The Form 6-LS control is equipped with a transfer relay to 

provide power to the control and power to the recloser if 

either voltage is present on the source or load side of the 

recloser. The relay transfers the control power source from 

Source I of the control to Source II (load side) upon loss of 

source side voltage. This circuitry is rated for 120 VAC 

operation  only,  and  is  connected  to  B  and  Y  phases  on 

TB8 as Source I and Source II respectively. Transfer relay 

output contacts connect to TB7. Refer to Figure 14.

Power Connections

The transformer required for power is 1kVA minimum.
Transfer relay connections are shown in Figure 14.

Form 6-LS Pole Mount Recloser Control Installation and Operation Instructions

22

IMPORTANT: 

Prior to energizing the control, the selector 

switch must be set as follows:
  • For  120  VAC  incoming  power,  the  selector  switch 

must be set to the 115V position.

Figure 13.

Power Supply / Battery Charger Board.

AC

Power

Fuse

Power Supply Board

Selector Switch

CAUTION: 

Equipment  damage  Form  6-LS  (Loop 

Scheme). Do not connect 240 VAC to B or Y phases on 

terminal  blocks  TB7  or  TB8.  240  Volts  will  damage 

internal components and cause control misoperation. 

 

T314.0

IMPORTANT:

 Delta connections are 

not

 used on the 

Form 6-LS control.

CAUTION: 

Equipment misoperation. Verify that 

the 120/240 VAC selector switch is correctly set 

for incoming voltage. Failure to comply may cause 

misoperation  (unintentional  operation)  of  the  control 

and/or equipment damage resulting in personal injury. 

 

T278.0

CAUTION: 

Equipment damage. Do not drill 

connection holes into the top of the cabinet. 

Connection holes in the top of the cabinet will allow 

moisture to seep into the control and damage the 

components or cause control misoperation. Failure to 

comply will void the control’s factory warranty. 

T249.0

DANGER:

 Hazardous voltage. Do not connect 

potential transformer low-voltage secondaries to 

the control through cables or other wiring until the unit is 

installed in the field. Transformer high-voltage primary 

windings will become live when 120V AC is applied to 

the control from an alternate source if the transformer 

secondary is connected. Failure to comply may result in 

severe personal injury or death. 

T371.1

WARNING:

 Hazardous voltage. Before applying 

power to the control, confirm that male pins of 

the input power receptacle are electrically insulated to 

prevent unintentional contact with 120V AC voltage.  

Failure to do so may result in severe personal injury or 

death. 

T372.0

Summary of Contents for F6-PA-LS

Page 1: ...g Removable Inserts 32 Accessories 33 Loop Sectionalizing Accessories 33 120 VAC GFI Duplex Outlet 33 Discrete Interface Board Option Accessory 33 Cabinet Ordering Accessories 33 Cable Locking Sleeves...

Page 2: ...d high voltage lines and equipment and support our Safety For Life mission This manual may contain four types of hazard statements DANGER Indicates an imminently hazardous situation which if not avoid...

Page 3: ...rol Refer to the Customer Connections for AC Power section in this manual Control Battery Storage and Charging The 24 VDC control battery in the Form 6 recloser control is fully charged prior to shipm...

Page 4: ...itive ground fault and sync check The control is for application in distribution feeder loop sectionalizing schemes The Form 6 LS control senses the loss of voltage and after a predetermined time dela...

Page 5: ...ence of reclose commands and locks out with the recloser open Once locked out the control must be closed via the operator panel or SCADA communications This resets the control to the start of the oper...

Page 6: ...roView 5 X X Form 6 Control Programming Guide for information on programming the text messages These text messages appear on the front panel LCD and can be programmed to appear for alarm or other cond...

Page 7: ...recloser alarms CHANGE Allows the user to change the state of the con trol functions on the operator panel function keys Note The CHANGE mode is a ten second period in which one function setting can...

Page 8: ...AC or battery power CONTROL LOCKOUT The green LED indicates the control is in a locked out state i e a reclosing sequence is not in progress This LED does not indicate that the recloser is open RECLO...

Page 9: ...not restored before the Voltage Transfer time delay relay elapses the LEDs remain off even if voltage returns to a particular phase This identifies the phase that caused the LS to operate Activating...

Page 10: ...nd holding the CLOSE pushbutton does not activate the Cold Load Pickup feature See Cold Load Pickup in the Control Features section of this manual CLOSE CIRCUIT DISABLE Close Circuit Disable Figure 7...

Page 11: ...g the SUPERVISORY OFF key Operational data and metering information are available while the control is in the SUPERVISORY OFF position The TRIP and CLOSE pushbuttons and Hot Line Tag are active indepe...

Page 12: ...control to step through selected operations in the operating sequence without tripping The number of Sequence Coordination advances is programmable from one to three operations to provide trip coordi...

Page 13: ...also provides a minimum of three configurable input control contacts Each control contact is configurable using a graphical interface software Contacts accept a whetting voltage range of 12 250 VDC 1...

Page 14: ...ys of information the data profiler can provide depends upon configuration parameters Refer to Service Information S280 70 4 ProView 4 X X or S280 70 21 ProView 5 X X Form 6 Control Programming Guide...

Page 15: ...nterface software protocol The user can simultaneously communicate to the Form 6 control using both the front panel data port and the appro priate back panel serial communication port provided the bac...

Page 16: ...s Form 2 Form 3 Form 3A Form 4A Form 4C FXA FXB Form 5 and Form 6 recloser controls and are identified with the following label prominently displayed on the recloser sleet hood or the front of the ope...

Page 17: ...VSO16 16 000 1608 Auxiliary Powered NOVA 12 500 1111 Control Powered NOVA 12 500 1111 Duty Cycle Factor is Value x 105 WARNING Hazardous voltage Recloser and control must be solidly grounded Follow al...

Page 18: ...y voltage transformer Figure 12 illustrates grounding methods for 4 wire multi grounded systems with remote supply voltage transformer For effective surge protection all control and power conductors f...

Page 19: ...ISABLED A PHASE VOLTAGE B PHASE VOLTAGE C PHASE VOLTAGE FREQUENCY TRIP VOLTAGE TRIP METERING RESET TARGETS EVENTS LAMP TEST MENU ENTER SETTINGS OPER COUNTER ALARMS CHANGE F1 F2 F3 F4 TRIP CLOSE HOT LI...

Page 20: ...L CONNECTIONS Line to Neutral connected transformer Input Terminal Block External Ground Lug Figure 11 Recommended grounding method for the Form 6 LS pole mount recloser control installed on 4 wire mu...

Page 21: ...l Ground Lug Note Distance between transformer and recloser should be one pole span or less System Neutral Figure 12 Recommended grounding method for the Form 6 LS recloser control installed on 4 wire...

Page 22: ...or load side of the recloser The relay transfers the control power source from Source I of the control to Source II load side upon loss of source side voltage This circuitry is rated for 120 VAC oper...

Page 23: ...120 L2 TRANSFER RELAY COIL Power to Control Heater Convenience Outlet Transfer Relay shown de energized Y 15 Amp fuse 15 Amp fuse Figure 14 Default factory wiring transfer relay connections connected...

Page 24: ...ction WARNING Hazardous voltage Before applying power to the control confirm that male pins of the input power receptacle are electrically insulated to prevent unintentional contact with 120V AC volta...

Page 25: ...ns of the input power receptacle are electrically insulated to prevent unintentional contact with 120V AC voltage Failure to do so may result in severe personal injury or death T372 0 DANGER Hazardous...

Page 26: ...p Time 8 ms Dropout 15 ms Contact Input Voltage Rating 120 VAC 8 A 12 VDC 8 A 24 VDC 8 A 48 VDC 8 A 125 VDC 8 A Table 6 Ratings Table for Output Status Contact SS1 Resistive Load Pickup Time 2 ms Drop...

Page 27: ...te Contact output relays revert to de energized positions as shown upon downloading new schemes or Workbench files Relay Contacts shown for Indicated Status Figure 17 Form 6 LS control standard defaul...

Page 28: ...rmal Alternate Profile 3 Status Not in Alt 3 Profile Voltage Alarm Voltage Normal Relay Contacts shown for Indicated Status Customer Wiring Remote Supervisory Common Customer Supplied Voltage Inputs W...

Page 29: ...position Factory Supplied 28 VDC Whetting Voltage A Single common wire can be used for multiple inputs if it is jumpered at the I O board terminals NOTES Arresters to be metal oxide varistors MOVs 320...

Page 30: ...anel RS 232 Communication Port Pin Assignments RS 232 DTE J1 RS 232 1 2 3 4 5 6 7 8 9 Figure 21 Rear panel RS 232 communication port pin identification TB1 1 2 3 5 7 9 11 13 15 17 19 4 6 8 10 12 14 16...

Page 31: ...ser Control Programming Guide for additional information 11 Control clock set to the correct time Note Refer to Service Information S280 70 4 ProView 4 X X or S280 70 21 ProView 5 X X Form 6 Microproc...

Page 32: ...m right to left into the right side of the operating panel Figure 23 or down into the programming panel LED indicator section Figure 22 7 Place the front cover panel back onto the control Using a flat...

Page 33: ...ow Voltage Closing Reclosers 120 VAC Single or Three Phase Sensing Junction box equipped with Source 1 and Source 2 sensing cables 4 conductor 5 ft length includes hardwiring the low voltage closing c...

Page 34: ...r Systems representative for any additional voltage requirements Form 6 LS Pole Mount Recloser Control Installation and Operation Instructions 34 Radio Mounting Bracket 24 Vdc to 13 8 Vdc Converter Cu...

Page 35: ...n required This converter is compatible with loop ring and point to point star configurations A pair of industry standard ST type fiber optic connectors are mounted on the back of the board enabling c...

Page 36: ...Figure 27 2 Check the operational values for currents voltages and other metering information Note Scroll through the LCD display messages by press ing the and cursor movement arrows under neath the...

Page 37: ...ports and IRIG B timing con nections Figure 29 7 Disconnect the ground from the control 8 Carefully transport the control to a suitable service facility S280 70 10 37 CONTROL POWER CONTROL OK CONTROL...

Page 38: ...r testing the following functions of the Form 6 recloser control Overcurrent Timing Reclose Time Operating Sequence Reset Time Minimum Trip Current High Current Trip and Lockout The MET Tester is comp...

Page 39: ...nly high enough to force the required current through the secondary of the transformer and the recloser Note An alternative method of providing the necessary current through the transformer is shown i...

Page 40: ...ructions 40 WARNING Hazardous voltage Solidly ground all equipment Failure to comply can result in death severe personal injury and equipment damage T223 2 3 6 4 T3 Y H X Z VOLTAGE RATING OF RECLOSER...

Page 41: ...operating the manual closing tool 6 Replace the gasket and port cover on the recloser head after testing has been completed S280 70 10 41 Figure 35 Suggested test circuit for motor operated solenoid...

Page 42: ...menu Note Voltage should be between 25 31 VDC with the higher voltage at colder temperatures Under normal conditions with AC connected and a fully charged battery the charging current should be less t...

Page 43: ...2 27 volts per cell then the charge rate reduces to maintain a trickle charge The yellow LED flickers to indicate the battery has reached a full charge This process can take up to 24 hours Refer to T...

Page 44: ...r after ten seconds the control returns to normal operation 8 Verify the control clock is set to the current time after AC power has been reapplied Note The control clock may require resetting if the...

Page 45: ...Equipment Misoperation The control powered NOVA reclosers that require a VTC interface must be used with VTC ready controls Failure to use a VTC ready control will result in failure to trip or close...

Page 46: ...uire a VTC interface Catalog numbers for these kits are listed in Table 15 To order these kits or to obtain information on how to make a Form 4C recloser VTC ready contact your Cooper Power Systems re...

Page 47: ...ctory service department offers a basic testing and troubleshooting course for the Form 6 microprocessor based electronic recloser control This course taught by experienced service technicians is held...

Page 48: ...ditor are trade marks of Cooper Industries in the U S and other countries You are not permitted to use Cooper trademarks without the prior written consent of Cooper Industries IEEE is a registered tra...

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